CN110181683A - A kind of concrete embedded part electromagnetism demoulding control system - Google Patents
A kind of concrete embedded part electromagnetism demoulding control system Download PDFInfo
- Publication number
- CN110181683A CN110181683A CN201910548508.8A CN201910548508A CN110181683A CN 110181683 A CN110181683 A CN 110181683A CN 201910548508 A CN201910548508 A CN 201910548508A CN 110181683 A CN110181683 A CN 110181683A
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- China
- Prior art keywords
- electromagnet
- concrete
- control system
- fitting
- built
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0056—Means for inserting the elements into the mould or supporting them in the mould
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Electromagnets (AREA)
Abstract
The present invention relates to a kind of concrete embedded part electromagnetism to demould control system, including concrete mold (1), built-in fitting (2), electromagnet (3) and control system cabinet (4), the control system cabinet (4) is used to control the unlatching or stopping of the electromagnet (3), the setting electromagnet (3) in the mounting hole of concrete mold (1) bottom, the built-in fitting (2) is adsorbed and is fixed in the concrete mold (1) by the electromagnet (3), toward the concrete mold (1) upper concrete, concrete component is formed after concrete hardening molding, the power supply of the electromagnet (3) is cut off by control system cabinet (4), to make the electromagnet (3) lose magnetic force, so that the built-in fitting (2) and the concrete mold (1) are detached from, embedment institute The built-in fitting (2) stated in concrete component is finally detached from the concrete mold (1) together with the concrete component.
Description
Technical field
The present invention relates to a kind of concrete embedded part electromagnetism to demould control system.
Background technique
With the rapid development of assembled architecture industry, building concrete member industrialized production is becoming increasingly popular.Cause
Pre-buried a large amount of metal embedded parts are needed in this concrete component, which is used for the connection of concrete component, sets for electromechanics
Standby, pipeline installation.Concrete component passes through corresponding mold and carries out moulding by casting, and existing technique cannot be accurate, quick
Built-in fitting and built-in fitting are installed in ground in concrete mold can not facilitate break away from moulds.
Summary of the invention
The technical issues of present invention devises a kind of concrete embedded part electromagnetism demoulding control system, solves is existing
Technique cannot accurately and rapidly install built-in fitting and built-in fitting in concrete mold can not facilitate break away from moulds.
In order to solve above-mentioned technical problem, present invention employs following scheme:
A kind of concrete embedded part electromagnetism demoulds control system, it is characterised in that: including concrete mold (1), built-in fitting (2),
Electromagnet (3) and control system cabinet (4), the control system cabinet (4) be used for control the electromagnet (3) unlatching or
Stop, the setting electromagnet (3) in the mounting hole of concrete mold (1) bottom, the electromagnet (3) will be described pre-buried
Part (2) is adsorbed and is fixed in the concrete mold (1), toward the concrete mold (1) upper concrete, to mixed
Concrete component is formed after solidifying soil hardened forming, the power supply of the electromagnet (3) is cut off by control system cabinet (4), thus
So that the electromagnet (3) is lost magnetic force, so that the built-in fitting (2) and the concrete mold (1) are detached from, is embedded to the coagulation
Built-in fitting (2) in native component is finally detached from the concrete mold (1) together with the concrete component.
Further, the concrete mold (1) opens up the mounting hole identical with the electromagnet (3) outer diameter, described
Electromagnet (3) is embedded in the concrete mold (1), and guarantees the adsorption plane and the concrete mold of the electromagnet (3)
(1) inner surface is concordant, it is ensured that the built-in fitting (2) is close to the adsorption plane of the electromagnet (3).
It is equipped with positioning cylinder (31) or location hole at the top of the electromagnet (3), is provided with institute on the corresponding built-in fitting (2)
State location hole (21) or positioning cylinder, the positioning column body be located in the location hole ensure the electromagnet (3) with it is described pre-
The vibration that embedded part (2) is generated in placing concrete not will lead to the displacement of the two.
It further, further include supporting support (5), the supporting support (5) is equipped with support connecting column (51), the electromagnetism
Iron (3) bottom is provided with mounting hole, and the support connecting column (51) and mounting hole, which cooperate, is limited in described mix for the electromagnet (3)
Among the mounting hole of solidifying clay model tool (1).
It further, further include radiator, the radiator cools down to the electromagnet (3).
Further, the radiator is water-cooling heat radiating device, including coolant liquid, cooling passage and pump, the pump
Coolant liquid is recycled in indentation cooling passage and is exchanged heat with the electricity magnet (3), the cooling passage (52) is located at institute
It states among supporting support (5).
