CN210993795U - An ultrafiltration membrane self-cleaning device - Google Patents
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- CN210993795U CN210993795U CN201921581486.7U CN201921581486U CN210993795U CN 210993795 U CN210993795 U CN 210993795U CN 201921581486 U CN201921581486 U CN 201921581486U CN 210993795 U CN210993795 U CN 210993795U
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Abstract
本实用新型公开了一种超滤膜自清洗装置,其包括进水系统、超滤膜系统、反洗系统、及水力自控系统;超滤膜系统包括超滤膜组件、产水管、及反洗排水管,超滤膜组件的进水口连接至进水系统;反洗系统包括反洗水箱、及设置在反洗水箱内的虹吸破坏斗,反洗水箱上部设有溢流口,虹吸破坏斗与反洗水箱之间设有虹吸管,产水管另一端连接至反洗水箱;水力自控系统包括虹吸外部套管、虹吸内部套管、虹吸辅助管、虹吸破坏管。本实用新型提供的超滤膜自清洗装置,可对膜丝进行有效清洗,减少阀、泵的使用,减少能耗,减低运行成本。
The utility model discloses an ultrafiltration membrane self-cleaning device, which comprises a water inlet system, an ultrafiltration membrane system, a backwashing system and a hydraulic automatic control system; the ultrafiltration membrane system includes an ultrafiltration membrane assembly, a water production pipe, and a backwashing system. The drain pipe, the water inlet of the ultrafiltration membrane module is connected to the water inlet system; the backwashing system includes a backwashing water tank and a siphon destruction bucket arranged in the backwashing water tank. The upper part of the backwashing water tank is provided with an overflow port, and the siphon destruction bucket and A siphon pipe is arranged between the backwash water tanks, and the other end of the water production pipe is connected to the backwash water tank; the hydraulic automatic control system includes a siphon outer casing, a siphon inner casing, a siphon auxiliary pipe, and a siphon destruction pipe. The ultrafiltration membrane self-cleaning device provided by the utility model can effectively clean the membrane filaments, reduce the use of valves and pumps, reduce energy consumption, and reduce operating costs.
Description
技术领域technical field
本实用新型属于污水处理技术领域,特别涉及一种超滤膜自清洗装置。The utility model belongs to the technical field of sewage treatment, in particular to an ultrafiltration membrane self-cleaning device.
背景技术Background technique
超滤是一种将溶液进行净化和分离的膜分离技术,在压力差的驱动下超滤膜只允许溶液中的水、无机盐及小分子有机物透过,而将溶液中的悬浮物、胶体、蛋白质和微生物等大分子物质截留在外表面,从而达到净化和分离的目的。随着运行时间的延长,膜的污染问题也必定发生,因此需采取一定方法以去除膜表面或膜孔内的污染物,达到恢复产水量,延长膜寿命的目的。膜污染的清洗方法包括物理清洗法和化学清洗法。物理清洗方法中最为常用的是水力冲洗法,化学清洗法是指加入了药物辅助清洗的方法,包括加杀菌剂等。通常系统会设置合理的清洗方法,多用物理法冲洗,只有在物理法冲洗达不到理想效果时,才用化学清洗法。Ultrafiltration is a membrane separation technology that purifies and separates solutions. Driven by pressure difference, the ultrafiltration membrane only allows water, inorganic salts and small molecular organics in the solution to pass through, while the suspended solids and colloids in the solution are passed through. , macromolecular substances such as proteins and microorganisms are trapped on the outer surface, so as to achieve the purpose of purification and separation. With the extension of operating time, the problem of membrane fouling will inevitably occur. Therefore, certain methods must be taken to remove the pollutants on the membrane surface or in the membrane pores, so as to restore the water production and prolong the life of the membrane. The cleaning methods for membrane fouling include physical cleaning and chemical cleaning. The most commonly used physical cleaning method is the hydraulic flushing method, and the chemical cleaning method refers to the method of adding a drug-assisted cleaning method, including the addition of fungicides. Usually, the system will set a reasonable cleaning method, and use the physical method to rinse, and only use the chemical cleaning method when the physical method cannot achieve the desired effect.
