CN211014684U - Empty filter detects frock - Google Patents
Empty filter detects frock Download PDFInfo
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- CN211014684U CN211014684U CN201922306103.1U CN201922306103U CN211014684U CN 211014684 U CN211014684 U CN 211014684U CN 201922306103 U CN201922306103 U CN 201922306103U CN 211014684 U CN211014684 U CN 211014684U
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Abstract
The utility model discloses an empty filter detects frock, including bottom plate and roof, fixed mounting has the profile modeling seat on the bottom plate, and empty filter is installed on the profile modeling seat, still the empty filter hold-down mechanism of fixed mounting on the bottom plate, fixed mounting has spherical shock pad detection mechanism on the bottom plate, vertical direction motion can be followed to the roof, the roof level sets up, the downward fixed mounting of roof has metalwork detection mechanism, still the empty filter core detection mechanism of fixed mounting on the bottom plate. This frock can be better to the air cleaner install, convenient detection, efficient.
Description
Technical Field
The utility model relates to an empty filter technical field especially relates to an empty filter detects frock.
Background
An air filter is used to provide clean, dry, and temperature-appropriate air to the engine for combustion to minimize engine wear, and to effectively filter dust and maintain intake resistance within prescribed limits for reasonable service intervals.
As shown in fig. 1 and 2 of the drawings of the specification, the conventional air filter 4 includes an upper casing 101 and a lower casing 102, a cavity is formed between the upper casing and the lower casing, and a filter element is installed in the cavity.
After the production process of the upper shell and the lower shell of the air filter is completed, metal parts are used for connection, such as positions 103, 104, 105, 106 and 107 in figures 1 and 2 of the drawings, and shock-absorbing pads are installed, such as positions 108 and 109 in figures 1 and 2. After the installation, whether need artifical the detection neglected loading or whether install in place, artifical detection efficiency is low, and in addition, the accuracy is low, can't satisfy the production requirement.
SUMMERY OF THE UTILITY MODEL
To the deficiency of the prior art, the technical problem to be solved by the present patent application is: how to provide an empty filter and detect frock, better to empty filter installation, detect simultaneously, the testing result accuracy is high.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides an empty filter detects frock, includes bottom plate and roof, fixed mounting has the profile modeling seat on the bottom plate, and empty filter is installed on the profile modeling seat, it has empty filter hold-down mechanism to go back fixed mounting on the bottom plate, fixed mounting has spherical shock pad detection mechanism on the bottom plate, vertical direction motion can be followed to the roof, the roof level sets up, the downward fixed mounting of roof has metalwork detection mechanism, it has empty filter core detection mechanism to go back fixed mounting on the bottom plate.
Like this, utilize the profile modeling seat to install to the air filter, then utilize empty filter hold-down mechanism to compress tightly the air filter, later utilize spherical shock pad detection mechanism to detect spherical shock pad, then the roof downstream drives the metalwork detection mechanism and detects the metalwork of mounted position on the air filter, whether utilizes empty filter core detection mechanism to install the filter core in the air filter and detect, can realize the comprehensive detection to the air filter.
Further, the air filter pressing mechanism comprises a pressing cylinder fixedly installed on the bottom plate, a piston rod of the pressing cylinder is vertically upwards arranged and hinged with a pressing rod, a pressing block is fixedly installed at the end of the pressing rod, and the pressing rod is hinged with a cylinder body of the pressing cylinder through a hinged plate. The compressing cylinder acts to drive the pressing rod to rotate under the action of the hinged plate, and the pressing rod drives the pressing block to rotate downwards to compress the air filter.
