CN210965658U

CN210965658U - Surface spraying equipment for retarder complete machine and parts

Info

Publication number: CN210965658U
Application number: CN201921688276.8U
Authority: CN
Inventors: 刘书明
Original assignee: Guizhou Rehms Automotive Engineering Co ltd
Current assignee: Guizhou Rehms Automotive Engineering Co ltd
Priority date: 2019-10-10
Filing date: 2019-10-10
Publication date: 2020-07-10
Anticipated expiration: 2029-10-10

Abstract

The utility model discloses a be used for retarber complete machine and spare part surface spraying equipment relates to automobile parts spraying technical field, including the equipment body, the spraying passageway has been seted up in the equipment body, and stock solution chamber one has been seted up at equipment body top, and the fixed first water pump that is provided with in equipment body top, the fixed spraying air gun that is provided with in spraying passageway top, first water pump one end pass through pipe one and stock solution chamber one intercommunication, and the first water pump other end passes through pipe two and spraying air gun intercommunication, the utility model discloses the automatic cleaning of work piece before the spraying is handled and is utilized the ultrasonic wave to accomplish, and the braking is rotatory when the spraying, makes the spraying not have the dead angle, and automatic pneumatic spraying, surface coating is even, and the membrane is thick unanimous, from work piece upper rack, to the end lower rack of drying, and whole automatic accomplishments have reduced operation workman's intensity of labour, have improved the qualification rate of, The wastewater is automatically treated and discharged after reaching the standard.

Description

Surface spraying equipment for retarder complete machine and parts

Technical Field

The utility model relates to an automobile parts spraying technical field, in particular to be used for retarber complete machine and spare part surface coating equipment.

Background

The automobile retarder is characterized in that a magnet exciting coil of a sub-assembly is electrified through a control circuit to generate a magnetic field, a rotor assembly rotates at a high speed along with a vehicle transmission part to cut magnetic lines and generate reverse torque to decelerate a vehicle, and the automobile retarder is one of important parts in automobile parts;

the existing spraying equipment has some defects: firstly, the prior equipment is completely operated manually, so that the labor intensity is high and the production efficiency is low; secondly, the surface treatment of the workpiece is uneven, which affects the appearance and the product quality; thirdly, the redundant waste gas and waste water are unqualified to pass the requirement of environmental protection.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a be used for retarber complete machine and spare part surface coating equipment to it is low to provide the big production efficiency of manual operation intensity of labour in solving above-mentioned background art, and workpiece surface handles inhomogeneously, both influences the outward appearance, influences product quality again, and unnecessary waste gas and waste water treatment is unqualified, can't pass through the problem of the requirement of environmental protection.

In order to achieve the above object, the utility model provides a following technical scheme: a spraying channel is formed in the device body, a first liquid storage cavity is formed in the top of the device body, a first water pump is fixedly arranged at the top of the device body, a spraying air gun is fixedly arranged at the top of the spraying channel, one end of the first water pump is communicated with the first liquid storage cavity through a first guide pipe, the other end of the first water pump is communicated with the spraying air gun through a second guide pipe, a powerful air pipe is fixedly arranged on one side of the spraying channel, a powerful fan is fixedly arranged in the powerful air pipe, an exhaust pipe is fixedly arranged at one end of the powerful air pipe, a waste gas filter screen is fixedly arranged in the exhaust pipe, and a drying fan is also fixedly arranged on one side of the spraying channel;

a shock pad is fixedly arranged on one side of the spraying channel, sliding grooves are formed in two sides of the spraying channel, a rotating support mechanism is movably arranged in each sliding groove, a first motor is fixedly arranged on the outer wall of the equipment body, a winding roll is mounted on an output shaft of the first motor, an adjusting line is fixedly arranged on the winding roll and connected with the rotating support mechanism, an ultrasonic cleaning pool, a sewage treatment tank and a liquid storage cavity II are sequentially arranged at the bottom of the equipment body from left to right, a solid impurity filter screen is fixedly arranged in the sewage treatment tank, and a stirring mechanism is fixedly arranged at the top of the solid impurity filter screen;

this internal fixed second water pump that is provided with of equipment, second water pump one end pass through pipe three with sewage treatment tank intercommunication, the second water pump other end pass through pipe four with two intercommunications in stock solution chamber, drainage channel has been seted up to sewage treatment tank bottom one side, be provided with the valve in the drainage channel, the fixed controller that is provided with in equipment body top one side, the controller respectively with powerful fan drying fan first motor rotation supporting mechanism, ultrasonic cleaning pond, rabbling mechanism, first water pump, second water pump and valve electric connection.

