CN210988087U

CN210988087U - Automatic yeast making system

Info

Publication number: CN210988087U
Application number: CN201921460169.XU
Authority: CN
Inventors: 王罡; 黄东成; 高鹏
Original assignee: Lee Kum Kee Xin Hui Food Co ltd
Current assignee: Lee Kum Kee Xin Hui Food Co ltd
Priority date: 2019-09-03
Filing date: 2019-09-03
Publication date: 2020-07-14
Anticipated expiration: 2029-09-03

Abstract

The utility model discloses an automatic system song system, including living wheat processing module, storage module, the module of cooking, compounding module, system song module, link up together between each module, make entire system accomplish the steps such as raw materials preliminary working is handled, is stored, is cooked, compounding, system song automatically, realize automatic system song, improve production efficiency, reduce required workman. The automatic starter propagation system of this scheme still includes monitoring module, and operating personnel can keep watch on and control the production flow of whole automatic starter propagation system through monitoring module, adjusts equipment in real time according to the production needs, improves degree of automation, reduces workman's intensity.

Description

Automatic yeast making system

Technical Field

The utility model relates to a fermented soybean oil production facility field, concretely relates to automatic change system song system.

Background

In the production process of the soy sauce, one step is to use raw wheat, bran, defatted soybeans and other raw materials to prepare koji. The existing process for making the yeast from the raw materials generally comprises the steps of screening materials, carrying out primary processing treatment (such as impurity removal and dust removal, wheat frying and the like) on the raw materials, distributing materials, storing, stewing, mixing materials, putting in, making the yeast and the like, wherein each step is provided with an independent processing device, all the steps need to be connected by manual operation, the automation degree is low, and the efficiency is low.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to solve one of the technical problem that exists among the prior art at least, provide a system bent system from feeding to the high automation of system bent overall process.

According to a first aspect of the utility model, an automatic koji making system is provided, which comprises a raw wheat processing module, a storage module, a cooking module, a mixing module, a koji making module and a monitoring module;

the raw wheat processing module comprises a dust removal device, a vibrating screen device, a stone removal device, a raw wheat storage tank, a wheat frying machine, a wheat cooling machine and a wheat crushing machine which are sequentially connected by a conveying belt and a lifter; the dust removal device comprises a dust removal tank and a dust removal fan, the dust removal fan is arranged at the lower part of the dust removal tank, and a dust exhaust pipe is arranged at the upper part of the dust removal tank; the vibrating screen device and the stone removing device are respectively provided with a plurality of layers of vibrating screens; the raw wheat storage tank is used for storing the raw wheat after sundries are removed; the wheat frying machine is a wind bath wheat frying machine and comprises a heating chamber and a blowing device, the blowing device comprises a blower, an air inlet pipe and an exhaust pipe, one end of the air inlet pipe is connected with an air inlet through the blower, the other end of the air inlet pipe is connected with the lower part of the heating chamber, and the exhaust pipe is arranged at the upper part of the heating chamber; the cold microphone comprises an air-cooled conveying belt, and a plurality of cold air fans are arranged below the air-cooled conveying belt; a rolling device for crushing raw wheat to obtain wheat flour is arranged in the wheat crusher;

the storage module comprises a plurality of wheat flour storage tanks, a bran storage tank and a soybean storage tank, the wheat flour storage tank is connected with the wheat crusher and used for storing wheat flour, the bran storage tank is connected with a bran feeding conveyer belt, and the soybean storage tank is connected with a soybean feeding conveyer belt;

the cooking module comprises a feeding device, a water wetting auger, a preheating auger, a cooking device and an air cooling device; the feeding device is connected with the bran storage tank and the soybean storage tank; the moistening auger is connected with the feeding device, an auger shaft with a one-way spiral is arranged in the moistening auger, and a plurality of spray heads are arranged in the moistening auger; the preheating auger is connected with the moistening auger, a unidirectional spiral auger shaft is arranged in the preheating auger, and a steam nozzle connected with a steam pipeline is arranged on the inner wall of the preheating auger; the cooking device is connected with the preheating auger and is provided with a sealing shell, a cooking conveyer belt is arranged in the sealing shell, and steam spray heads connected with steam pipelines are respectively arranged above and below the cooking conveyer belt; the air cooling device is connected with the cooking device and is internally provided with a plurality of air cooling machines; the cooking module also comprises a water moistening tank for storing tap water, and the water moistening tank is connected with the spray header of the water moistening auger through a pipeline;