Further, the control system cabinet (4) includes Switching Power Supply PWR, switch FA, current transformer IHB and control
Device KA processed.
Further, the switch FA is beaten after leading to upper 220V AC power source, input indicator XDH is lighted, and indicates that power supply is defeated
Enter normal.
Further, the input terminal of the Switching Power Supply PWR is connect with 220V AC power source, and the Switching Power Supply PWR's is defeated
Outlet and output DC power supply, output indicator XDL are lighted, and indicate that power supply output is normal.
Further, the electric current of the current transformer IHB detection route, and the electric current detected is converted into voltage letter
Number, it is input in controller KA, if voltage signal is more than some setting value, controller KA can be closed its internal normally opened contact
KA, to connect run indicator XDR, run indicator is lighted at this time, indicates that system is working properly.
Further, if run indicator XDR does not work, possible reason has following several:
Electromagnet (3) internal fault；Electromagnet (3) magnetic force is inadequate, causes system power too small, controller KA fails
Triggering；The electromagnet (3) and control system cabinet connection line are incorrect, or open circuit.
A kind of concrete embedded part electromagnetism demoulding control system method for diagnosing faults, comprising the following steps: logical upper 220V is handed over
The switch FA is beaten behind galvanic electricity source, input indicator XDH does not work, and indicates to go out between Switching Power Supply PWR and 220V AC power source
Existing failure；Input indicator XDH is bright, and indicator light XDL does not work, and indicates Switching Power Supply PWR failure；Input indicator XDH is bright, instruction
Lamp XDL is bright, and one or more run indicator XDR do not work, and indicates that there are failures for one or more electromagnet (3)；Or one
Or the multiple electromagnet (3) magnetic force are inadequate, cause system power too small, controller KA fails to trigger；Or it is one or more
The electromagnet (3) and control system cabinet connection line are incorrect, or open circuit.
Concrete embedded part electromagnetism demoulding control system has the advantages that
(1) present invention is fixed built-in fitting in mold by electromagnet, changes tradition and passes through the Installation Modes being spirally connected, greatly
Set-up time and installation human cost are saved greatly, also achieve and built-in fitting is accurately and rapidly installed in concrete mold, and
Facilitate the effect of break away from moulds.
(2) present invention considers that the vibration generated when casting concrete will affect the stabilization that electromagnet is connect with built-in fitting
Property, it is located in location hole by the way that positioning column body is arranged so that it is guaranteed that electromagnet and built-in fitting will not be subjected to displacement.
(3) present invention considers that electromagnet needs work three coagulation formings that more than hour just can ensure that concrete, but
It is that the high temperature that electromagnet self-heating generates can generate damage to connection line, thus water-cooling channel is arranged in supporting support can
To cool down to electromagnet, it is ensured that line security and use.
(4) method for diagnosing faults of the present invention can find the failure and location of fault of whole system in time, facilitate people
The repairing and repairing efficiency of member.
Detailed description of the invention
Fig. 1: the electrical schematic diagram of concrete embedded part electromagnetism demoulding control system of the present invention；
Fig. 2: the panel component layout drawing of control system of the present invention；
Fig. 3: the internal element layout drawing of control system of the present invention；
Fig. 4: the electric wiring connection figure of control system of the present invention；
Fig. 5: the built-in fitting of control system of the present invention and the connection schematic diagram of electromagnet；
Fig. 6: the electromagnet and supporting support connection schematic diagram of control system of the present invention.
Description of symbols:
1-concrete mold；2-built-in fittings；21-location holes；3-electromagnet；31-positioning cylinders；4-control system casees
Body；5-supporting supports；51-support connecting columns；52-cooling passages.
Specific embodiment
Below with reference to Fig. 1 to Fig. 6, the present invention will be further described:
As shown in Figure 1, control system cabinet includes Switching Power Supply PWR, switch FA, current transformer IHB and controller KA.
FA is turned on the switch after logical upper 220V AC power source, input indicator XDH is lighted, and indicates that power input is normal.
The input terminal of Switching Power Supply PWR is connect with 220V AC power source, the output end and output direct current of Switching Power Supply PWR
Source, output indicator XDL are lighted, and indicate that power supply output is normal.
Further, current transformer IHB detects the electric current of route, and the electric current detected is converted into voltage signal, defeated
Enter into controller KA, if voltage signal is more than some setting value, controller KA can be closed its internal normally opened contact KA, from
And run indicator XDR is connected, run indicator lights at this time, indicates that system is working properly.
