CN210969344U - An ecological solidified soil block production equipment - Google Patents

An ecological solidified soil block production equipment Download PDF

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Publication number
CN210969344U
CN210969344U CN201921247676.5U CN201921247676U CN210969344U CN 210969344 U CN210969344 U CN 210969344U CN 201921247676 U CN201921247676 U CN 201921247676U CN 210969344 U CN210969344 U CN 210969344U
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unit
block
briquetting
die set
solidified soil
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张洪远
高金花
任玉珊
王乾
章晓辉
李倩
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Changchun Institute of Applied Chemistry of CAS
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Changchun Institute of Applied Chemistry of CAS
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Abstract

一种生态固化土砌块生产设备属于土壤加工应用技术领域,目的在于解决现有技术存在的生态固化土砌块生产效率低、推广使用受限的问题。本实用新型的一种生态固化土砌块生产设备包括:设备框体;可拆卸设置在设备框体上的砌块模具组,所述砌块模具组至少包括上下两端为敞开式的模具本体;设置在所述砌块模具组上方的压块单元,压块单元伸缩运动从砌块模具组上端压紧砌块模具组中的生态土;设置在所述砌块模具组下端的底部托盘;带动所述底部托盘上下运动的脱模单元;以及动力单元和控制系统,所述动力单元为所述压块单元和脱模单元提供动力,所述控制系统控制压块单元和脱模单元运动。

Figure 201921247676

An ecological solidified soil block production equipment belongs to the technical field of soil processing and application, and aims to solve the problems of low production efficiency and limited popularization and use of ecological solidified soil blocks in the prior art. An ecologically solidified soil block production equipment of the utility model comprises: an equipment frame; a block die set detachably arranged on the equipment frame, the block die set at least comprises a die body whose upper and lower ends are open. ; a briquetting unit arranged on the top of the block die set, and the telescopic movement of the briquetting unit compresses the ecological soil in the block die set from the upper end of the block die set; the bottom tray is arranged on the lower end of the block die set; a demolding unit that drives the bottom tray to move up and down; and a power unit and a control system, the power unit provides power for the pressing unit and the demolding unit, and the control system controls the movement of the pressing unit and the demolding unit.

Figure 201921247676

Description

一种生态固化土砌块生产设备An ecological solidified soil block production equipment

技术领域technical field

本实用新型属于土壤加工应用技术领域,具体涉及一种生态固化土砌块生产设备。The utility model belongs to the technical field of soil processing and application, in particular to an ecological solidified soil block production equipment.

背景技术Background technique

生态砌块能垒砌成园子的挡墙、河道的护坡等。用生态砌块建成的挡墙或护坡上不仅能生长植物,富有生机和美感,而且还会还会保护生态环境。生态砌块的生产可充分利用地方性资源,如隧道弃渣、尾矿石、石屑等固废材料,既解决这些固废材料的堆放与处理问题,从而节省大量土地并实现资源的循环利用,又可替代不可再生的石料资源,减少矿山的开采,保护自然资源,有利于生态环保。但目前尚缺少专门的生态砌块的生产模具和设备,影响了生态砌块的大批量投入使用和大面积推广。The ecological blocks can be built into the retaining wall of the garden, the slope protection of the river, etc. The retaining wall or slope protection built with ecological blocks can not only grow plants, be full of vitality and beauty, but also protect the ecological environment. The production of ecological blocks can make full use of local resources, such as tunnel slag, tailings, stone chips and other solid waste materials. It can also replace non-renewable stone resources, reduce the mining of mines, protect natural resources, and be conducive to ecological and environmental protection. However, there is still a lack of special production molds and equipment for ecological blocks, which affects the large-scale use and large-scale promotion of ecological blocks.

实用新型内容Utility model content

本实用新型的目的在于提出一种生态固化土砌块生产设备,解决现有技术存在的生态固化土砌块生产效率低、推广使用受限的问题。The purpose of the utility model is to propose an ecological solidified soil block production equipment, which solves the problems of low production efficiency and limited popularization and use of ecological solidified soil blocks in the prior art.

