SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an oxidation binary channels planiform kiln that neither influences the oxidation section temperature, also can improve flue gas velocity of flow, simple structure.
The purpose of the utility model is realized like this:
the utility model provides an oxidation binary channels planiform kiln, includes furnace body, burner, ventilation unit and conveyor, and the furnace body inner chamber is the kiln room, and burner and ventilation unit set up on the furnace body, and burner heats the kiln room, and ventilation unit ventilates the kiln room, and the kiln room is separated into in proper order along its length direction and is discharged fume section, preheating section, oxidation section and high temperature section of burning into, conveyor sets up in the kiln room, and conveyor approaches section, preheating section, oxidation section and the high temperature section of burning into, its characterized in that of discharging fume: the kiln chamber is provided with a flat smoke exhaust channel below the oxidation section, an inlet of the flat smoke exhaust channel is communicated with the high-temperature burning section, an outlet of the flat smoke exhaust channel is communicated with the preheating section, at least one smoke baffle wall is arranged at intervals in the inner cavity of the flat smoke exhaust channel, and the smoke baffle walls separate the inner cavity of the flat smoke exhaust channel into at least two flues.
The combustion device heats the kiln chamber, the conveying device drives the ceramic tiles to enter from the inlet to the inner cavity of the kiln chamber, the ceramic tiles are fired by the smoke exhaust section, the preheating section, the oxidation section and the high-temperature firing section in sequence, the oxidation section and the smoke exhaust section are separated by the first fire-blocking wall and the second fire-blocking wall, smoke generated during ceramic tile firing is discharged from the inner cavity of the kiln chamber to the inlet in two paths, one path (a small part of smoke) is discharged from the high-temperature firing section, the oxidation section, the preheating section and the smoke exhaust section to the ventilation device in sequence, the oxidation section is close to a closed state, the other path (a large part of smoke) is discharged from the ventilation device in sequence by the high-temperature firing section, the flat smoke exhaust channel, the preheating section and the smoke exhaust section, so that the efficiency of the oxidation section is improved, the yield of the kiln is improved by more than 20 percent, at least one smoke-blocking, the flue gas that gets into flat smoke exhaust passage slowly discharges along the flue under keeping off blocking of smoke wall, and the temperature of slow kiln room descends, and the ceramic tile burns the time extension under high temperature, has both reached the efficiency of accelerating ceramic tile and burning, also guarantees simultaneously that the quality that the ceramic tile was fired burns into high-quality ceramic tile, improves the practicality of kiln.
The purpose of the utility model can also adopt the following technical measures to solve:
as a more specific scheme, the ventilation device is a smoke exhaust fan, and the smoke exhaust fan is communicated with an outlet of the smoke exhaust section.
More specifically, the conveying device is a guide rail, and the guide rail is used for a smoke exhaust section, a preheating section, an oxidation section and a high-temperature sintering section.
As a more specific scheme, the kiln chamber sequentially comprises a smoke exhaust section, a preheating section, an oxidation section and a high-temperature burning section from an inlet to an inner cavity of the kiln chamber, the conveying device drives the ceramic tiles to enter from the inlet to the inner cavity of the kiln chamber and sequentially passes through the smoke exhaust section, the preheating section, the oxidation section and the high-temperature burning section, smoke generated during the ceramic tile burning is discharged from the inner cavity of the kiln chamber to the inlet in two ways, one way passes through the high-temperature burning section, the oxidation section, the preheating section and the smoke exhaust section and is discharged to a smoke exhaust fan, and the other way passes through the high-temperature burning section, the flat smoke exhaust channel, the preheating section and the smoke exhaust section and.
As a more specific scheme, the flat smoke exhaust channel is a flat smoke exhaust channel jacked from bottom to top, and the top of the flat smoke exhaust channel abuts against the bottom of the oxidation section.
The utility model has the advantages as follows:
the utility model discloses, burner heats the kiln chamber, conveyor drives the ceramic tile by the entry toward its inner chamber entering, the section of discharging fume in proper order, the preheating section, oxidation section and high temperature are burnt the section and are carried out the ceramic tile and fire, because first keep off fire wall and second keep off fire wall and separate the oxidation section, the flue gas that produces when firing the ceramic tile is divided two the tunnel by the kiln chamber inner chamber and is discharged toward its entry, the section is burnt to path high temperature in proper order all the way (few part flue gas), the oxidation section, the preheating section, the section of discharging fume is discharged toward ventilation unit, make the oxidation section be close the encapsulated situation, another way (most flue gas) is burnt the section in proper order the path high temperature, the flat exhaust passage, the preheating section, the section of discharging fume is discharged toward ventilation unit, make oxidation section efficiency rise, kiln output improves more than.