物理清洗方法中最常用的是水力冲洗法,包括反冲和正冲,清洗介质为水和气。水力冲洗一般是用超滤水产水对膜进行短时间的反洗。实践证明反冲洗法能把膜表面被微粒堵塞的微孔冲开,并能有效地破坏凝胶层的结构,对恢复膜的透水量比等压冲洗法有效。The most commonly used physical cleaning method is the hydraulic flushing method, including backflushing and forward flushing, and the cleaning medium is water and gas. Hydraulic flushing is generally a short-term backwashing of the membrane with ultra-filtered water. Practice has proved that the backwash method can punch out the micropores blocked by particles on the surface of the membrane, and can effectively destroy the structure of the gel layer, which is more effective in restoring the water permeability of the membrane than the isobaric flushing method.
通常在超滤反洗时都是利用反洗阀门和反洗泵将反洗水输送进超滤膜组件中对膜进行反冲洗,且反洗泵需接入PLC实现自动控制,增大了一定的投资成本;另外反洗泵运行过程中能耗较高,加大了系统运行成本;若在运行过程中泵出现故障或者损坏,不仅影响系统正常运行,还需进行维修或者重购,从而会造成额外的经济损失。Usually in the ultrafiltration backwashing, the backwashing valve and the backwashing pump are used to transport the backwashing water into the ultrafiltration membrane module for backwashing the membrane, and the backwashing pump needs to be connected to the PLC to realize automatic control, which increases a certain amount. In addition, the energy consumption during the operation of the backwash pump is high, which increases the operating cost of the system; if the pump fails or is damaged during the operation, it will not only affect the normal operation of the system, but also need to be repaired or repurchased. cause additional economic losses.
实用新型内容Utility model content
本实用新型目的是提供一种超滤膜自清洗装置,可对膜丝进行有效清洗,降低运行成本。The purpose of the utility model is to provide an ultrafiltration membrane self-cleaning device, which can effectively clean the membrane filaments and reduce the operation cost.
基于上述问题,本实用新型提供的技术方案是:Based on the above problems, the technical solution provided by the present utility model is:
一种超滤膜自清洗装置,其包括进水系统、超滤膜系统、反洗系统、及水力自控系统;An ultrafiltration membrane self-cleaning device, comprising a water inlet system, an ultrafiltration membrane system, a backwashing system, and a hydraulic automatic control system;
所述超滤膜系统包括超滤膜组件、一端连接至所述超滤膜组件产水口的产水管、及一端连接至所述超滤膜组件浓水排口的反洗排水管,所述超滤膜组件的进水口连接至所述进水系统;The ultrafiltration membrane system includes an ultrafiltration membrane module, a water production pipe connected to the water production outlet of the ultrafiltration membrane module at one end, and a backwash drain pipe connected to the concentrated water outlet of the ultrafiltration membrane module at one end. the water inlet of the filter membrane assembly is connected to the water inlet system;
所述反洗系统包括反洗水箱、及设置在所述反洗水箱内的虹吸破坏斗,所述反洗水箱上部设有溢流口,所述虹吸破坏斗与所述反洗水箱之间设有虹吸管,所述产水管另一端连接至所述反洗水箱;The backwashing system includes a backwashing water tank and a siphon destruction bucket arranged in the backwashing water tank. An overflow port is provided on the upper part of the backwashing water tank, and a siphon destruction bucket is arranged between the backwashing water tank and the backwashing water tank. There is a siphon pipe, and the other end of the water production pipe is connected to the backwash water tank;