the mixing module comprises a first feeding belt and a second feeding belt, the first feeding belt is connected with the wheat flour storage tank, a inoculation machine is arranged on the first feeding belt, and the second feeding belt is connected with an air cooling device of the cooking module; the mixing module further comprises a mixing conveyer belt, the mixing conveyer belt is connected with the first feeding belt and the second feeding belt, and a mixing rotating shaft is arranged on the mixing conveyer belt;

the koji making module comprises a material distributor, a disc koji making machine and a koji discharging device; the distributing machine is connected with the mixing conveyer belt; the disc koji making machine comprises a fermentation chamber, wherein a disc partition plate and a wind power circulating device are arranged in the fermentation chamber, the disc partition plate is horizontally arranged in the fermentation chamber and divides the fermentation chamber into an upper chamber and a lower chamber, the disc partition plate is rotatably arranged, and a plurality of small ventilation holes for air flow to pass through are formed in the disc partition plate; the upper chamber is provided with a material inlet and a material outlet, the distributing machine is arranged outside the material inlet, and the material outlet is connected with the koji discharging device; the wind power circulating device comprises a circulating fan, an air outlet pipe and an air return pipe, one end of the air outlet pipe is communicated with the lower chamber, the other end of the air outlet pipe is positioned outside the fermentation chamber, one end of the air return pipe is communicated with the upper chamber, the other end of the air return pipe is positioned outside the fermentation chamber and is communicated with the air outlet pipe through the circulating fan, and a heat exchanger and a humidifier are arranged in the air outlet pipe; the koji discharging device comprises a koji discharging screw and a brine conveying pipeline, the koji discharging screw is connected with the material outlet, and the brine conveying pipeline is communicated with the koji discharging screw;

the monitoring module comprises a plurality of monitoring sensors arranged in the module and an upper computer control end, and the upper computer control end is connected with the monitoring sensors to monitor the production condition of each module in real time.

The automatic starter propagation system at least has the following beneficial effects: the automatic system of making leaven that this scheme provided includes wheat processing module, storage module, the module of cooking, compounding module, the module of making leaven, links up together between each module, makes entire system accomplish steps such as raw materials preliminary working handle, storage, cooking, compounding, making leaven automatically, realizes automatic system of making leaven, improves production efficiency, reduces required workman. The automatic starter propagation system of this scheme still includes monitoring module, and operating personnel can keep watch on and control the production flow of whole automatic starter propagation system through monitoring module, adjusts equipment in real time according to the production needs, improves degree of automation, reduces workman's intensity.

According to the utility model discloses an automatic system song system, the last belt cleaning device that cooks that is provided with of module cooks, the belt cleaning device that cooks is including wasing jar, force (forcing) pump and a plurality of washing shower nozzle, it sets up respectively to wash the shower nozzle moist water auger preheat the auger the boiling device with inside the air cooling device, it connects respectively through the force (forcing) pump to wash the shower nozzle to wash the jar. The cooking module needs to be cleaned frequently, automatic water spraying and washing of the cooking module are achieved by the aid of the cooking and cleaning device, efficiency is improved, and labor of workers is reduced.