The utility model discloses, the inner chamber interval of flat exhaust gas passageway is provided with an at least wall of keeping off the cigarette, keeps off the cigarette wall and separates into two at least flues with flat exhaust gas passageway inner chamber, and the flue gas that gets into flat exhaust gas passageway is along the flue slowly discharging under keeping off blocking of cigarette wall, and the temperature of slow kiln room descends, and the ceramic tile burns the time extension under high temperature, has both reached the efficiency of accelerating ceramic tile and burns, also guarantees simultaneously that the quality that the ceramic tile was fired burns into high-quality ceramic tile, improves the practicality of kiln.
in the embodiment, as shown in fig. 1 to 2, an oxidation two-channel flat kiln comprises a kiln body 1, a combustion device 2, a ventilation device 3 and a conveying device 4, wherein an inner cavity of the kiln body 1 is a kiln chamber 5, and the kiln chamber 5 sequentially comprises a smoke exhaust section 6, a preheating section 7, an oxidation section 8 and a high-temperature sintering section 9 from an inlet to the inner cavity along the length direction.
A first fire wall 81 is arranged between the oxidation section 8 and the high-temperature sintering section 9, a first opening 811 facilitating the passing of the conveying device 4 and air is formed in the first fire wall 81, a second fire wall 82 is arranged between the oxidation section 8 and the preheating section 7, and a second opening 821 facilitating the passing of the conveying device 4 and air is formed in the second fire wall 82.
A flat smoke exhaust channel 10 is arranged below the kiln chamber 5 corresponding to the oxidation section 8, the inlet of the flat smoke exhaust channel 10 is communicated with the high-temperature burning section 9, the outlet of the flat smoke exhaust channel 10 is communicated with the preheating section 7, three smoke blocking walls 200 are arranged in the inner cavity of the flat smoke exhaust channel at intervals, and the smoke blocking walls 200 divide the inner cavity of the flat smoke exhaust channel into at least four flues 300.
The combustion device 2 is arranged on the furnace body 1, the combustion device 2 heats the kiln chamber 5, the ventilation device 3 is a smoke exhaust fan, and the smoke exhaust fan is communicated with an outlet of the smoke exhaust section 6. The conveying device 4 is a guide rail 41, the guide rail 41 is arranged in the kiln chamber 5, and the conveying device 4 is connected with a smoke exhaust section 6, a preheating section 7, an oxidation section 8 and a high-temperature sintering section 9.
The conveying device 4 drives the ceramic tile 100 to enter from the inlet to the inner cavity of the ceramic tile, and the flue gas generated in the process of firing the ceramic tile 100 is discharged from the inner cavity of the kiln chamber 5 to the inlet in two ways in sequence through the smoke discharging section 6, the preheating section 7, the second opening 821, the oxidation section 8, the first opening 811 and the high-temperature firing section 9, one way is discharged from the high-temperature firing section 9, the oxidation section 8, the preheating section 7 and the smoke discharging section 6 to the smoke discharging fan in sequence, and the other way is discharged from the high-temperature firing section 9, the flat smoke discharging channel 10, the preheating section 7 and the smoke discharging section 6 to the smoke discharging fan in sequence.
The working principle is as follows:
the combustion device 2 heats the kiln chamber 5, the conveying device 4 drives the ceramic tile 100 to enter from the inlet to the inner cavity of the kiln chamber, the ceramic tile 100 is fired by the smoke exhaust section 6, the preheating section 7, the oxidation section 8 and the high-temperature firing section 9 in sequence, smoke generated during firing the ceramic tile 100 is discharged from the inner cavity of the kiln chamber 5 to the inlet in two paths, one path (a small part of smoke) is discharged from the high-temperature firing section 9, the oxidation section 8, the preheating section 7 and the smoke exhaust section 6 to the smoke exhaust fan in sequence, so that the oxidation section 8 is close to a closed state,
another way (most of flue gas) is high temperature firing section 9, flat exhaust channel 10, preheating section 7, section 6 of discharging fume discharges towards smoke exhaust fan in proper order and makes oxidation section 8 efficiency rise, kiln output improves more than 20%, and, the flue gas that gets into flat exhaust channel 10 slowly discharges along flue 300 under keeping off blockking of smoke wall 200, the temperature of slow kiln room descends, ceramic tile 100 burns the time extension under the high temperature, both reached and accelerated the efficiency that ceramic tile 100 fired, also guarantee simultaneously that the quality that ceramic tile 100 fired burns into high-quality ceramic tile, improve the practicality of kiln.
The design of the flat smoke exhaust channel 10 is more suitable for narrow-body kilns with small yield, further improves the yield and ensures the quality of fired ceramic tiles.