为实现上述目的,本实用新型的一种生态固化土砌块生产设备包括:In order to achieve the above-mentioned purpose, a kind of ecological solidified soil block production equipment of the present invention includes:

设备框体;equipment frame;

可拆卸设置在设备框体上的砌块模具组,所述砌块模具组至少包括上下两端为敞开式的模具本体;A block die set detachably arranged on the equipment frame, the block die set at least includes a die body whose upper and lower ends are open;

设置在所述砌块模具组上方的压块单元,压块单元伸缩运动从砌块模具组上端压紧砌块模具组中的生态土;a briquetting unit arranged above the block die set, and the compressive movement of the briquetting unit compresses the ecological soil in the block die set from the upper end of the block die set;

设置在所述砌块模具组下端的底部托盘;a bottom tray arranged at the lower end of the block die set;

带动所述底部托盘上下运动的脱模单元;a demoulding unit that drives the bottom tray to move up and down;

以及动力单元和控制系统,所述动力单元为所述压块单元和脱模单元提供动力,所述控制系统控制压块单元和脱模单元运动。and a power unit and a control system, the power unit provides power for the pressing unit and the demolding unit, and the control system controls the movement of the pressing unit and the demolding unit.

所述砌块模具组还包括压块板,所述压块板和所述模具本体内部空间截面形状相同,所述压块板相对模具本体的一端面设置有齿纹;压块板相对模具本体内部空间沿压块单元运动方向滑动配合。The block die set also includes a pressure block plate, the cross-sectional shape of the interior space of the pressure block plate and the mold body is the same, and the end face of the pressure block plate opposite to the mold body is provided with tooth patterns; the pressure block plate is opposite to the mold body. The inner space is slidably fitted along the movement direction of the pressing block unit.

所述设备框体包括:The device frame includes:

支撑框;support frame;

沿压块单元运动方向设置在所述支撑框上端的工作框;a working frame arranged on the upper end of the support frame along the movement direction of the pressing block unit;

以及设置在所述工作框内部垂直压块单元运动方向的工作台,所述工作台中间开有沿压块单元运动方向的通孔,所述砌块模具组和所述通孔对应,砌块模具组内部尺寸小于通孔尺寸。and a workbench arranged inside the work frame perpendicular to the movement direction of the pressing block unit, the middle of the workbench is provided with a through hole along the movement direction of the pressing block unit, the block die set corresponds to the through hole, and the block die set corresponds to the through hole. The inner size of the die set is smaller than the through hole size.

所述设备框体还包括减震轮,所述减震轮设置在所述支撑框底部。The equipment frame further includes a shock-absorbing wheel, and the shock-absorbing wheel is arranged at the bottom of the support frame.

所述压块单元包括:The briquetting unit includes:

压块伸缩结构,提供压块伸缩运动;The compression block telescopic structure provides the compression block telescopic movement;

以及设置在所述压块伸缩单元伸缩运动方向下端部的压块安装头,所述压块安装头和所述压块板可拆卸连接。and a pressure block mounting head arranged at the lower end of the pressure block telescopic unit in the telescopic motion direction, the pressure block mounting head and the pressure block plate being detachably connected.

所述压块伸缩结构为第一液压缸。The compression block telescopic structure is a first hydraulic cylinder.

所述脱模单元包括提供沿压块单元运动方向的脱模伸缩结构,所述底部托盘固定在所述脱模伸缩结构运动方向的上端。The demoulding unit includes a demoulding telescopic structure provided along the movement direction of the pressing block unit, and the bottom tray is fixed on the upper end of the demolding telescopic structure in the movement direction.

所述脱模伸缩结构为第二液压缸。The demoulding telescopic structure is a second hydraulic cylinder.

所述动力单元指为压块单元的第一液压缸和脱模单元的第二液压缸提供动力的液压系统。The power unit refers to a hydraulic system that provides power for the first hydraulic cylinder of the pressing block unit and the second hydraulic cylinder of the demolding unit.

