CN211008522U - Remote automatic control slurry valve group - Google Patents

Remote automatic control slurry valve group Download PDF

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Publication number
CN211008522U
CN211008522U CN201921930270.7U CN201921930270U CN211008522U CN 211008522 U CN211008522 U CN 211008522U CN 201921930270 U CN201921930270 U CN 201921930270U CN 211008522 U CN211008522 U CN 211008522U
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mud
valve
valves
automatic control
valve group
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CN201921930270.7U
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鲍泽富
陈少成
王冲
聂丹阳
傅亚帅
白哲
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Xian Shiyou University
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Xian Shiyou University
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Abstract

一种远程自控泥浆阀门组,包括底座,在底座上安装有8个泥浆阀,泥浆阀一侧设置有泥浆进口,泥浆阀另一侧设置有泥浆出口,泥浆阀顶部设置有电动执行器,泥浆阀之间通过管道连接,管道上设置有三通和四通。本实用新型代替工人手动去开启和关闭阀门,省时省力,并且有利于提高钻井的整体工作效率,而且避免了阀门过度开关导致闸板损害等问题,对阀门起到了保护的作用。

Figure 201921930270

A remote automatic control mud valve group, including a base, 8 mud valves are installed on the base, one side of the mud valve is provided with a mud inlet, the other side of the mud valve is provided with a mud outlet, the top of the mud valve is provided with an electric actuator, and the mud valve is provided with an electric actuator. The valves are connected by pipes, and the pipes are provided with three-way and four-way. The utility model replaces the manual opening and closing of the valve by workers, saves time and effort, is beneficial to improve the overall work efficiency of drilling, and avoids problems such as damage to the gate caused by excessive valve opening, thereby protecting the valve.

Figure 201921930270

Description

一种远程自控泥浆阀门组A remote automatic control mud valve group

技术领域technical field

本实用新型涉及石油钻井技术领域,特别涉及一种远程自控泥浆阀门组。The utility model relates to the technical field of oil drilling, in particular to a remote automatic control mud valve group.

背景技术Background technique

目前,阀门组作为控制泥浆泵排出泥浆的关键设备,每次开启泥浆泵前,都需要石油工人将阀门组上通路的阀门完全打开,必路的阀门完全关闭,由于闸阀的扭矩大,且工人无法观察到阀门开启与打开的状态,所以工人往往采用加力杠大力开启或关闭阀门,来确保阀门完全的开启和关闭。该工作不仅仅耗时耗力,往往还会因过度开启或关闭阀门导致阀门闸板受损,从而降低阀门的密封性和使用寿命。At present, the valve group is the key equipment to control the mud pump discharged from the mud pump. Before turning on the mud pump, oil workers are required to fully open the valve of the upper passage of the valve group, and the valve of the necessary path is completely closed. It is impossible to observe the opening and opening of the valve, so workers often use afterburners to vigorously open or close the valve to ensure that the valve is fully opened and closed. This work is not only time-consuming and labor-intensive, but also often damages the valve gate due to excessive opening or closing of the valve, thereby reducing the sealing performance and service life of the valve.

发明内容SUMMARY OF THE INVENTION

为了克服上述现有技术的不足,本实用新型的目的在于提供一种远程自控泥浆阀门组,代替人工去开启和关闭阀门,省时省力,同时有利于提高钻井的整体工作效率,而且避免了因阀门过度开关导致闸板损害等问题,对阀门起到了保护的作用。In order to overcome the above-mentioned deficiencies of the prior art, the purpose of the present utility model is to provide a remote automatic control mud valve group, which can replace the manual opening and closing of the valve, save time and effort, and at the same time help to improve the overall working efficiency of drilling, and avoid the Excessive switching of the valve leads to problems such as damage to the gate, which protects the valve.

为了实现上述目的,本实用新型采用的技术方案是:In order to achieve the above purpose, the technical scheme adopted by the present utility model is:

一种远程自控泥浆阀门组,包括底座4,在底座4上安装有8个泥浆阀13,泥浆阀13一侧设置有泥浆进口1,泥浆阀13另一侧设置有泥浆出口9,泥浆阀13顶部设置有电动执行器3,所述的泥浆阀13之间通过管道连接,管道上设置有三通10和四通7。A remote automatic control mud valve group, comprising a base 4, eight mud valves 13 are installed on the base 4, one side of the mud valve 13 is provided with a mud inlet 1, the other side of the mud valve 13 is provided with a mud outlet 9, and a mud valve 13 An electric actuator 3 is arranged on the top, and the mud valves 13 are connected by pipelines, and the pipelines are provided with a three-way 10 and a four-way 7 .