所述水力自控系统包括虹吸外部套管、虹吸内部套管、虹吸辅助管、虹吸破坏管、及排水水封井,所述虹吸外部套管两端密封,所述虹吸内部套管上端延伸至所述虹吸外部套管内且与所述虹吸外部套管顶部之间具有间距,所述虹吸内部套管下端延伸至所述排水水封井,所述虹吸内部套管与所述虹吸外部套管之间形成环形空间,所述反洗排水管另一端连接至所述环形空间,所述虹吸辅助管设置在所述虹吸内部套管内,所述虹吸辅助管包括连通所述环形空间与所述排水水封井的排水管段、及连通至所述排水管段且延伸至所述虹吸内部套管上方的排气管段,所述虹吸破坏管一端延伸至所述虹吸内部套管上方且另一端延伸至所述虹吸破坏斗内。The hydraulic automatic control system includes a siphon outer casing, a siphon inner casing, a siphon auxiliary pipe, a siphon destruction pipe, and a drainage water seal well. Both ends of the siphon outer casing are sealed, and the upper end of the siphon inner casing extends to the The siphon outer casing is in and spaced from the top of the siphon outer casing, the lower end of the siphon inner casing extends to the drainage water seal well, and the siphon inner casing and the siphon outer casing are spaced An annular space is formed, the other end of the backwashing drainage pipe is connected to the annular space, the siphon auxiliary pipe is arranged in the inner casing of the siphon, and the siphon auxiliary pipe includes a water seal connecting the annular space and the drainage. A drain pipe section of a well, and a vent pipe section connected to the drain pipe section and extending above the siphon inner casing, the siphon break tube extending at one end above the siphon inner casing and at the other end to the siphon Destroy the bucket.
在其中的一些实施方式中,所述反洗水箱上端板、下端板上分别设有上限位孔、下限位孔,所述虹吸外部套管固定在所述上限位孔、下限位孔内,且外壁与所述反洗水箱密封配合,所述虹吸外部套管上端延伸至所述反洗水箱的上方,所述虹吸外部套管下端设置在所述反洗水箱与所述超滤膜组件之间。In some embodiments, the upper and lower end plates of the backwash tank are respectively provided with upper and lower limit holes, and the siphon outer sleeve is fixed in the upper and lower limit holes, and The outer wall is sealingly matched with the backwash water tank, the upper end of the siphon outer sleeve extends above the backwash water tank, and the lower end of the siphon outer sleeve is arranged between the backwash water tank and the ultrafiltration membrane assembly .
在其中的一些实施方式中,所述虹吸管呈U型,所述虹吸管一端延伸至所述虹吸破坏斗内且另一端延伸至所述反洗水箱内,且位于所述反洗水箱内的一端在位于所述虹吸破坏斗内一端的下方。In some embodiments, the siphon pipe is U-shaped, one end of the siphon pipe extends into the siphon destruction bucket and the other end extends into the backwash water tank, and one end located in the backwash water tank is located in the backwash tank. Below one end of the siphon breaking bucket.
在其中的一些实施方式中,所述虹吸破坏管伸入所述虹吸破坏斗内的一端在所述虹吸管位于所述虹吸破坏斗内一端的上方。In some of these embodiments, the end of the siphon breaking tube extending into the siphon breaking hopper is above the end of the siphon breaking tube located in the siphon breaking hopper.
在其中的一些实施方式中,所述虹吸破坏管主体部分固定在所述虹吸外部套管内壁上,所述虹吸破坏管上端弯折后延伸至所述虹吸内部套管上方,所述虹吸破坏管下部穿过所述虹吸外部套管外壁后延伸至所述虹吸破坏小斗内,所述虹吸破坏管与所述虹吸外部套管管壁密封连接。In some embodiments, the main body of the siphon breaking tube is fixed on the inner wall of the siphon outer sleeve, the upper end of the siphon breaking tube is bent and then extends above the siphon inner sleeve, the siphon breaking tube The lower part passes through the outer wall of the siphon outer casing and extends into the siphon breaking small bucket, and the siphon breaking pipe is sealedly connected with the pipe wall of the siphon outer casing.