Further, spherical shock pad detection mechanism includes first detection mechanism and second detection mechanism, first detection mechanism includes fixed mounting and is in first support on the bottom plate, first support fixed mounting has first detection cylinder, the piston rod of first detection cylinder upwards sets up and fixed mounting has first contact sensor, second detection mechanism includes fixed mounting and is in second support on the bottom plate, fixed mounting has the second detection cylinder that the level set up on the second support, the piston rod level setting and the fixed mounting of second detection cylinder have the third support, fixed mounting has the third detection cylinder on the third support, the piston rod of third detection cylinder upwards sets up and fixed mounting has the second contact sensor. When the spherical shock pad is installed in the installation hole of the air filter, the distance between the forward installation and the reverse installation of the spherical shock pad is different, when the spherical shock pad is detected, the air filter is placed on the profiling seat, the first detection cylinder acts to drive the first contact sensor to move upwards, and after the first contact sensor is contacted with the spherical shock pad, the first detection cylinder stops acting to feed back a signal, so that the ascending distance is obtained; when another spherical shock pad is detected, the second detection cylinder horizontally extends out, the third detection cylinder vertically upwards drives the second contact sensor to act, and after the third detection cylinder contacts the spherical shock pad, the third detection cylinder stops acting feedback signals to obtain the ascending distance. If the ascending distance is not consistent with the distance of the spherical shock pad which is correctly installed, the installation is unqualified.
Further, the metal part detection mechanism comprises a detection column fixedly installed at the lower end of the top plate, and a metal sensor is fixedly installed at the lower end of the detection column. The metal sensor is of an electromagnetic induction high-frequency oscillation type, and can detect whether a metal piece is installed at the installation position on the air filter.
Further, empty filter core detection mechanism includes fixed mounting and is in support on the bottom plate, fixed mounting has laser sensor on the support, laser sensor's sense terminal level sets up. The upper shell of the air filter is provided with a through hole, after the filter element is arranged in the air filter, the laser sensor is used for detecting the reflecting surface of the filter element of the air filter, and the distance is obtained, so that whether the filter element is arranged in the air filter or not in a neglected loading mode can be known.
Further, still include the frame, bottom plate fixed mounting be in the frame, fixed mounting has the lift cylinder in the frame, the piston rod of lift cylinder set up downwards and with roof fixed connection. The action of the lifting cylinder drives the top plate to move, so that the workpiece is conveniently taken and placed, and meanwhile, the workpiece can be better detected.
Furthermore, a guide hole is vertically arranged in the rack in a penetrating mode, a guide rod is upwards fixedly installed on the top plate, and the guide rod is vertically matched with the guide hole in a sliding mode. The movement of the top plate can be better guided.
Further, still fixed mounting has laser printer in the frame, laser printer's printing end is just to the air cleaner setting. After the installation and detection of the air filter are completed, the code printing operation can be carried out on the air filter by using a laser printer.
Furthermore, the alarm device is further included and is connected with the controller. The detection result can be fed back, and if the installation is wrong, an alarm is given out to remind an operator to carry out manual inspection.
To sum up, this frock can be better install the empty filter, convenient detection, efficient.
Drawings
In order to illustrate the embodiments of the present invention more clearly, the present invention will be further described with reference to the accompanying drawings and embodiments, wherein the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive work, and wherein:
fig. 1 is a schematic structural view of an air filter.
Fig. 2 is a schematic view of the structure of fig. 1 in another orientation.
Fig. 3 is the utility model discloses an empty filter detects schematic structure of frock.
Fig. 4 is a schematic view of the structure of fig. 3 with the air filter removed.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, a clear and complete description will be given below with reference to the technical solutions of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
1-4, an empty filter detects frock, includes bottom plate 1 and roof 2, fixed mounting has profile modeling seat 3 on the bottom plate 1, and empty filter 4 is installed on profile modeling seat 3, still the empty filter hold-down mechanism of fixed mounting on the bottom plate 1, fixed mounting has spherical shock pad detection mechanism on the bottom plate 1, roof 2 can be followed vertical direction motion, roof 2 level sets up, roof 2 is downward fixed mounting has metalwork detection mechanism, still the empty filter core detection mechanism of fixed mounting on the bottom plate 1.
Like this, utilize the profile modeling seat to install to the air filter, then utilize empty filter hold-down mechanism to compress tightly the air filter, later utilize spherical shock pad detection mechanism to detect spherical shock pad, then the roof downstream drives the metalwork detection mechanism and detects the metalwork of mounted position on the air filter, whether utilizes empty filter core detection mechanism to install the filter core in the air filter and detect, can realize the comprehensive detection to the air filter.