所述的底座4一侧边等间距设置有三个泥浆阀13,中间设置有三个泥浆阀13,另一侧设置有两个泥浆阀13,且分别与一侧两边的泥浆阀13对齐,中间设置的泥浆阀13位于一侧边等间距设置的泥浆阀13之间。泥浆进口1与侧边等间距设置的泥浆阀13之间设置有三个安全阀门2。One side of the base 4 is provided with three mud valves 13 at equal intervals, three mud valves 13 are provided in the middle, and two mud valves 13 are provided on the other side, and are respectively aligned with the mud valves 13 on one side and two sides, and the middle is provided with The mud valve 13 is located between the mud valves 13 arranged at equal intervals on one side. Three safety valves 2 are arranged between the mud inlet 1 and the mud valves 13 arranged at equal intervals on the side.

所述的底座4两侧设置有阀门组吊耳12,表面设置有管道固定支座9和电动执行器3走线孔11。The valve group lifting ears 12 are provided on both sides of the base 4 , and the pipeline fixing supports 9 and the wiring holes 11 of the electric actuator 3 are provided on the surface.

所述的泥浆阀13与泥浆进口1、泥浆出口9、三通10、四通6之间设置有用于连接的由壬6。A union 6 for connection is provided between the mud valve 13 and the mud inlet 1 , the mud outlet 9 , the tee 10 and the spool 6 .

所述的安全阀2与泥浆进口1之间通过法兰连接。The safety valve 2 and the mud inlet 1 are connected by flanges.

所述的泥浆阀13之间设置有用于连接电动执行器3的法兰15。A flange 15 for connecting the electric actuator 3 is provided between the mud valves 13 .

所述的电动执行器3为防爆电动装置,内部设置有行程控制开关,且设置有手-电动切换手柄14。The electric actuator 3 is an explosion-proof electric device with a travel control switch and a hand-electric switching handle 14 arranged inside.

本实用新型的有益效果:The beneficial effects of the present utility model:

本实用新型提供的远程自控泥浆阀门组,通过安装在高压泥浆阀门上的电动执行器,在需要打开泥浆阀进行泥浆输送时,利用远程操控电动执行器,使其执行器工作,从而转动泥浆阀上的螺杆,打开相应通道上的阀门,保持泥浆进口与泥浆出口流通,直至显示完全打开,然后开启泥浆泵进行泥浆的灌入。该结构能够大大节省工人的劳动力,提高钻井效率。The remote automatic control mud valve group provided by the utility model, through the electric actuator installed on the high pressure mud valve, when the mud valve needs to be opened for mud transportation, the remote control electric actuator is used to make the actuator work, thereby rotating the mud valve Turn on the screw on the top, open the valve on the corresponding channel, keep the mud inlet and mud outlet in circulation until the display is fully open, and then turn on the mud pump to pour the mud. The structure can greatly save the labor of workers and improve drilling efficiency.

其次,这种远程自控泥浆阀门组可以调节泥浆阀螺杆的行程,使泥浆阀不会应为过度开启或关闭而损害,对阀门起到了很好的保护作用。Secondly, this remote self-control mud valve group can adjust the stroke of the mud valve screw, so that the mud valve will not be damaged due to excessive opening or closing, which has a good protective effect on the valve.

最后,该远程自控泥浆阀门组电动执行器机构设置有手-电动切换手柄,在断电的情况下可以切换到手动模式转动手轮同样可以实现对阀门的开启或关闭;且结构成本低,操控方便。Finally, the electric actuator mechanism of the remote automatic control mud valve group is provided with a hand-electric switching handle, which can be switched to manual mode in the case of power failure. Turning the handwheel can also realize the opening or closing of the valve; and the structure cost is low, and the control convenient.

附图说明Description of drawings

图1为本实用新型整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.

图2为本实用新型电动执行器安装示意图。FIG. 2 is a schematic diagram of the installation of the electric actuator of the present invention.

图3为本实用新型底座结构示意图。FIG. 3 is a schematic diagram of the base structure of the present invention.

图4为本实用新型阀门控制示意图。Figure 4 is a schematic diagram of the valve control of the present invention.

图5为本实用新型的工作流程图。Fig. 5 is the working flow chart of the utility model.

图例:1.泥浆进口,2.安全阀,3.电动执行器,4.底座,5.泄压口6.由壬,7.四通,8.泥浆出口,9.固定支座,10.三通,11.走线孔,12.吊耳,13.泥浆阀Legend: 1. Mud inlet, 2. Safety valve, 3. Electric actuator, 4. Base, 5. Pressure relief port, 6. Union, 7. Cross, 8. Mud outlet, 9. Fixed support, 10. Tee, 11. Cable hole, 12. Lifting lug, 13. Mud valve

14转换手柄,15连接法兰。14 conversion handle, 15 connecting flange.

具体实施方式Detailed ways

下面结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.

