CN210999341U - Electromagnetic demolding control system for concrete embedded part - Google Patents
Electromagnetic demolding control system for concrete embedded part Download PDFInfo
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- CN210999341U CN210999341U CN201920952854.8U CN201920952854U CN210999341U CN 210999341 U CN210999341 U CN 210999341U CN 201920952854 U CN201920952854 U CN 201920952854U CN 210999341 U CN210999341 U CN 210999341U
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- embedded part
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Abstract
The utility model relates to a concrete built-in fitting electromagnetism drawing of patterns control system, including concrete mold (1), built-in fitting (2), electro-magnet (3) and control system box (4), control system box (4) are used for control opening or stopping of electro-magnet (3), set up in the mounting hole of concrete mold (1) bottom electro-magnet (3), electro-magnet (3) will built-in fitting (2) adsorb and fix in concrete mold (1), toward pour concrete on concrete mold (1), treat to form the concrete member after the concrete hardening shaping, cut off through control system box (4) the power of electro-magnet (3), thereby make electro-magnet (3) lose magnetic force, make built-in fitting (2) with concrete mold (1) breaks away from, buries built-in the concrete member (2) finally with the concrete member breaks away from together mix concrete member A concrete mould (1).
Description
Technical Field
The utility model relates to a concrete built-in fitting electromagnetic demoulding control system.
Background
With the rapid development of the assembly type building industry, the industrial production of building concrete members is more and more popular. Therefore, a large number of metal embedded parts need to be embedded in the concrete member, and the embedded parts are used for connecting the concrete member and installing electromechanical equipment and pipelines. The concrete members are cast and molded through corresponding molds, the embedded parts cannot be accurately and quickly installed in the concrete molds by the existing process, and the embedded parts cannot be conveniently separated from the molds.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a concrete built-in fitting electromagnetic demoulding control system, the technical problem of its solution is that current technology can not be accurate, install the built-in fitting fast in concrete mould to and the built-in fitting also can not conveniently break away from the mould.
In order to solve the technical problem existing in the above, the utility model discloses a following scheme:
the utility model provides a concrete built-in fitting electromagnetic demoulding control system which characterized in that: comprises a concrete mould (1), an embedded part (2), an electromagnet (3) and a control system box body (4), the control system box body (4) is used for controlling the electromagnet (3) to be started or stopped, the electromagnet (3) is arranged in a mounting hole at the bottom of the concrete mould (1), the embedded part (2) is adsorbed and fixed in the concrete mould (1) by the electromagnet (3), concrete is poured on the concrete mould (1), a concrete member is formed after the concrete is hardened and formed, the power supply of the electromagnet (3) is cut off by a control system box body (4), so that the electromagnet (3) loses magnetic force, the embedded part (2) is separated from the concrete mould (1), and the embedded part (2) embedded in the concrete member is finally separated from the concrete mould (1) together with the concrete member.
Further, the concrete mould (1) is provided with the mounting hole with the same outer diameter as the electromagnet (3), the electromagnet (3) is embedded into the concrete mould (1), the adsorption surface of the electromagnet (3) is flush with the inner surface of the concrete mould (1), and the embedded part (2) is ensured to be tightly attached to the adsorption surface of the electromagnet (3).
The top of the electromagnet (3) is provided with a positioning cylinder (31) or a positioning hole, the embedded part (2) is correspondingly provided with the positioning hole (21) or the positioning cylinder, and the positioning cylinder is positioned in the positioning hole to ensure that the electromagnet (3) and the embedded part (2) cannot cause displacement of the electromagnet and the embedded part when concrete is poured.
Further, still include support bracket (5), be equipped with support connection post (51) on support bracket (5), open electromagnet (3) bottom has the mounting hole, support connection post (51) and mounting hole cooperation will electromagnet (3) are spacing in among the mounting hole of concrete mold (1).
Furthermore, the cooling device is used for cooling the electromagnet (3).
Furthermore, the heat dissipation device is a water-cooling heat dissipation device and comprises cooling liquid, a cooling liquid channel and a pump, the pump circularly presses the cooling liquid into the cooling liquid channel to exchange heat with the electromagnet (3), and the cooling liquid channel (52) is located in the supporting bracket (5).