According to the utility model discloses an automatic system of making leaven of first aspect, be provided with the disc belt cleaning device in the system leaven module, the disc belt cleaning device includes washing jar, heat exchanger, force (forcing) pump and a plurality of washing shower nozzles; the heat exchanger is arranged outside the cleaning tank, one end of the heat exchanger is connected with the cleaning tank, the other end of the heat exchanger is connected with the steam conveying pipe, and the heat exchanger is used for heating water in the cleaning tank; the cleaning tank is respectively connected with the cleaning spray heads through pressure pumps; the cleaning spray heads are arranged on the upper side and the lower side of the disc partition plate and face the disc partition plate, and the cleaning spray heads are also arranged in the air outlet pipe and the air return pipe. The disc koji-making machine in the koji-making module needs to be frequently cleaned, and a disc partition plate, an air outlet pipe and an air return pipe of the disc koji-making machine are automatically sprayed with water and washed by using a disc cleaning device, so that the efficiency is improved, and the labor of workers is reduced.

According to the utility model discloses an automatic system song system, the module of cooking still includes the blowdown jar, the blowdown jar passes through the bottom of pipe connection cooking device, be provided with liquid level controller in the blowdown jar, be provided with the blowoff valve in the blowdown jar, the blowoff valve is connected liquid level controller. The condensed water produced in the cooking process and the sewage cleaned by the cooking module are conveyed into a sewage tank through a pipeline, a sewage valve of the sewage tank is connected with a liquid level controller, and when the liquid level reaches a preset height value, the sewage valve is opened to discharge the sewage.

According to the utility model discloses an automatic system of making leaven, it still includes the permanent magnetism section of thick bamboo that is used for getting rid of metallic impurity to give birth to wheat processing module, a permanent magnetism section of thick bamboo sets up garrulous wheat machine feed inlet department. The permanent magnetic cylinder removes metal impurities in wheat grains, and avoids machine faults caused by metal objects entering the wheat crusher.

According to the utility model discloses an automatic system of making bent system, bran feeding conveyer belt with be provided with dust collector on the soybean feeding conveyer belt respectively, remove dust and edulcoration to bran and soybean.

According to the utility model discloses an automatic system of making a song, be provided with on the salt solution pipeline steerable the water flow switch of salt solution pipeline aperture controls water flow switch's aperture through monitoring module, the adjustable mixed proportion of going out bent material and salt solution.

Drawings

The invention is further described below with reference to the accompanying drawings and examples.

Fig. 1 is a schematic diagram of a component module framework of an automated koji making system.

Fig. 2 is a schematic structural diagram of a raw wheat processing module.

Fig. 3 is a schematic structural view of a storage module and a compounding module.

Fig. 4 is a schematic structural view of a cooking module.

Fig. 5 is a schematic structural view of the cooking and cleaning apparatus.

Fig. 6 is a schematic structural view of a koji making module.

Detailed Description

This section will describe in detail the embodiments of the present invention, preferred embodiments of the present invention are shown in the attached drawings, which are used to supplement the description of the text part of the specification with figures, so that one can intuitively and vividly understand each technical feature and the whole technical solution of the present invention, but they cannot be understood as the limitation of the protection scope of the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.

Referring to fig. 1, the present invention provides an automatic koji making system, which includes a raw wheat processing module 10, a storage module 20, a cooking module 30, a mixing module 40, a koji making module 50, and a monitoring module 60.

Referring to fig. 2, the raw wheat processing module comprises a dust removing device 11, a riddling device 12, a stone removing device 13, a raw wheat storage tank 14, a wheat frying machine 15, a cold wheat machine 16, a permanent magnet drum 17 and a wheat crushing machine 18 which are connected in sequence by a conveyer belt 71 and a lifter 72. The dust removing device 11 includes a dust removing tank and a dust removing fan, the dust removing fan is disposed at the lower portion of the dust removing tank, and a dust exhaust pipe 112 is disposed at the upper portion of the dust removing tank. The shaker device 12 and the stone removal device 13 are each provided with a multi-layer shaker. The raw wheat storage tank 14 is used for storing the raw wheat after sundries are removed. The wheat frying machine 15 is a wind bath wheat frying machine, and the wheat frying machine 15 comprises a heating chamber 151 and a blower. The blowing device comprises a blower 152, an air inlet pipe 153 and an exhaust pipe 154, wherein one end of the air inlet pipe 153 is connected with an air inlet through the blower 152, the other end of the air inlet pipe 153 is connected with the lower part of the heating chamber 151, and the exhaust pipe 154 is arranged on the upper part of the heating chamber. Further, the exhaust pipe 154 is connected with the blower 152 through a pipeline to realize the recycling of wind power. The cold microphone 16 includes an air-cooled conveyor belt, and a plurality of cold air blowers are disposed below the air-cooled conveyor belt. The permanent magnet drum 17 is arranged at a feed inlet of the wheat crusher 18 and used for removing metal impurities in wheat grains and avoiding machine faults caused by metal objects entering the wheat crusher 18. A rolling device for crushing the raw wheat to obtain wheat flour is arranged in the wheat crusher 18.