Preferably, the rotation supporting mechanism comprises a sliding telescopic rod and a rotating rod, a second motor is fixedly arranged at one end of the sliding telescopic rod, and the rotating rod is fixedly arranged on an output shaft of the second motor.

Preferably, the clamping disc is fixedly arranged at one end of the sliding telescopic rod, and the friction pad is fixedly arranged on one side of the rotating rod.

Preferably, the stirring mechanism comprises a fixed disk and a stirring paddle, a third motor is fixedly arranged at the center of the top of the fixed disk, and the stirring paddle is installed on an output shaft of the third motor.

Preferably, the first liquid storage cavity and the second liquid storage cavity are both provided with liquid feeding ports at the tops.

Preferably, the waste gas filter screen is made of activated carbon filter cotton.

The utility model discloses a technological effect and advantage:

the automatic cleaning treatment before spraying is finished by using ultrasonic waves, the spraying is braked and rotated during spraying, so that no dead angle exists in spraying, the spraying is automatically and pneumatically carried out, the surface spraying is uniform, the film thickness is consistent, the operation is automatically finished from the loading of a workpiece to the unloading after drying, the labor intensity of operators is reduced, the qualification rate of finished products is improved, and the waste gas and the waste water generated in the spraying process are automatically treated and discharged after reaching standards.

Drawings

Fig. 1 is a sectional view of the present invention.

Fig. 2 is a partial enlarged view of the first water pump of the present invention.

Fig. 3 is a cross-sectional view of the rotation supporting mechanism of the present invention.

Fig. 4 is the installation schematic diagram of the middle coiling disk of the utility model.

Fig. 5 is a circuit connection diagram of the present invention.

In the figure: 1. an apparatus body; 2. a first liquid storage cavity; 3. a first water pump; 4. spraying an air gun; 5. a powerful fan; 6. an exhaust pipe; 7. an exhaust gas filter screen; 8. a sliding groove; 9. a rotation support mechanism; 10. a first motor; 11. an adjustment line; 12. drying the fan; 13. a controller; 14. an ultrasonic cleaning pool; 15. a sewage treatment tank; 16. a solid impurity filter screen; 17. a stirring mechanism; 18. a second liquid storage cavity; 19. a second water pump; 20. a drainage channel; 21. a valve; 22. a shock pad; 23. a first conduit; 24. a second conduit; 25. sliding the telescopic rod; 26. a sliding disk; 27. a second motor; 28. rotating the rod; 29. a friction pad; 30. a take-up reel; 31. and (4) spraying a channel.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a surface spraying device for a retarder complete machine and parts as shown in figures 1-5, which comprises a device body 1;

with reference to fig. 1, 2 and 4, a spraying passage 31 is formed in an equipment body 1, a first liquid storage cavity 2 is formed in the top of the equipment body 1, a first water pump 3 is fixedly arranged on the top of the equipment body 1, a spraying air gun 4 is fixedly arranged on the top of the spraying passage 31, one end of the first water pump 3 is communicated with the first liquid storage cavity 2 through a first conduit 23, the other end of the first water pump 3 is communicated with the spraying air gun 4 through a second conduit 24, a strong air pipe is fixedly arranged on one side of the spraying passage 31, a strong fan 5 is fixedly arranged in the strong air pipe, an exhaust pipe 6 is fixedly arranged on one end of the strong air pipe, a waste gas filter screen 7 is fixedly arranged in the exhaust pipe 6, a drying fan 12 is also fixedly arranged on one side of the spraying passage 31, in the utility model, the surface of a workpiece is sprayed through the spraying air gun, the generated waste gas can be treated;