本实用新型的有益效果为:本实用新型的一种生态固化土砌块生产设备将拌和好的生态土料倒入砌块模具组的模具本体内,在动力单元的作用下,通过控制系统开启第一液压缸带动压块单元向下压制压块板,接着砌块压制完成后通过控制系统控制第二液压缸带动底部托盘向下运动,压块单元随即将砌块推出,完成砌块制作。The beneficial effects of the utility model are as follows: the ecological solidified soil block production equipment of the utility model pours the mixed ecological soil material into the mold body of the block mold group, and under the action of the power unit, it is turned on by the control system. The first hydraulic cylinder drives the briquetting unit to press down the briquetting plate, and then after the block is pressed, the second hydraulic cylinder is controlled by the control system to drive the bottom tray to move downward, and the briquetting unit pushes out the blocks to complete the production of the blocks.

本实用新型的压块单元可与不同形式的砌块模具组的压块板相结合,适应不同的砌块种类的制作需求,生产不同形式的砌块,且拆卸简便,易于操作。本实用新型机械化性能高,人员劳动强度低,使用更加方便,成本较低,结构简单,可通过简单的控制系统进行砌块的大批量生产,大大加快了砌块的生产效率。The briquetting unit of the utility model can be combined with the briquetting plates of different forms of block die sets, adapts to the production requirements of different types of blocks, produces blocks of different forms, and is easy to disassemble and operate. The utility model has the advantages of high mechanization performance, low labor intensity, more convenient use, lower cost and simple structure, can be used for mass production of blocks through a simple control system, and greatly accelerates the production efficiency of blocks.

附图说明Description of drawings

图1为本实用新型的一种生态固化土砌块生产设备整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of ecological solidified soil block production equipment of the present utility model;

其中:1、设备框体,101、支撑框,102、工作框,103、工作台,104、通孔,105、减震轮,2、砌块模具组,201、模具本体,3、压块单元,301、第一液压缸,302、压块安装头,4、底部托盘,5、脱模单元,501、第二液压缸,6、控制系统,7、动力单元。Among them: 1. Equipment frame, 101, Support frame, 102, Work frame, 103, Workbench, 104, Through hole, 105, Damping wheel, 2. Block die set, 201, Die body, 3. Press block Unit, 301, first hydraulic cylinder, 302, pressure block mounting head, 4, bottom tray, 5, demoulding unit, 501, second hydraulic cylinder, 6, control system, 7, power unit.

具体实施方式Detailed ways

下面结合附图对本实用新型的实施方式作进一步说明。The embodiments of the present utility model will be further described below with reference to the accompanying drawings.

参见附图1,本实用新型的一种生态固化土砌块生产设备包括:Referring to accompanying drawing 1, a kind of ecological solidified soil block production equipment of the present invention includes:

设备框体1;equipment frame 1;

可拆卸设置在设备框体1上的砌块模具组2,所述砌块模具组2至少包括上下两端为敞开式的模具本体201;A block die set 2 that is detachably arranged on the equipment frame 1, the block die set 2 at least includes a die body 201 whose upper and lower ends are open;

设置在所述砌块模具组2上方的压块单元3,压块单元3伸缩运动从砌块模具组2上端压紧砌块模具组2中的生态土;The briquetting unit 3 is arranged above the block die set 2, and the compressing block unit 3 telescopically compresses the ecological soil in the block die set 2 from the upper end of the block die set 2;

设置在所述砌块模具组2下端的底部托盘4;a bottom tray 4 arranged at the lower end of the block die set 2;

带动所述底部托盘4上下运动的脱模单元5;The demoulding unit 5 that drives the bottom tray 4 to move up and down;

以及动力单元7和控制系统6,所述动力单元7为所述压块单元3和脱模单元5提供动力,所述控制系统6控制压块单元3和脱模单元5运动。And a power unit 7 and a control system 6, the power unit 7 provides power for the pressing unit 3 and the demoulding unit 5, and the control system 6 controls the pressing unit 3 and the demolding unit 5 to move.

所述砌块模具组2还包括压块板,所述压块板和所述模具本体201内部空间截面形状相同,所述压块板相对模具本体201的一端面设置有齿纹;使得砌块不易粘结在压块上,易于生产;压块板相对模具本体201内部空间沿压块单元3运动方向滑动配合。The block die set 2 also includes a pressure block plate, the cross-sectional shape of the interior space of the pressure block plate and the mold body 201 is the same, and the end face of the pressure block plate opposite to the mold body 201 is provided with tooth patterns; It is not easy to stick to the pressing block, and it is easy to produce;

本实用新型的砌块模具组2可以根据实际需要的砌块结构的不同进行更换,更换后的砌块模具组2中的模具本体201可拆卸连接在设备框体1上,压块板可拆卸连接在压块单元3上,实现不同形状的砌块的压制。The block die set 2 of the present invention can be replaced according to the different block structures actually required. The die body 201 in the replaced block die set 2 is detachably connected to the equipment frame 1, and the pressing block plate is detachable. It is connected to the pressing block unit 3 to realize the pressing of blocks of different shapes.