Further, if run indicator XDR does not work, possible reason has following several:
Electromagnet DTC internal fault；Electromagnet DTC magnetic force is inadequate, causes system power too small, and controller KA fails to trigger；Electricity
Magnet DTC and control system cabinet connection line are incorrect, or open circuit.
As shown in Fig. 2, three display lamps and a switch FA are arranged on control system cabinet.
Wherein, indicator light XDH indicates whether power input is normal.Indicator light XDL indicates whether power supply output is normal.Instruction
Lamp XDR indicates whether system work is normal.
Concrete embedded part electromagnetism of the present invention demoulds control system method for diagnosing faults, comprising the following steps: logical upper 220V
FA is turned on the switch after AC power source, input indicator XDH does not work, and indicates occur between Switching Power Supply PWR and 220V AC power source
Failure；Input indicator XDH is bright, and indicator light XDL does not work, and indicates Switching Power Supply PWR failure；Input indicator XDH is bright, indicator light
XDL is bright, and one or more run indicator XDR do not work, and indicates that there are failures for one or more electromagnet 3；Or one or more
A 3 magnetic force of electromagnet is inadequate, causes system power too small, controller KA fails to trigger；Or one or more electromagnet 3 and control
System cabinet connection line processed is incorrect, or open circuit.
As shown in figure 3, being provided with Switching Power Supply PWR, controller KA and current transformer IHB in control system cabinet.
As shown in figure 4, concrete embedded part electromagnetism of the present invention demoulds control system, including concrete mold 1, built-in fitting 2,
Electromagnet 3 and control system cabinet 4, control system cabinet 4 are used to control the unlatching or stopping of electromagnet 3, concrete mold 1
Electromagnet 3 is set in the mounting hole of bottom, and built-in fitting 2 is adsorbed and is fixed in concrete mold 1 by electromagnet 3, past mixed
Solidifying clay model has 1 upper concrete, forms concrete component after concrete hardening molding, is cut off by control system cabinet 4
The power supply of electromagnet 3, so that electromagnet 3 is made to lose magnetic force, so that built-in fitting 2 and concrete mold 1 are detached from, Transducers Embedded in Concrete structure
Built-in fitting 2 in part is finally detached from concrete mold 1 together with concrete component.
As shown in figure 5, concrete mold 1 opens up mounting hole identical with 3 outer diameter of electromagnet, electromagnet 3 is embedded in concrete
In mold 1, and guarantee that the adsorption plane of electromagnet 3 is concordant with 1 inner surface of concrete mold, it is ensured that the suction of built-in fitting 2 and electromagnet 3
It is close in attached face.
It is equipped with positioning cylinder 31 or location hole at the top of electromagnet 3, is provided with location hole 21 or positioning column on corresponding built-in fitting 2
Body, positioning column body, which is located in location hole the vibration for ensuring that electromagnet 3 and built-in fitting 2 are generated in placing concrete, not will lead to two
The displacement of person.
As shown in fig. 6, supporting support 5 is equipped with support connecting column 51,3 bottom of electromagnet is provided with mounting hole, support connection
Electromagnet 3 is limited among the mounting hole of concrete mold 1 by column 51 and mounting hole cooperation.
Radiator cools down to electromagnet 3.Radiator is water-cooling heat radiating device, including coolant liquid, coolant liquid are led to
Coolant liquid is recycled in indentation cooling passage and is exchanged heat with electromagnet 3 by road and pump, pump, and cooling passage 52 is located at support
Among bracket 5.
Above in conjunction with attached drawing, an exemplary description of the invention, it is clear that realization of the invention is not by aforesaid way
Limitation, as long as use the inventive concept and technical scheme of the present invention carry out various improvement, or it is not improved will be of the invention
Conception and technical scheme directly apply to other occasions, be within the scope of the invention.
Claims (9)
1. a kind of concrete embedded part electromagnetism demoulds control system, it is characterised in that: including concrete mold (1), built-in fitting
(2), electromagnet (3) and control system cabinet (4), the control system cabinet (4) is for controlling opening for the electromagnet (3)
It opens or stops, the setting electromagnet (3) in the mounting hole of concrete mold (1) bottom, the electromagnet (3) will be described
Built-in fitting (2) is adsorbed and is fixed in the concrete mold (1), the past concrete mold (1) upper concrete,
Concrete component is formed after concrete hardening molding, the power supply of the electromagnet (3) is cut off by control system cabinet (4),
To make the electromagnet (3) lose magnetic force, so that the built-in fitting (2) and the concrete mold (1) are detached from, described in embedment
Built-in fitting (2) in concrete component is finally detached from the concrete mold (1) together with the concrete component.