In this embodiment, the air filter pressing mechanism comprises a pressing cylinder 5 fixedly mounted on the bottom plate 1, a piston rod of the pressing cylinder 5 is vertically arranged upwards and hinged with a pressing rod 51, a pressing block 52 is fixedly mounted at the end part of the pressing rod 51, and the pressing rod 51 is hinged with a cylinder body of the pressing cylinder 5 through a hinged plate 53. The compressing cylinder acts to drive the pressing rod to rotate under the action of the hinged plate, and the pressing rod drives the pressing block to rotate downwards to compress the air filter.
In this embodiment, spherical shock pad detection mechanism includes first detection mechanism and second detection mechanism, first detection mechanism includes fixed mounting first support 11 on bottom plate 1, first support 11 fixed mounting has first detection cylinder, the piston rod of first detection cylinder upwards sets up and fixed mounting has first contact sensor 13, second detection mechanism includes fixed mounting second support 14 on bottom plate 1, fixed mounting has the second detection cylinder 15 of level setting on second support 14, the piston rod level setting and the fixed mounting of second detection cylinder 15 have third support 16, fixed mounting has third detection cylinder 17 on third support 16, the piston rod of third detection cylinder 17 upwards sets up and fixed mounting has second contact sensor 18. Thus, when the spherical shock pad is installed in the installation hole of the air filter, the distance between the forward installation and the reverse installation of the spherical shock pad is inconsistent, when in detection, the air filter is placed on the profiling seat, the first detection cylinder acts to drive the first contact sensor to move upwards, and after the first contact sensor is contacted with the position 108 of the spherical shock pad, the first detection cylinder stops acting to feed back a signal, so that the ascending distance is obtained; when another spherical shock pad is detected, the second detection cylinder horizontally extends out, the third detection cylinder vertically upwards drives the second contact sensor to act, and after the third detection cylinder contacts the spherical shock pad position 109, the third detection cylinder stops acting feedback signals to obtain the ascending distance. If the ascending distance is not consistent with the distance of the spherical shock pad which is correctly installed, the installation is unqualified.
In this embodiment, the metal part detection mechanism includes a detection column 6 fixedly installed at the lower end of the top plate 2, and a metal sensor 61 is fixedly installed at the lower end of the detection column 6. The metal sensor is of an electromagnetic induction high-frequency oscillation type, and can detect whether a metal piece is installed at the installation position on the air filter.
In this embodiment, empty filter cartridge detection mechanism includes fixed mounting support 7 on bottom plate 1, fixed mounting has laser sensor 71 on the support 7, laser sensor 71's sense terminal level sets up. The upper shell of the air filter is provided with a through hole 110, after the filter element is arranged in the air filter, the laser sensor is used for detecting the reflecting surface of the filter element of the air filter, and the distance is obtained, so that whether the filter element is arranged in the air filter or not in a neglected loading manner can be known.
In this embodiment, still include frame 8, bottom plate 1 fixed mounting be in frame 8, fixed mounting has lift cylinder 81 in the frame 8, lift cylinder 81's piston rod set up downwards and with roof 2 fixed connection. The action of the lifting cylinder drives the top plate to move, so that the workpiece is conveniently taken and placed, and meanwhile, the workpiece can be better detected.
In this embodiment, a guide hole vertically penetrates through the frame 8, the top plate is upward fixedly provided with a guide rod 82, and the guide rod 82 is vertically and slidably fitted in the guide hole. The movement of the top plate can be better guided.
In this embodiment, still fixed mounting has laser printer 9 on the frame 8, laser printer 9's printing end is just to air cleaner 4 setting. After the installation and detection of the air filter are completed, the code printing operation can be carried out on the air filter by using a laser printer.
The automatic detection device comprises a controller 10, a lifting cylinder, a pressing cylinder, a first detection cylinder, a second detection cylinder and a third detection cylinder, wherein the controller is connected with the controller 10, the controller can feed back a detection result, if the detection result is mistakenly installed, an alarm is given to remind an operator to manually check the detection result, the controller selects P L C and S7-200, the lifting cylinder, the pressing cylinder, the first detection cylinder, the second detection cylinder and the third detection cylinder are of specific structures and control modes, the lifting cylinder and the pressing cylinder are connected with the controller and a vacuum generator through electromagnetic valves, and the controller is externally connected with a control button.