Referring to fig. 3, the storage module 20 includes several wheat flour storage tanks 21, bran storage tanks 22, and soybean storage tanks 23. Wherein wheat flour storage jar 21 is connected the wheat crusher and is used for storing wheat flour, and bran storage jar 22 is connected bran feeding conveyer belt, and soybean storage jar 23 is connected soybean feeding conveyer belt. Furthermore, a dust removal device is respectively arranged on the bran feeding conveyer belt and the soybean feeding conveyer belt to remove dust and impurities from the bran and the soybean.

Referring to fig. 4, the cooking device 30 includes a feeding device 31, a moistening auger 32, a preheating auger 33, a cooking device 34, and an air cooling device 35, which are sequentially installed. The feeding device 31 sends the materials to a wetting auger 32. The packing auger shaft 321 of the one-way spiral is arranged in the moistening packing auger 32, and the packing auger shaft 321 of the moistening packing auger 32 is driven by the variable frequency motor 323, so that the conveying speed can be adjusted. A plurality of spray heads 322 are arranged in the water moistening auger 32 and are used for spraying water and moistening the materials, thereby being beneficial to cooking. Preheat auger 33 and be used for preheating the material, improve the efficiency and the effect of cooking. The preheating packing auger 33 is connected with the water wetting packing auger 32, a packing auger shaft 331 with a one-way spiral is arranged inside the preheating packing auger 33, and the packing auger shaft 331 of the preheating packing auger 33 is also driven by a variable frequency motor 333. Preheat the auger 33 inner wall and be provided with the steam nozzle 332 of connecting steam pipe 36, through steam nozzle 332 blowout steam, carry out the short time cooking to the material, realize preheating. The cooking device 34 is connected with the preheating auger 33, a sealing shell is arranged outside the cooking device 34, the sealing shell preferably adopts a pressure container made of stainless steel and is resistant to high temperature and high pressure, a heat preservation layer is arranged inside the sealing shell and is a rock wool layer, heat loss can be effectively reduced, and energy is saved. The inside boiling conveyer belt 341 that is provided with of sealed housing, the top and the below of boiling conveyer belt 341 are provided with the steam nozzle 342 who connects steam conduit 36 respectively, through steam nozzle 342 blowout steam, carry out long-time continuous boiling to the material on the boiling conveyer belt 341. The air cooling device 35 is connected with the cooking device 34, and a plurality of air cooling machines are arranged in the air cooling device 35 and used for cooling the cooked materials by blowing air. The feeding device 31, the moistening auger 32, the preheating auger 33, the cooking device 34 and the air cooling device 35 are sequentially installed, materials to be cooked are fed into the moistening auger 32 through the feeding device, then moistening, preheating, cooking and air cooling are carried out, the whole process is automatically carried out, and the automation degree is high.

It can be understood that the cooking module further comprises a moistening tank 37 for storing tap water, and the moistening tank 37 is connected with the spray head 322 of the moistening auger 32 through a pipeline to provide spray water. In addition, the moistening tank 37 can be used for supplying water to the discharge positions of the preheating auger 33 and the cooking device 34 to moisten the cooked materials to a certain extent.