2. concrete embedded part electromagnetism demoulds control system according to claim 1, it is characterised in that: the concrete mold
(1) mounting hole identical with the electromagnet (3) outer diameter is opened up, the electromagnet (3) is embedded in the concrete mold (1)
It is interior, and guarantee that the adsorption plane of the electromagnet (3) is concordant with the concrete mold (1) inner surface, it is ensured that the built-in fitting (2)
It is close to the adsorption plane of the electromagnet (3).
3. concrete embedded part electromagnetism demoulds control system according to claim 2, it is characterised in that: the electromagnet (3)
Top is equipped with positioning cylinder (31) or location hole, is provided with the location hole (21) or positioning column on the corresponding built-in fitting (2)
Body, the positioning column body, which is located in the location hole, ensures the electromagnet (3) and the built-in fitting (2) in placing concrete
The vibration of generation not will lead to the displacement of the two.
4. concrete embedded part electromagnetism demoulds control system according to claim 2, it is characterised in that: further include supporting support
(5), the supporting support (5) is equipped with support connecting column (51), and electromagnet (3) bottom is provided with mounting hole, the support
The electromagnet (3) is limited among the mounting hole of the concrete mold (1) by connecting column (51) and mounting hole cooperation.
5. concrete embedded part electromagnetism demoulds control system according to claim 1, it is characterised in that: further include heat dissipation dress
It sets, the radiator cools down to the electromagnet (3).
6. concrete embedded part electromagnetism demoulds control system according to claim 5, it is characterised in that: the radiator is
Water-cooling heat radiating device, including coolant liquid, cooling passage and pump, it is described pump by coolant liquid recycle indentation cooling passage in
The electricity magnet (3) exchanges heat, and the cooling passage (52) is located among the supporting support (5).
7. concrete embedded part electromagnetism demoulds control system according to claim 1, it is characterised in that: the control system case
Body (4) includes Switching Power Supply PWR, switch FA, current transformer IHB and controller KA；
The switch FA is beaten after logical upper 220V AC power source, input indicator XDH is lighted, and indicates that power input is normal；
The input terminal of the Switching Power Supply PWR is connect with 220V AC power source, and the output end of the Switching Power Supply PWR and output are straight
Galvanic electricity source, output indicator XDL are lighted, and indicate that power supply output is normal；
The electric current of the current transformer IHB detection route, and the electric current detected is converted into voltage signal, it is input to control
In device KA, if voltage signal is more than some setting value, controller KA can be closed its internal normally opened contact KA, to connect fortune
Row indicator light XDR, run indicator lights at this time, indicates that system is working properly.
8. concrete embedded part electromagnetism demoulds control system according to claim 6, it is characterised in that: if run indicator
XDR does not work, and possible reason has following several:
Electromagnet (3) internal fault；
Electromagnet (3) magnetic force is inadequate, causes system power too small, controller KA fails to trigger；
The electromagnet (3) and control system cabinet connection line are incorrect, or open circuit.
9. a kind of concrete embedded part electromagnetism demoulds control system method for diagnosing faults, comprising the following steps: logical upper 220V exchange
The switch FA is beaten after power supply, input indicator XDH does not work, and indicates occur between Switching Power Supply PWR and 220V AC power source
Failure；
Input indicator XDH is bright, and indicator light XDL does not work, and indicates Switching Power Supply PWR failure；
Input indicator XDH is bright, and indicator light XDL is bright, and one or more run indicator XDR do not work, and indicates one or more electricity
There are failures for magnet (3)；
Or one or more electromagnet (3) magnetic force is inadequate, causes system power too small, controller KA fails to trigger；
Or one or more electromagnet (3) and control system cabinet connection line it is incorrect or breaking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910548508.8A CN110181683A (en) | 2019-06-24 | 2019-06-24 | A kind of concrete embedded part electromagnetism demoulding control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910548508.8A CN110181683A (en) | 2019-06-24 | 2019-06-24 | A kind of concrete embedded part electromagnetism demoulding control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110181683A true CN110181683A (en) | 2019-08-30 |
Family
ID=67723115
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910548508.8A Pending CN110181683A (en) | 2019-06-24 | 2019-06-24 | A kind of concrete embedded part electromagnetism demoulding control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110181683A (en) |
-
2019
- 2019-06-24 CN CN201910548508.8A patent/CN110181683A/en active Pending
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