Further, the control system box (4) comprises a switching power supply PWR, a switch FA, a current transformer IHB and a controller KA.
Further, after the 220V ac power supply is turned on, the on-switch FA is turned on, and the input indicator lamp XDH is turned on, indicating that the power supply input is normal.
Further, the input end of the switching power supply PWR is connected with a 220V alternating current power supply, the output end of the switching power supply PWR is connected with an output direct current power supply, and the output indicator lamp XD L is turned on to indicate that the power supply output is normal.
Further, the current transformer IHB detects the current of a line, converts the detected current into a voltage signal, inputs the voltage signal into the controller KA, and if the voltage signal exceeds a certain set value, the controller KA closes a normally open contact KA inside the controller KA, so that the operation indicator lamp XDR is switched on, and at the moment, the operation indicator lamp is turned on, and the system works normally.
Further, if the operation indicator lamp XDR is not on, there are several possible reasons:
an internal failure of the electromagnet (3); the electromagnet (3) is insufficient in magnetic force, so that the system current is too small, and the controller KA cannot be triggered; the connection circuit between the electromagnet (3) and the control system box body is incorrect or broken.
A fault diagnosis method for an electromagnetic demolding control system of a concrete embedded part comprises the following steps of turning on a switch FA after a 220V alternating-current power supply is switched on, enabling an input indicator lamp XDH to be not bright and indicating that a fault occurs between a switch power supply PWR and the 220V alternating-current power supply, enabling the input indicator lamp XDH to be bright and an indicator lamp XD L to be not bright and indicating that the switch power supply PWR has a fault, enabling the input indicator lamp XDH to be bright and an indicator lamp XD L to be bright and enabling one or more operation indicator lamps XDR to be not bright and indicating that one or more electromagnets (3) have a fault, or enabling the magnetic force of one or more electromagnets (3) to be insufficient and leading to the system current to be too small and a controller KA to be not triggered, or enabling connecting lines of one or more electromagnets (3) and a control system box to be.
The electromagnetic demoulding control system for the concrete embedded part has the following beneficial effects:
(1) the utility model discloses an electro-magnet is fixed the built-in fitting in to the mould, has changed the tradition and has passed through the installation mode of spiro union, has saved installation time and installation human cost greatly, has also realized accuracy, quick installation built-in fitting in concrete mold and the effect that conveniently breaks away from the mould.
(2) The utility model discloses the vibration that produces when considering concreting can influence the stability that electro-magnet and built-in fitting are connected, thereby is arranged in the locating hole through setting up the location cylinder and ensures that electro-magnet and built-in fitting can not take place the displacement.
(3) The utility model discloses consider that the electro-magnet needs work the solidification shaping that just can ensure the concrete more than three hour, but the electro-magnet self high temperature that generates heat can produce the harm to interconnecting link, therefore set up the water-cooling passageway and can cool down the electro-magnet in the support bracket, ensure circuit safety and use.
(4) The utility model discloses the fault diagnosis method can in time discover entire system's trouble and the position of trouble, makes things convenient for personnel's repair and repair efficiency.
Drawings
FIG. 1: the utility model discloses an electrical schematic diagram of a concrete embedded part electromagnetic demoulding control system;
FIG. 2: the utility model discloses the panel component layout of control system;
FIG. 3: the utility model discloses the internal elements layout of control system;
FIG. 4: the utility model discloses the electric circuit connection diagram of the control system;
FIG. 5: the utility model discloses the connection schematic diagram of the embedded part and the electromagnet of the control system;
FIG. 6: the utility model discloses control system's electro-magnet and support leg joint schematic diagram.
Description of reference numerals:
1-concrete mould; 2, embedding parts; 21-positioning holes; 3, an electromagnet; 31-positioning column; 4, controlling a system box body; 5, supporting a bracket; 51-a support connection column; 52-coolant channel.
Detailed Description
The present invention will be further explained with reference to fig. 1 to 6:
as shown in fig. 1, the control system box includes a switching power supply PWR, a switch FA, a current transformer IHB, and a controller KA.
After the 220V alternating current power supply is switched on, the switch FA is turned on, and the input indicator lamp XDH is lightened up to indicate that the power supply input is normal.