如图1图2图3所示:一种远程自控泥浆阀门组,包括安装在底座4上的8个高压泥浆阀13,泥浆阀13左侧设置有泥浆进口1,泥浆阀12右侧分别设置有三通10,四通7、泥浆出口8,泥浆阀13顶部设置有电动执行器3。As shown in Figures 1, 2 and 3: a remote automatic control mud valve group, including 8 high-pressure mud valves 13 installed on the base 4, the mud valve 13 is provided with a mud inlet 1 on the left side, and the mud valve 12 is provided on the right side respectively. There are a three-way 10, a four-way 7, a mud outlet 8, and an electric actuator 3 is provided on the top of the mud valve 13.

所述的底座4上分别设置有阀门组吊耳12,管道固定支座9,电动执行器3走线孔11。The base 4 is respectively provided with a valve group lifting lug 12 , a pipeline fixing support 9 , and a wiring hole 11 for the electric actuator 3 .

所述的泥浆阀13与泥浆进口1、泥浆出口8、三通10、四通7之间设置有用于连接的由壬6。A union 6 for connection is provided between the mud valve 13 and the mud inlet 1 , the mud outlet 8 , the three-way 10 and the four-way 7 .

所述的安全阀2与泥浆进口1之间通过法兰连接。The safety valve 2 and the mud inlet 1 are connected by flanges.

所述的泥浆阀13之间设置有用于连接电动执行器3的法兰15。A flange 15 for connecting the electric actuator 3 is provided between the mud valves 13 .

所述的电动执行器3为防爆电动装置,内部设置有行程控制开关,且外部设置有手-电动切换手柄。The electric actuator 3 is an explosion-proof electric device with a travel control switch inside and a hand-electric switching handle outside.

本实用新型的工作原理:The working principle of the present utility model:

如图4,图5所示:远程自控泥浆阀门组工作时,首先阀门组固定在底座4上,然后将电动执行器3通过法兰15安装在改装后的泥浆阀门13上,手动模式下设置好电动执行器3的行程,使其调节的行程刚好可以让泥浆阀13全开或者全闭,调节好后,电动执行器3通电,切换到电动模式,选择需要打开的泥浆泵和泥浆通道,例如泥浆泵2和泥浆通道1,先选择需要开启的2#、6#、7#泥浆阀门,当指示灯“开到位”亮起时,表示阀门已经完全打开,然后关闭其他5个泥浆阀,当指示灯“关到位”亮起时,表示阀门已经完全关闭,此时1号泥浆通道已经设置完成,打开1#泵即可进行泥浆的输入,进行钻井作业。当泥浆泵工作时,应泥浆通道受阻等情况产生异常高压时,压力达到安全阀所设定的安全压力,此时安全阀门自动开启,使其泥浆通过安全阀门重新流入泥浆罐内,保证了钻井工作的安全进行。As shown in Figure 4 and Figure 5: When the remote automatic control mud valve group works, first the valve group is fixed on the base 4, and then the electric actuator 3 is installed on the modified mud valve 13 through the flange 15, and set in manual mode. Check the stroke of the electric actuator 3 so that the adjusted stroke can just make the mud valve 13 fully open or fully closed. After the adjustment, the electric actuator 3 is powered on, switched to the electric mode, and the mud pump and mud channel to be opened are selected. For example, mud pump 2 and mud channel 1, first select the 2#, 6#, and 7# mud valves that need to be opened. When the indicator light is on, it means that the valve has been fully opened, and then close the other 5 mud valves. When the indicator light "closes in place" is on, it means that the valve has been completely closed. At this time, the No. 1 mud channel has been set up. Turn on the No. 1 pump to input the mud and start the drilling operation. When the mud pump is working, when abnormal high pressure is generated due to the obstruction of the mud channel, the pressure reaches the safety pressure set by the safety valve. At this time, the safety valve is automatically opened, so that the mud flows back into the mud tank through the safety valve to ensure drilling. Work safely.

本设计的底座4可以根据不同管径的大小更换不同尺寸的固定支座9,并通过螺栓将管道固定。设计的电动执行器13在断电的情况下可以转动切换手柄14,使其转到手动模式,此时通过手动转动电动执行器13的手轮,同样可以实现开启或关闭阀门的操作。当需要释放管道压力时,只需打开泄压口5泥浆通道,即可释放管道压力。该远程自控泥浆阀门组的控制系统可以实现自检功能,当电动执行器13出现故障时,系统会自动报警,并亮起红色故障灯。所有电缆均通过走线孔11从底座底部通过,即保证了底座4上部的整洁,同时又起到了保护电缆的作用。The base 4 of the present design can replace the fixing supports 9 of different sizes according to the size of different pipe diameters, and the pipes are fixed by bolts. The designed electric actuator 13 can turn the switch handle 14 to switch to the manual mode when the power is turned off. At this time, by manually turning the handwheel of the electric actuator 13, the operation of opening or closing the valve can also be realized. When the pipeline pressure needs to be released, simply open the pressure relief port 5 mud channel to release the pipeline pressure. The control system of the remote self-control mud valve group can realize the self-checking function. When the electric actuator 13 fails, the system will automatically alarm and light up the red fault light. All cables pass through the bottom of the base through the wiring hole 11 , which ensures the cleanliness of the upper part of the base 4 and protects the cables at the same time.