在其中的一些实施方式中,所述排水管段上端固定在所述虹吸内部套管管壁上并连通至所述环形空间,所述排水管段下部固定在所述虹吸内部套管管壁上。In some of these embodiments, the upper end of the drainage pipe section is fixed on the inner siphon casing pipe wall and communicates with the annular space, and the lower part of the drainage pipe section is fixed on the siphon inner casing pipe wall.
在其中的一些实施方式中,所述排水管段的上端口位于所述虹吸内部套管顶部下方0.1~0.15m位置。In some of these embodiments, the upper port of the drain pipe section is located 0.1-0.15 m below the top of the siphon inner sleeve.
在其中的一些实施方式中,所述排气管段由所述排水管段上部外壁向上延伸至所述虹吸外部套管顶部下方。In some of these embodiments, the exhaust pipe section extends upwardly from the upper outer wall of the drain pipe section to below the top of the siphon outer sleeve.
在其中的一些实施方式中,所述虹吸内部套管顶部位于所述虹吸外部套管顶部下方0.05~0.10m位置。In some of these embodiments, the top of the siphon inner sleeve is located 0.05-0.10 m below the top of the siphon outer sleeve.
在其中的一些实施方式中,所述排水水封井位于地表以下1.0m~1.2m处。In some of these embodiments, the drainage water sealing well is located 1.0m-1.2m below the surface.
与现有技术相比,本实用新型的优点是:Compared with the prior art, the advantages of the present utility model are:
1、采用本实用新型的技术方案,在虹吸作用下利用产水箱内的产水对膜组件进行反洗,可以对膜丝进行有效清洗,使膜丝恢复到正常运行的通量,可以减少反洗过程中阀门和泵的使用,安装便捷,投资成本低,可降低运行成本,避免反洗过程中的大量能耗;1. By adopting the technical scheme of the present utility model, under the action of siphoning, the membrane module is backwashed by using the produced water in the water production tank, which can effectively clean the membrane filaments, restore the membrane filaments to the flux of normal operation, and reduce the backwash. The use of valves and pumps in the washing process is convenient for installation and low investment cost, which can reduce operating costs and avoid a lot of energy consumption in the backwashing process;
2、采用本实用新型的技术方案,维持系统的正常运行,避免反洗泵、阀门等在运行过程中出现故障或损坏而影响系统的正常运行,也降低系统维护成本。2. The technical scheme of the present utility model is adopted to maintain the normal operation of the system, avoid failure or damage of the backwash pump, valve, etc. during the operation process and affect the normal operation of the system, and also reduce the maintenance cost of the system.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. The drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本实用新型一种超滤膜自清洗装置实施例的结构示意图;Fig. 1 is the structural representation of a kind of ultrafiltration membrane self-cleaning device embodiment of the present utility model;
其中:in:
1、进水管;2、进水泵;3、超滤膜组件;4、产水管;5、反洗排水管;6、反洗水箱;6-1、溢流口;7、虹吸破坏斗;8、虹吸管;9、虹吸破坏管;10、虹吸外部套管;11、虹吸内部套管;12、虹吸辅助管;12-1、排水管段;12-2、排气管段;13、排水水封井。1. Water inlet pipe; 2. Inlet water pump; 3. Ultrafiltration membrane module; 4. Water production pipe; 5. Backwash drainage pipe; 6. Backwash water tank; , siphon pipe; 9, siphon damage pipe; 10, siphon outer casing; 11, siphon inner casing; 12, siphon auxiliary pipe; 12-1, drainage pipe section; 12-2, exhaust pipe section; 13, drainage water sealing well .
具体实施方式Detailed ways
以下结合具体实施例对上述方案做进一步说明。应理解,这些实施例是用于说明本实用新型而不限于限制本实用新型的范围。实施例中采用的实施条件可以根据具体厂家的条件做进一步调整,未注明的实施条件通常为常规实验中的条件。The above scheme will be further described below in conjunction with specific embodiments. It should be understood that these embodiments are intended to illustrate the present invention and not to limit the scope of the present invention. The implementation conditions used in the examples can be further adjusted according to the conditions of specific manufacturers, and the implementation conditions not specified are usually the conditions in routine experiments.