The input end of the switch power supply PWR is connected with a 220V alternating current power supply, the output end of the switch power supply PWR is connected with an output direct current power supply, and the output indicator lamp XD L is lightened to indicate that the power supply output is normal.
Further, the current transformer IHB detects the current of a line, converts the detected current into a voltage signal, inputs the voltage signal into the controller KA, and if the voltage signal exceeds a certain set value, the controller KA closes a normally open contact KA inside the controller KA, so that the operation indicator lamp XDR is connected, and at the moment, the operation indicator lamp is turned on, and the system works normally.
Further, if the operation indicator lamp XDR is not on, there are several possible reasons:
an electromagnet DTC internal fault; the electromagnet DTC has insufficient magnetic force, so that the system current is too small, and the controller KA cannot be triggered; the connection circuit of the electromagnet DTC and the control system box is incorrect or broken.
As shown in fig. 2, three display lamps and a switch FA are arranged on the control system box.
The indication lamp XD L shows whether the power output is normal, and the indication lamp XDR shows whether the system is working normally.
The utility model discloses concrete built-in fitting electromagnetism drawing of patterns control system fault diagnosis method, including the following step, open switch FA after 220V alternating current power supply is passed through, input indicator XDH is not bright, show that trouble appears between switching power supply PWR and the 220V alternating current power supply, input indicator XDH is bright, indicator XD L is not bright, show switching power supply PWR trouble, input indicator XDH is bright, indicator XD L is bright, one or more operation indicator XDR is not bright, it has the trouble to show one or more electro-magnet 3, or one or more electro-magnet 3 magnetic force is not enough, lead to the system current undersize, controller KA fails to trigger, or one or more electro-magnet 3 and control system box interconnecting link are incorrect, or open circuit.
As shown in fig. 3, a switching power supply PWR, a controller KA, and a current transformer IHB are disposed in the control system box.
As shown in fig. 4, the utility model discloses concrete built-in fitting electromagnetism drawing of patterns control system, including concrete mold 1, built-in fitting 2, electro-magnet 3 and control system box 4, control system box 4 is used for opening or stopping of control electro-magnet 3, set up electro-magnet 3 in the mounting hole of concrete mold 1 bottom, electro-magnet 3 adsorbs built-in fitting 2 and fixes in concrete mold 1, pouring concrete on concrete mold 1, treat to form the concrete member after the concrete hardening shaping, cut off the power of electro-magnet 3 through control system box 4, thereby make electro-magnet 3 lose magnetic force, make built-in fitting 2 break away from with concrete mold 1, built-in fitting 2 that buries in the concrete member finally breaks away from concrete mold 1 together with the concrete member.
As shown in fig. 5, the concrete mold 1 is provided with a mounting hole having the same outer diameter as the electromagnet 3, the electromagnet 3 is embedded in the concrete mold 1, and the adsorption surface of the electromagnet 3 is ensured to be flush with the inner surface of the concrete mold 1, so as to ensure that the embedded part 2 is tightly attached to the adsorption surface of the electromagnet 3.
The top of the electromagnet 3 is provided with a positioning column 31 or a positioning hole, the corresponding embedded part 2 is provided with a positioning hole 21 or a positioning column, and the positioning column is positioned in the positioning hole to ensure that the electromagnet 3 and the embedded part 2 cannot cause displacement due to vibration generated when concrete is poured.
As shown in fig. 6, a supporting connection column 51 is arranged on the supporting bracket 5, a mounting hole is formed at the bottom of the electromagnet 3, and the supporting connection column 51 is matched with the mounting hole to limit the electromagnet 3 in the mounting hole of the concrete mold 1.
The heat sink cools the electromagnet 3. The heat dissipation device is a water-cooling heat dissipation device and comprises cooling liquid, a cooling liquid channel and a pump, the pump circularly presses the cooling liquid into the cooling liquid channel to exchange heat with the electromagnet 3, and the cooling liquid channel 52 is positioned in the support bracket 5.
The present invention has been described in detail with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above embodiments, and various improvements of the method concept and the technical solution of the present invention can be made without modification, or the present invention can be directly applied to other occasions without modification, and is within the protection scope of the present invention.