Further, a first temperature probe and a steam control valve are arranged in the preheating auger 33, and the first temperature probe is connected with the steam control valve. The temperature in the preheating auger 33 is detected through the first temperature probe, and the opening degree of the steam control valve is controlled in a feedback mode, so that the quantity of steam entering the preheating auger 33 controls the preheating effect according to the temperature change, and the high-efficiency and energy-saving effect is achieved. And a second temperature probe and a pressure probe are arranged in the cooking device 34. The second temperature and pressure probes detect in real time the temperature and pressure values inside the cooking device 34.

Referring to fig. 5, the cooking module also has a washing function, and a washing tank 39 for supplying washing water is provided for this purpose, and washing nozzles are provided in the preheating auger 33, the cooking device 34, and the air cooling device 35. The cleaning tank 39 is connected with the spray head and the cleaning spray head through the pressure pump 391, and can be automatically washed by high-pressure water after the material cooking is completed by the equipment, so that the efficiency is effectively improved, and the labor force is reduced.

In order to discharge the condensed water generated in the cooking process and the cleaned sewage, the cooking module is further provided with a sewage discharge tank 38, the sewage discharge tank 38 is connected with the bottom of the cooking device 34 through a pipeline, a liquid level controller is arranged in the sewage discharge tank, the sewage discharge tank 38 is provided with a sewage discharge valve 381, and the sewage discharge valve 381 is connected with the liquid level controller. The condensed water and the cleaned sewage are conveyed into the sewage tank 38 through a pipeline, a sewage valve 381 of the sewage tank 38 is connected with a liquid level controller, and when the liquid level reaches a preset height value, the sewage valve 381 is opened to discharge the sewage.

Referring to fig. 3, the compounding module includes a conveying first feed belt 41 and a second feed belt 42. The first feeding belt 41 is connected with the wheat flour storage tank 21, and the inoculation machine 44 is arranged on the first feeding belt 41. The second feed zone 42 is connected to the air cooling of the cooking module 30. The mixing module further comprises a mixing conveyer belt 43, the mixing conveyer belt 43 is connected with the first feeding belt 41 and the second feeding belt 42, and a mixing rotating shaft 431 is arranged on the mixing conveyer belt 43.

Referring to fig. 6, the koji-making module includes a distributor 57, a disc koji-making machine, and a koji-discharging device. The distributing machine 57 is connected with a mixing conveyer belt. The disc koji making machine comprises a fermentation chamber 51, and a disc partition plate 52 and a wind power circulating device are arranged in the fermentation chamber 51. The disc partition 52 is horizontally disposed in the fermenting chamber 51 and partitions the fermenting chamber 51 into an upper chamber 512 and a lower chamber 511. The disc partition plate 52 is driven by a motor and can rotate in the fermentation chamber 51, and a plurality of small ventilation holes for air flow to pass through are arranged on the disc partition plate 52. The upper chamber 512 is provided with a material inlet and a material outlet 513, the distributing machine 57 is arranged outside the material inlet, and the material outlet 513 is connected with a koji discharging device. The wind power circulation device comprises a circulating fan 55, an air outlet pipe 53 and an air return pipe 54. One end of the air outlet pipe 53 is communicated with the lower chamber 511, the other end is positioned outside the fermentation chamber 51, one end of the air return pipe 54 is communicated with the upper chamber 512, and the other end is positioned outside the fermentation chamber 51 and is communicated with the air outlet pipe 53 through the circulating fan 55. A heater 532 and a humidifier 531 are provided in the air outlet pipe 53. The koji discharging device comprises a koji discharging screw 58 and a saline water conveying pipeline 59, wherein the koji discharging screw 58 is connected with the material outlet 513, and the saline water conveying pipeline 59 is communicated with the koji discharging screw 58. The brine conveying pipeline 59 is provided with a water flow switch 591 capable of controlling the opening degree of the brine conveying pipeline 59. During yeast making, materials enter the upper chamber 512 of the fermentation chamber 51 through the distributing machine 57, are flatly laid on the disc partition plate 52, are blown from bottom to top by the wind power circulating device, the air current circulation of the fermentation chamber 51 is kept, and the temperature and the humidity in the fermentation chamber 51 can be adjusted at any time by the heater 532 and the humidifier 531, so that the temperature and the humidity required by fermentation are met.