参见图1,为本实用新型的结构示意图,提供一种超滤膜自清洗装置,包括进水系统、超滤膜系统、反洗系统、及水力自控系统。Referring to FIG. 1 , which is a schematic structural diagram of the present invention, an ultrafiltration membrane self-cleaning device is provided, including a water inlet system, an ultrafiltration membrane system, a backwashing system, and a hydraulic automatic control system.
超滤膜系统包括超滤膜组件3、一端连接至超滤膜组件3产水口的产水管4、及一端连接至超滤膜组件3浓水排口的反洗排水管5,超滤膜组件3的进水口连接至进水系统,超滤膜为外压膜,进水系统包括进水管1和设置在进水管1上的进水泵2。The ultrafiltration membrane system includes an
反洗系统包括反洗水箱6、及设置在反洗水箱6内的虹吸破坏斗7,反洗水箱6设置在超滤膜组件3的上方,可通过钢结构支撑,反洗水箱6上部设有溢流口6-1,该溢流口6-1经溢流管连接至清水池,虹吸破坏斗7与反洗水箱6之间设有虹吸管8,产水管4另一端连接至反洗水箱6底部。虹吸管8呈U型,虹吸管8一端延伸至虹吸破坏斗7内且另一端延伸至反洗水箱6内,且位于反洗水箱6内的一端在位于虹吸破坏斗7内一端的下方。The backwashing system includes a
水力自控系统包括虹吸外部套管10、虹吸内部套管11、虹吸辅助管12、虹吸破坏管9、及排水水封井13,虹吸外部套管10两端密封,虹吸内部套管11上端延伸至虹吸外部套管12内且与虹吸外部套管12顶部之间具有间距,优选的,虹吸内部套管11顶部位于虹吸外部套管10顶部下方0.05~0.10m位置,虹吸内部套管11下端穿过虹吸外部套管10下端后延伸至排水水封井13,虹吸内部套管11与虹吸外部套管10之间形成环形空间,反洗排水管5另一端连接至环形空间,虹吸辅助管12设置在虹吸内部套管11内,虹吸辅助管12包括连通环形空间与排水水封井13的排水管段12-1、及连通至排水管段12-1且延伸至虹吸内部套管11上方的排气管段12-2,虹吸破坏管9一端延伸至虹吸内部套管11上方且另一端延伸至虹吸破坏斗7内。The hydraulic automatic control system includes a siphon
本例中,反洗水箱6的上端板、下端板上分别设有上限位孔、下限位孔,虹吸外部套管10穿设固定在上限位孔、下限位孔内,且外壁与反洗水箱6密封配合,虹吸外部套管10上端延伸至反洗水箱6的上方,虹吸外部套管10下端设置在反洗水箱6与超滤膜组件3之间。In this example, the upper end plate and the lower end plate of the
本例中,虹吸破坏管9伸入虹吸破坏斗7内的一端在虹吸管8位于虹吸破坏斗7内一端的上方,从而当虹吸破坏斗7内的液位下降至虹吸破坏管9下端以下时,虹吸破坏管9进气,从而破坏虹吸外部套管10内的真空环境。In this example, the end of the siphon breaking
虹吸破坏管9主体部分固定在虹吸外部套管10内壁上,实施中,塑料材质可采用热熔粘接的方式进行固定,铸铁和不锈钢材质可采用焊接固定,虹吸破坏管9上端弯折后延伸至虹吸内部套管11上方,虹吸破坏管9下部穿过虹吸外部套管10外壁后延伸至虹吸破坏斗7内,虹吸破坏管9与虹吸外部套管10管壁密封连接。The main body of the siphon
本例中,排水管段12-1上端固定在虹吸内部套管11管壁上并连通至环形空间,排水管段12-1下部固定在虹吸内部套管11管壁上,实施中,塑料材质可采用热熔粘接的方式进行固定,铸铁和不锈钢材质可采用焊接固定。排水管段12-1的上端口位于虹吸内部套管11顶部下方0.1~0.15m位置。排气管段12-2由排水管段12-1上部外壁向上延伸至虹吸外部套管10顶部下方。In this example, the upper end of the drainage pipe section 12-1 is fixed on the pipe wall of the siphon
其中排水水封井13位于地表以下1.0m~1.2m处,排水水封井13以上的土层对虹吸内部套管11下部可起到固定的作用,另外,排水水封井13设在地下可以防止冬季冻结。The drainage water seal well 13 is located 1.0m to 1.2m below the surface. The soil layer above the drainage water seal well 13 can play a fixed role in the lower part of the siphon