The working principle is as follows:
the profiling seat is used for installing the air filter, then the air filter pressing mechanism is used for pressing the air filter, then the spherical shock pad detection mechanism is used for detecting the spherical shock pad, then the top plate moves downwards, the metal piece detection mechanism is driven to detect the metal piece at the installation position on the air filter, and the air filter core detection mechanism is used for detecting whether the filter core is installed in the air filter or not.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (9)
1. The utility model provides an empty filter detects frock, its characterized in that, includes bottom plate and roof, fixed mounting has the profile modeling seat on the bottom plate, and empty filter is installed on the profile modeling seat, still fixed mounting has empty filter hold-down mechanism on the bottom plate, fixed mounting has spherical shock pad detection mechanism on the bottom plate, vertical direction motion can be followed to the roof, the roof level sets up, the downward fixed mounting of roof has metalwork detection mechanism, still fixed mounting has empty filter core detection mechanism on the bottom plate.
2. The air filter detection tool according to claim 1, wherein the air filter pressing mechanism comprises a pressing cylinder fixedly mounted on the bottom plate, a piston rod of the pressing cylinder is vertically and upwardly arranged and hinged with a pressing rod, a pressing block is fixedly mounted at the end of the pressing rod, and the pressing rod is hinged with a cylinder body of the pressing cylinder through a hinged plate.
3. The air filter detection tool according to claim 1, wherein the spherical shock pad detection mechanism comprises a first detection mechanism and a second detection mechanism, the first detection mechanism comprises a first support fixedly mounted on the bottom plate, a first detection cylinder is fixedly mounted on the first support, a piston rod of the first detection cylinder is arranged upwards and is fixedly mounted with a first contact sensor, the second detection mechanism comprises a second support fixedly mounted on the bottom plate, a second detection cylinder horizontally arranged is fixedly mounted on the second support, a piston rod of the second detection cylinder is horizontally arranged and is fixedly mounted with a third support, a third detection cylinder is fixedly mounted on the third support, and a piston rod of the third detection cylinder is arranged upwards and is fixedly mounted with a second contact sensor.
4. The air filter detection tool according to claim 1, wherein the metal piece detection mechanism comprises a detection column fixedly mounted at the lower end of the top plate, and a metal sensor is fixedly mounted at the lower end of the detection column.
5. The air filter detection tool according to claim 1, wherein the air filter element detection mechanism comprises a support fixedly mounted on the bottom plate, a laser sensor is fixedly mounted on the support, and a detection end of the laser sensor is horizontally arranged.
6. The air filter detection tool according to claim 1, further comprising a frame, wherein the bottom plate is fixedly mounted on the frame, a lifting cylinder is fixedly mounted on the frame, and a piston rod of the lifting cylinder is arranged downwards and is fixedly connected with the top plate.
7. The air filter detection tool according to claim 6, wherein a guide hole vertically penetrates through the rack, a guide rod is fixedly installed on the top plate upwards, and the guide rod is vertically matched with the guide hole in a sliding mode.
8. The air filter detection tool according to claim 7, wherein a laser printer is fixedly mounted on the rack, and a printing end of the laser printer is arranged right opposite to the air filter.
9. The air filter detection tool according to claim 1, further comprising an alarm, wherein the alarm is connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922306103.1U CN211014684U (en) | 2019-12-20 | 2019-12-20 | Empty filter detects frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922306103.1U CN211014684U (en) | 2019-12-20 | 2019-12-20 | Empty filter detects frock |
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| Publication Number | Publication Date |
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| CN211014684U true CN211014684U (en) | 2020-07-14 |
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| CN201922306103.1U Active CN211014684U (en) | 2019-12-20 | 2019-12-20 | Empty filter detects frock |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110908012A (en) * | 2019-12-20 | 2020-03-24 | 重庆科杰实业有限责任公司 | Empty filter detects frock |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110908012A (en) * | 2019-12-20 | 2020-03-24 | 重庆科杰实业有限责任公司 | Empty filter detects frock |
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