Further, referring to fig. 6, a disc cleaning device is provided in the koji making module. The disc cleaning device comprises a cleaning tank, a heat exchanger, a pressure pump and a plurality of cleaning nozzles 56. The heat exchanger sets up outside wasing the jar, and the jar is washd in heat exchanger one end connection, and the steam conveying pipe is connected to the heat exchanger other end, and heat exchanger is used for heating the water in the jar of wasing. The cleaning tanks are connected to the cleaning nozzles 56 respectively by a pressurizing pump. The cleaning nozzles 56 are disposed on the upper and lower sides of the disc partition plate 52 and face the disc partition plate 52, and the cleaning nozzles 56 are also disposed inside the air outlet pipe 53 and the air return pipe 54. The disc koji making machine in the koji making module needs to be cleaned frequently, and the disc partition plate 52, the air outlet pipe 53 and the air return pipe 54 of the disc koji making machine are automatically sprayed with water and washed by the disc cleaning device, so that the efficiency is improved, and the labor of workers is reduced.

The utility model provides an automatic system song system links together including living wheat processing module, storage module, the module of cooking, compounding module, system song module between each module, makes the automatic steps such as accomplishing raw materials preliminary working processing, storage, cooking, compounding, system song of accomplishing of entire system, realizes automatic system song, improves production efficiency, reduces required workman. The automatic starter propagation system of this scheme still includes monitoring module, and operating personnel can keep watch on and control the production flow of whole automatic starter propagation system through monitoring module, adjusts equipment in real time according to the production needs, improves degree of automation, reduces workman's intensity.

Above, only the preferred embodiment of the present invention has been described, the present invention is not limited to the above embodiment, and the technical effects of the present invention can be achieved by the same means, which all belong to the protection scope of the present invention.

Claims

1. The automatic starter propagation system is characterized by comprising a raw wheat processing module, a storage module, a cooking module, a mixing module, a starter propagation module and a monitoring module;

2. The automatic koji making system according to claim 1, wherein the steaming module is provided with a steaming cleaning device, the steaming cleaning device comprises a cleaning tank, a pressure pump and a plurality of cleaning nozzles, the cleaning nozzles are respectively arranged inside the moistening auger, the preheating auger, the steaming device and the air cooling device, and the cleaning tank is respectively connected with the cleaning nozzles through the pressure pump.

3. The automated koji making system according to claim 1, wherein a disc washing device is provided in the koji making module, the disc washing device comprising a washing tank, a heat exchanger, a pressure pump and a plurality of washing nozzles; the heat exchanger is arranged outside the cleaning tank, one end of the heat exchanger is connected with the cleaning tank, the other end of the heat exchanger is connected with the steam conveying pipe, and the heat exchanger is used for heating water in the cleaning tank; the cleaning tank is respectively connected with the cleaning spray heads through pressure pumps; the cleaning spray heads are arranged on the upper side and the lower side of the disc partition plate and face the disc partition plate, and the cleaning spray heads are also arranged in the air outlet pipe and the air return pipe.

4. The automated koji-making system according to claim 2, wherein the cooking module further comprises a blowdown tank connected to the bottom of the cooking device through a pipe, the blowdown tank is internally provided with a liquid level controller, and the blowdown tank is internally provided with a blowdown valve connected to the liquid level controller.

5. The automated koji-making system according to claim 1, wherein the raw wheat processing module further comprises a permanent magnet drum for removing metal impurities, the permanent magnet drum being provided at the feed port of the wheat crusher.

6. The automated koji-making system according to claim 1, wherein a dust removing device is provided on each of the bran feeding conveyor belt and the soybean feeding conveyor belt.

7. An automated starter propagation system according to claim 1, wherein the brine conveying pipeline is provided with a water flow switch capable of controlling the opening degree of the brine conveying pipeline.