本实用新型的工作过程为:原水首先通过进水泵2进入到进水管1中,再经超滤膜组件3的下端进水口进入到超滤膜组件3中,此处的超滤膜组件3为外压膜;原水在外压膜的作用下,形成的产水通过产水管4进入到反洗水箱6中,浓水则通过反洗排水管5进入到虹吸外部套管10与虹吸内部套管11之间的环形空间内。随着膜滤的进行,环形空间中的浓水水位不断上升,当水位上升至排水管段12-1上部管口时,浓水通过管口进入排水管段12-1内,随后流下进入排水水封井13中,依靠下降水流在管中形成的真空和水流夹气作用,排气管段12-2不断将虹吸套管内的空气抽出,使虹吸套管中真空度逐渐增大,此时,随着环形空间内水位的不断升高,排水管段12-1下部将排水水封井13中的水吸至一定高度,当环形空间中的浓水越过虹吸内部套管11管顶而下落时,管中真空度急剧增加,达到一定程度时,下落水流与排水管段12-1内的上升水流汇成一股把管中的残留空气全部带走,形成连续虹吸,加上反洗水箱6的重力作用,最终导致反洗水箱6内的水朝着膜滤时的相反方向进入到外压膜中,从而反洗开始。在反洗过程中,进水不停止,在虹吸的作用下作为正洗方式对膜表面进行清洗,反洗水箱6内的反洗水则从膜的内部对膜进行反冲洗,随后与膜外部的进水一起排入到水力自控系统中的环形空间中,随着反洗的持续进行,反洗水箱6内的水位越来越低,当反洗水箱6水位下降至虹吸破坏斗7时,虹吸破坏管9进气,虹吸破坏,从而反洗终止,进入下一循环的膜滤过程。The working process of the utility model is as follows: the raw water first enters the water inlet pipe 1 through the inlet pump 2, and then enters the
上述实例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人是能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型精神实质所做的等效变换或修饰,都应涵盖在本实用新型的保护范围之内。The above examples are only to illustrate the technical concept and characteristics of the present invention, and its purpose is to allow those who are familiar with the technology to understand the content of the present invention and implement accordingly, and cannot limit the scope of protection of the present invention with this. All equivalent transformations or modifications made according to the spirit of the present invention shall be included within the protection scope of the present invention.
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| CN110559864A (en) * | 2019-09-23 | 2019-12-13 | 苏州苏科环保科技有限公司 | ultrafiltration membrane self-cleaning device |
| CN112499727A (en) * | 2020-12-07 | 2021-03-16 | 杭州求是膜技术有限公司 | Valveless ultrafiltration water purification system for water treatment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110559864A (en) * | 2019-09-23 | 2019-12-13 | 苏州苏科环保科技有限公司 | ultrafiltration membrane self-cleaning device |
| CN110559864B (en) * | 2019-09-23 | 2024-08-16 | 苏州苏科环保科技有限公司 | Ultrafiltration membrane self-cleaning device |
| CN112499727A (en) * | 2020-12-07 | 2021-03-16 | 杭州求是膜技术有限公司 | Valveless ultrafiltration water purification system for water treatment |
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