a shock absorption pad 22 is fixedly arranged on one side of a spraying channel 31, sliding grooves 8 are respectively arranged on both sides of the spraying channel 31, a rotating support mechanism 9 is movably arranged in each sliding groove 8, a first motor 10 is fixedly arranged on the outer wall of an equipment body 1, a winding roll 30 is arranged on an output shaft of the first motor 10, an adjusting wire 11 is fixedly arranged on the winding roll 30, the adjusting wire 11 is connected with the rotating support mechanism 9, an ultrasonic cleaning pool 14, a sewage treatment tank 15 and a liquid storage cavity II 18 are sequentially arranged at the bottom of the equipment body 1 from left to right, a solid impurity filter screen 16 is fixedly arranged in the sewage treatment tank 15, a stirring mechanism 17 is fixedly arranged at the top of the solid impurity filter screen 16, the stirring mechanism 17 consists of a fixed disc and a stirring paddle, a third motor is fixedly arranged at the central position of the top of the fixed disc, the stirring paddle is arranged on, the winding roll 30 is driven to rotate through the first motor 10 so as to adjust the position of the rotary supporting mechanisms 9, workpieces are fixed between the two rotary supporting mechanisms 9, the workpieces are rotated through the rotation of the rotary supporting mechanisms 9, the uniform spraying effect is achieved, the sewage treatment tank 15 is used for cleaning sewage generated in the spraying process, a flocculating agent is stored in the second liquid storage cavity 18, the sprayed paint is subjected to reaction treatment through the flocculating agent, the sewage and the flocculating agent are stirred through the stirring mechanism 17, sufficient reaction is ensured, and solid impurities can be filtered at the top by the solid impurity filtering net 16;

the utility model discloses an in, through the work of controller 13 control each electrical apparatus, the accessible is recorded work program in controller 13 when using in the equipment body 1, the second water pump 19 of fixed being provided with in the equipment body 1, second water pump 19 one end passes through pipe three and is communicated with sewage treatment groove 15, the second water pump 19 other end passes through pipe four and is communicated with liquid storage chamber two 18, sewage treatment groove 15 bottom one side is seted up drainage channel 20, be provided with valve 21 in the drainage channel 20, equipment body 1 top one side is fixed and is provided with controller 13, controller 13 respectively with strong fan 5, drying fan 12, first motor 10, rotation supporting mechanism 9, ultrasonic cleaning pond 14, rabbling mechanism 17, first water pump 3, second water pump 19 and valve 21 electrical connection, the model of controller 13 is SPC-CFMC-D20N24A, liquid storage chamber one 2 and liquid storage chamber two 18 tops all have seted up the filling opening, in the utility model discloses, the work of each electrical apparatus is controlled through, the work of each electrical appliance is started in sequence, the purpose of automatic spraying can be achieved, and manpower can be greatly saved.

As shown in fig. 3, the rotation supporting mechanism 9 is composed of a sliding telescopic rod 25 and a rotating rod 28, one end of the sliding telescopic rod 25 is fixedly provided with a second motor 27, the rotating rod 28 is fixedly arranged on an output shaft of the second motor 27, one end of the sliding telescopic rod 25 is fixedly provided with a clamping disk, one side of the rotating rod 28 is fixedly provided with a friction pad 29, and the rotation supporting mechanism 9 can realize the basic fixation and rotation of a workpiece, so as to meet each process in the spraying process.

This practical theory of operation: when the utility model is used, firstly, a power plug and an external power supply are connected to supply electric energy to each electric appliance of the utility model, the work of each electric appliance is controlled by a controller 13, a workpiece needs to be fixed between two rotating supporting mechanisms 9, a good fixing effect can be achieved by a friction pad 29, when the workpiece is positioned above an ultrasonic cleaning pool 14, the workpiece is controlled to rotate, so that the workpiece enters the ultrasonic cleaning pool 14, a cleaning solution in the ultrasonic cleaning pool 14 is a special cleaning solution which is quick-drying and efficient to clean, the cleaned workpiece can be quickly dried at room temperature, the workpiece is controlled to move to the position below a spraying air gun 4 by the adjusting function of a first motor 10 after the cleaning is completed, then a first water pump 3 is started, the spraying paint in a liquid storage cavity I2 is delivered to the spraying air gun 4 (the spraying paint needs to be added in advance), and the spraying air gun can spray the spraying paint on the surface of the workpiece, meanwhile, the supporting mechanism 9 is continuously rotated to ensure that the surface of the workpiece is uniformly sprayed, the spraying liquid is firmly adhered, redundant substances can enter a sewage treatment tank 15 in the spraying process to be discharged after the treatment reaches the standard, redundant dust-containing gas is pumped away through the exhaust pipe 6, the gas is effectively treated by filtering, adsorbing and the like of filter cotton and active carbon in the waste gas filter screen 7 and is discharged into the atmosphere after the gas reaches the standard, the workpiece is moved to the top of the shock pad 22 after the spraying is finished, the drying is carried out through the drying fan 12, the workpiece is placed on the shock pad 22 after the surface of the workpiece is completely dried to finish the whole spraying process, compared with the traditional spraying equipment, all the steps of the utility model are automatically finished under the control of the controller 13, the labor intensity of operators is reduced, the qualification rate of finished products is improved, and the waste gas and the waste water generated in the spraying process are all automatically treated, discharging after reaching the standard.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims

1. The utility model provides a be used for retarber complete machine and spare part surface coating equipment, includes equipment body (1), its characterized in that: a spraying channel (31) is arranged in the equipment body (1), a first liquid storage cavity (2) is arranged at the top of the equipment body (1), a first water pump (3) is fixedly arranged at the top of the equipment body (1), a spraying air gun (4) is fixedly arranged at the top of the spraying channel (31), one end of the first water pump (3) is communicated with the first liquid storage cavity (2) through a first guide pipe (23), the other end of the first water pump (3) is communicated with the spraying air gun (4) through a second conduit (24), a strong air pipe is fixedly arranged at one side of the spraying channel (31), a strong fan (5) is fixedly arranged in the strong air pipe, an exhaust pipe (6) is fixedly arranged at one end of the strong air pipe, a waste gas filter screen (7) is fixedly arranged in the exhaust pipe (6), a drying fan (12) is also arranged on one side of the spraying channel (31) in a specified manner;

a shock pad (22) is fixedly arranged on one side of the spraying channel (31), sliding grooves (8) are respectively arranged on both sides of the spraying channel (31), a rotating support mechanism (9) is movably arranged in the sliding groove (8), a first motor (10) is fixedly arranged on the outer wall of the equipment body (1), a winding roll (30) is arranged on an output shaft of the first motor (10), an adjusting wire (11) is fixedly arranged on the winding roll (30), the adjusting line (11) is connected with the rotary supporting mechanism (9), the bottom of the equipment body (1) is sequentially provided with an ultrasonic cleaning tank (14), a sewage treatment tank (15) and a second liquid storage cavity (18) from left to right, a solid impurity filter screen (16) is fixedly arranged in the sewage treatment tank (15), the top of the solid impurity filter screen (16) is fixedly provided with a stirring mechanism (17);

the utility model discloses an equipment for the sewage treatment of sewage treatment, including equipment body (1), pipe four, stock solution chamber two (18) intercommunication, drainage channel (20) have been seted up to sewage treatment groove (15), be provided with valve (21) in drainage channel (20), equipment body (1) top one side is fixed and is provided with controller (13), controller (13) respectively with powerful fan (5) drying fan (12) first motor (10) rotate supporting mechanism (9), ultrasonic cleaning pond (14), rabbling mechanism (17), first water pump (3), second water pump (19) and valve (21) electric connection.

2. The retarder complete machine and part surface spraying equipment for the retarder complete machine as claimed in claim 1, wherein the retarder complete machine comprises: rotate supporting mechanism (9) and constitute by slip telescopic link (25) and dwang (28), slip telescopic link (25) one end is fixed and is provided with second motor (27), dwang (28) are fixed to be set up on the output shaft of second motor (27).

3. The retarder complete machine and part surface spraying equipment for the retarder complete machine as claimed in claim 2, wherein the retarder complete machine comprises: the fixed screens dish that is provided with of slip telescopic link (25) one end, dwang (28) one side is fixed and is provided with friction pad (29).

4. The retarder complete machine and part surface spraying equipment for the retarder complete machine as claimed in claim 1, wherein the retarder complete machine comprises: rabbling mechanism (17) comprise fixed disk and stirring rake, fixed disk top central point puts the fixed third motor that is provided with of department, the stirring rake is installed on the output shaft of third motor.

5. The retarder complete machine and part surface spraying equipment for the retarder complete machine as claimed in claim 1, wherein the retarder complete machine comprises: liquid filling ports are formed in the tops of the first liquid storage cavity (2) and the second liquid storage cavity (18).

6. The retarder complete machine and part surface spraying equipment for the retarder complete machine as claimed in claim 1, wherein the retarder complete machine comprises: the waste gas filter screen (7) is made of activated carbon filter cotton.