所述设备框体1包括:The equipment frame 1 includes:

支撑框101;support frame 101;

沿压块单元3运动方向设置在所述支撑框101上端的工作框102;a work frame 102 arranged on the upper end of the support frame 101 along the movement direction of the pressing block unit 3;

以及设置在所述工作框102内部垂直压块单元3运动方向的工作台103,所述工作台103中间开有沿压块单元3运动方向的通孔104,所述砌块模具组2和所述通孔104对应,砌块模具组2内部尺寸小于通孔104尺寸。and a worktable 103 arranged inside the work frame 102 and perpendicular to the movement direction of the pressing block unit 3, and a through hole 104 is opened in the middle of the worktable 103 along the moving direction of the pressing block unit 3. The block die set 2 and all the Corresponding to the through hole 104 , the inner size of the block die set 2 is smaller than the size of the through hole 104 .

所述设备框体1还包括减震轮105,所述减震轮105设置在所述支撑框101底部。The equipment frame 1 further includes a shock-absorbing wheel 105 , and the shock-absorbing wheel 105 is disposed at the bottom of the support frame 101 .

所述压块单元3包括:The briquetting unit 3 includes:

压块伸缩结构,提供压块伸缩运动;The compression block telescopic structure provides the compression block telescopic movement;

以及设置在所述压块伸缩单元伸缩运动方向下端部的压块安装头302,所述压块安装头302和所述压块板可拆卸连接。and a pressure block mounting head 302 disposed at the lower end of the pressure block telescopic unit in the telescopic motion direction, the pressure block mounting head 302 and the pressure block plate are detachably connected.

所述压块伸缩结构为第一液压缸301。The compression block telescopic structure is the first hydraulic cylinder 301 .

所述脱模单元5包括提供沿压块单元3运动方向的脱模伸缩结构,所述底部托盘4固定在所述脱模伸缩结构运动方向的上端。The demolding unit 5 includes a demoulding telescopic structure provided along the movement direction of the pressing block unit 3, and the bottom tray 4 is fixed on the upper end of the demolding telescopic structure in the movement direction.

所述脱模伸缩结构为第二液压缸501。The demoulding telescopic structure is the second hydraulic cylinder 501 .

所述动力单元7指为压块单元3的第一液压缸301和脱模单元5的第二液压缸501提供动力的液压系统。动力单元7包括驱动组件和泵油组件,在驱动组件1的作用下,将油液泵出,通过控制系统6开启第一液压缸301带动压块单元3向下压制砌块,接着砌块压制完成后通过控制系统6控制脱模单元5带动底部托盘4向下,压块单元3随即将砌块推出,完成砌块制作。The power unit 7 refers to a hydraulic system that provides power for the first hydraulic cylinder 301 of the pressing block unit 3 and the second hydraulic cylinder 501 of the demolding unit 5 . The power unit 7 includes a drive assembly and an oil pump assembly. Under the action of the drive assembly 1, the oil is pumped out, and the first hydraulic cylinder 301 is opened by the control system 6 to drive the pressing block unit 3 to press the blocks downward, and then the blocks are pressed After completion, the demoulding unit 5 is controlled by the control system 6 to drive the bottom tray 4 downward, and the block pressing unit 3 pushes out the blocks immediately to complete the block production.

压制砌块时,当压力达到一定值时,压块装置即停止活动,接着底部升降装置自动向下活动,压块装置穿过通孔104将砌块推出。使得砌块生产过程更加安全、快速。When the block is pressed, when the pressure reaches a certain value, the block device stops moving, and then the bottom lifting device automatically moves downward, and the block device pushes out the block through the through hole 104 . It makes the block production process safer and faster.