Claims (7)
1. The utility model provides a concrete built-in fitting electromagnetic demoulding control system which characterized in that: comprises a concrete mould (1), an embedded part (2), an electromagnet (3) and a control system box body (4), the control system box body (4) is used for controlling the electromagnet (3) to be started or stopped, the electromagnet (3) is arranged in a mounting hole at the bottom of the concrete mould (1), the embedded part (2) is adsorbed and fixed in the concrete mould (1) by the electromagnet (3), concrete is poured on the concrete mould (1), a concrete member is formed after the concrete is hardened and formed, the power supply of the electromagnet (3) is cut off by a control system box body (4), so that the electromagnet (3) loses magnetic force, the embedded part (2) is separated from the concrete mould (1), and the embedded part (2) embedded in the concrete member is finally separated from the concrete mould (1) together with the concrete member.
2. The electromagnetic demolding control system for the concrete embedded part according to claim 1, wherein: the concrete mould (1) is provided with the mounting hole with the same outer diameter as the electromagnet (3), the electromagnet (3) is embedded into the concrete mould (1), the adsorption surface of the electromagnet (3) is flush with the inner surface of the concrete mould (1), and the embedded part (2) is ensured to be tightly attached to the adsorption surface of the electromagnet (3).
3. The electromagnetic demolding control system for the concrete embedded part according to claim 2, wherein: the top of the electromagnet (3) is provided with a positioning cylinder (31) or a positioning hole, the embedded part (2) is correspondingly provided with the positioning hole (21) or the positioning cylinder, and the positioning cylinder is positioned in the positioning hole to ensure that the electromagnet (3) and the embedded part (2) cannot cause displacement of the electromagnet and the embedded part when concrete is poured.
4. The electromagnetic demolding control system for the concrete embedded part according to claim 3, wherein: the concrete mould is characterized by further comprising a supporting bracket (5), a supporting connection column (51) is arranged on the supporting bracket (5), a mounting hole is formed in the bottom of the electromagnet (3), and the supporting connection column (51) is matched with the mounting hole to limit the electromagnet (3) in the mounting hole of the concrete mould (1).
5. The electromagnetic demolding control system for the concrete embedded part according to claim 4, wherein: the cooling device is used for cooling the electromagnet (3).
6. The electromagnetic demolding control system for the concrete embedded part according to claim 5, wherein: the heat dissipation device is a water-cooling heat dissipation device and comprises cooling liquid, a cooling liquid channel and a pump, wherein the pump circularly presses the cooling liquid into the cooling liquid channel to exchange heat with the magnet (3), and the cooling liquid channel (52) is located in the supporting bracket (5).
7. The electromagnetic demolding control system for the concrete embedded part according to claim 1, wherein: the control system box body (4) comprises a switch power supply PWR, a switch FA, a current transformer IHB and a controller KA;
after a 220V alternating current power supply is switched on, the switch FA is switched on, and the input indicator lamp XDH is lightened to show that the power supply input is normal;
the input end of the switch power supply PWR is connected with a 220V alternating current power supply, the output end of the switch power supply PWR is connected with an output direct current power supply, and an output indicator lamp XD L is lightened to indicate that the power supply is normally output;
the current transformer IHB detects the current of a line, converts the detected current into a voltage signal and inputs the voltage signal into the controller KA, if the voltage signal exceeds a certain set value, the controller KA closes a normally open contact KA in the controller KA, so that the operation indicator lamp XDR is connected, and at the moment, the operation indicator lamp is lightened, and the system works normally.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920952854.8U CN210999341U (en) | 2019-06-24 | 2019-06-24 | Electromagnetic demolding control system for concrete embedded part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920952854.8U CN210999341U (en) | 2019-06-24 | 2019-06-24 | Electromagnetic demolding control system for concrete embedded part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210999341U true CN210999341U (en) | 2020-07-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920952854.8U Active CN210999341U (en) | 2019-06-24 | 2019-06-24 | Electromagnetic demolding control system for concrete embedded part |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210999341U (en) |
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- 2019-06-24 CN CN201920952854.8U patent/CN210999341U/en active Active
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