Claims (6)

1.一种远程自控泥浆阀门组,其特征在于,包括底座(4),在底座(4)上安装有8个泥浆阀(13),泥浆阀(13)一侧设置有泥浆进口(1),泥浆阀(13)另一侧设置有泥浆出口(8),泥浆阀(13)顶部设置有电动执行器(3),所述的泥浆阀(13)之间通过管道连接,管道上设置有三通(10)和四通(7)。1. A remote automatic control mud valve group, characterized in that it comprises a base (4), 8 mud valves (13) are installed on the base (4), and one side of the mud valve (13) is provided with a mud inlet (1) , the other side of the mud valve (13) is provided with a mud outlet (8), the top of the mud valve (13) is provided with an electric actuator (3), the mud valves (13) are connected by pipes, and the pipes are provided with three Pass (10) and Cross (7). 2.根据权利要求1所述的一种远程自控泥浆阀门组,其特征在于,所述的底座(4)一侧边等间距设置有三个泥浆阀(13),中间设置有三个泥浆阀(13),另一侧设置有两个泥浆阀(13),且分别与一侧两边的泥浆阀(13)对齐,中间设置的泥浆阀(13)位于一侧边等间距设置的泥浆阀(13)之间。2. A remote automatic control mud valve group according to claim 1, wherein three mud valves (13) are arranged at equal intervals on one side of the base (4), and three mud valves (13) are arranged in the middle. ), the other side is provided with two mud valves (13), which are respectively aligned with the mud valves (13) on both sides of one side, and the mud valve (13) provided in the middle is located at the mud valves (13) arranged at equal intervals on one side. between. 3.根据权利要求1所述的一种远程自控泥浆阀门组,其特征在于,所述的底座(4)两侧设置有阀门组吊耳(12),表面设置有管道固定支座(9)和电动执行器(3)走线孔(11)。3. A remote automatic control mud valve group according to claim 1, characterized in that, valve group lifting ears (12) are provided on both sides of the base (4), and pipeline fixing supports (9) are provided on the surface. and the wiring hole (11) of the electric actuator (3). 4.根据权利要求1所述的一种远程自控泥浆阀门组,其特征在于,所述的泥浆阀(13)与泥浆进口(1)、泥浆出口(8)、三通(10)、四通(7)之间设置有用于连接的由壬(6)。4. A remote automatic control mud valve group according to claim 1, characterized in that, the mud valve (13) is connected with the mud inlet (1), the mud outlet (8), the three-way (10), the four-way A union (6) for connection is provided between (7). 5.根据权利要求1所述的一种远程自控泥浆阀门组,其特征在于,所述的泥浆阀(13)之间设置有用于连接电动执行器(3)的法兰(15)。5 . The remote automatic control mud valve group according to claim 1 , wherein a flange ( 15 ) for connecting the electric actuator ( 3 ) is arranged between the mud valves ( 13 ). 6 . 6.根据权利要求1所述的一种远程自控泥浆阀门组,其特征在于,所述的电动执行器(3)为防爆电动装置,内部设置有行程控制开关,且设置有手-电动切换手柄(14)。6. A kind of remote automatic control mud valve group according to claim 1, is characterized in that, described electric actuator (3) is explosion-proof electric device, is provided with stroke control switch inside, and is provided with hand-electricity switching handle (14).
CN201921930270.7U 2019-11-08 2019-11-08 Remote automatic control slurry valve group Expired - Fee Related CN211008522U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921930270.7U CN211008522U (en) 2019-11-08 2019-11-08 Remote automatic control slurry valve group

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112211554A (en) * 2020-11-10 2021-01-12 四川诺克钻探机械有限公司 Three hundred meter-level mobile drilling machine
US11346167B2 (en) 2021-08-11 2022-05-31 William Wesley Carnes, SR. Drillstring pressure relief
CN114687685A (en) * 2022-03-25 2022-07-01 普斐特油气工程(江苏)股份有限公司 Remote control mud pipeline equipment convenient to maintain

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112211554A (en) * 2020-11-10 2021-01-12 四川诺克钻探机械有限公司 Three hundred meter-level mobile drilling machine
US11346167B2 (en) 2021-08-11 2022-05-31 William Wesley Carnes, SR. Drillstring pressure relief
CN114687685A (en) * 2022-03-25 2022-07-01 普斐特油气工程(江苏)股份有限公司 Remote control mud pipeline equipment convenient to maintain

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Granted publication date: 20200714

Termination date: 20201108