本实用新型的一种生态固化土砌块生产设备,所述控制系统6设置于设备中部右侧,可通过控制系统6控制压块单元3和脱模单元5进行上下移动;所述控制系统6设有急停按钮,发生紧急情况时,可强制停止设备,减少事故的发生。In an ecological solidified soil block production equipment of the present invention, the control system 6 is arranged on the right side of the middle of the equipment, and the control system 6 can control the pressing block unit 3 and the demoulding unit 5 to move up and down; the control system 6 Equipped with an emergency stop button, when an emergency occurs, the equipment can be forced to stop to reduce the occurrence of accidents.

本实用新型的一种生态固化土砌块生产设备,所述压块单元3、砌块模具组2与底部托盘4均使用不锈钢材质,具有硬度高,不易发生锈蚀,使用寿命长的特点。In an ecological solidified soil block production equipment of the present invention, the pressing block unit 3, the block die set 2 and the bottom tray 4 are all made of stainless steel, which has the characteristics of high hardness, not easy to rust, and long service life.

Claims (9)

1. An ecological solidified soil block production device is characterized by comprising:
an apparatus frame (1);
the building block die set (2) is detachably arranged on the equipment frame body (1), and the building block die set (2) at least comprises a die body (201) with an open upper end and an open lower end;
the briquetting unit (3) is arranged above the building block die set (2), and the ecological soil in the building block die set (2) is compacted by the briquetting unit (3) from the upper end of the building block die set (2) through telescopic motion;
a bottom tray (4) arranged at the lower end of the block mold set (2);
a demoulding unit (5) which drives the bottom tray (4) to move up and down;
and the power unit (7) and the control system (6), the power unit (7) provides power for the briquetting unit (3) and the demoulding unit (5), and the control system (6) controls the movement of the briquetting unit (3) and the demoulding unit (5).
2. The ecological solidified soil building block production equipment according to claim 1, wherein the building block mold group (2) further comprises a pressing plate, the pressing plate and the mold body (201) have the same cross-sectional shape of the inner space, and the pressing plate is provided with insections relative to one end face of the mold body (201); the pressing block plate is matched with the inner space of the die body (201) in a sliding way along the moving direction of the pressing block unit (3).
3. The eco-solidified soil block production facility according to claim 1 or 2, wherein the facility frame body (1) comprises:
a support frame (101);
a working frame (102) arranged at the upper end of the supporting frame (101) along the moving direction of the briquetting unit (3);
and the workbench (103) is arranged in the working frame (102) and is vertical to the movement direction of the briquetting unit (3), a through hole (104) along the movement direction of the briquetting unit (3) is formed in the middle of the workbench (103), the block die set (2) corresponds to the through hole (104), and the internal size of the block die set (2) is smaller than that of the through hole (104).
4. The eco-solidified soil block production equipment according to claim 3, wherein the equipment frame body (1) further comprises a shock absorption wheel (105), and the shock absorption wheel (105) is arranged at the bottom of the supporting frame (101).
5. The eco-solidified soil block production apparatus as set forth in claim 2, wherein said briquetting unit (3) comprises:
the pressing block telescopic structure provides telescopic motion for the pressing block;
and the briquetting installing head (302) is arranged at the lower end part of the telescopic motion direction of the briquetting telescopic unit, and the briquetting installing head (302) is detachably connected with the briquetting plate.
6. The eco-solidified soil block production equipment as claimed in claim 5, wherein the briquette telescoping structure is a first hydraulic cylinder (301).
7. An eco-solidified soil block production apparatus as claimed in claim 1 or 2, wherein said demold unit (5) comprises a demold extension structure provided along a moving direction of the briquetting unit (3), said bottom tray (4) being fixed at an upper end of the moving direction of said demold extension structure.
8. The eco-solidified soil block production equipment according to claim 7, wherein the demolding telescopic structure is a second hydraulic cylinder (501).
9. The eco-solidified soil block production equipment as claimed in claim 1, wherein the power unit (7) refers to a hydraulic system for supplying power to the first hydraulic cylinder (301) of the briquetting unit (3) and the second hydraulic cylinder (501) of the knockout unit (5).
CN201921247676.5U 2019-08-02 2019-08-02 An ecological solidified soil block production equipment Expired - Fee Related CN210969344U (en)

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