CN210946816U - Mechanical construction platform for underwater concrete pouring - Google Patents

Mechanical construction platform for underwater concrete pouring Download PDF

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Publication number
CN210946816U
CN210946816U CN201921685677.8U CN201921685677U CN210946816U CN 210946816 U CN210946816 U CN 210946816U CN 201921685677 U CN201921685677 U CN 201921685677U CN 210946816 U CN210946816 U CN 210946816U
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concrete
pump
guide pipe
mast
pipe
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CN201921685677.8U
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晏昱旻
孙康
朱海旭
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SHENYANG DIBO BUILDING ENGINEERING Co.,Ltd.
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Shenyang Dipp Intelligent Piling Machinery Technology Research And Development Co ltd
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Abstract

The utility model relates to a concrete field of filling under water, concretely relates to mechanized construction platform that concrete filled under water. The construction platform comprises a rotary platform, wherein a control room, a ventilation system and a power system are arranged on the rotary platform, and an intelligent detection system host is arranged in the control room; the rotary platform is connected with the mast, a main rope on the mast is connected with a telescopic guide pipe, the sleeve lifting device is sleeved on the telescopic guide pipe, the telescopic guide pipe is respectively communicated with a concrete delivery pump and a slurry pump which are arranged on the rotary platform, and an automatic lead reel arranged on the side surface of the rotary platform is connected with an intelligent detector. The prior pouring process has the problems of large potential safety hazard, labor and equipment consumption, low construction efficiency and the like. The utility model provides a possess quick safe, the high mechanized construction platform that concrete filled under water of filling quality.

Description

Mechanical construction platform for underwater concrete pouring
Technical Field
The utility model relates to a concrete field of filling under water, concretely relates to mechanized construction platform that concrete filled under water.
Background
The underwater concrete pouring is needed in the process of the cast-in-situ bored pile, the underground diaphragm wall, the immersed tube caisson and other technological construction processes. The current underwater concrete pouring is also limited to manually connecting and placing the guide pipe in sections, and the guide pipe is dismantled by manually calculating the length of the guide pipe and the concrete pouring amount.
The existing manual filling process has the problems of high potential safety hazard, easy occurrence of quality accidents such as pipe extraction and burying, labor and equipment consumption, low construction efficiency and the like. At present, concrete construction machines focus on ground cast-in-place concrete construction, but the underwater concrete pouring is not excessively involved.
Therefore, how to realize underwater concrete pouring quickly and efficiently still remains the existing technical problem which needs to be solved urgently.
SUMMERY OF THE UTILITY MODEL
Utility model purpose:
in order to solve the problem, the utility model provides a reduce artifical, quick safe, the high mechanized construction platform that concrete perfusion under water of filling quality.
The technical scheme is as follows:
a mechanical construction platform for underwater concrete pouring is characterized in that a control room, a ventilation system and a power system are arranged on a rotary platform, and an intelligent detection system host is installed in the control room; the rotary platform is connected with the mast, a main rope on the mast is connected with a telescopic guide pipe, the sleeve lifting device is sleeved on the telescopic guide pipe, the telescopic guide pipe is respectively communicated with a concrete delivery pump and a slurry pump which are arranged on the rotary platform, and an automatic lead reel arranged on the side surface of the rotary platform is connected with an intelligent detector.
The front end of the rotary platform is provided with a rotatable mast, and one side of the mast is fixed with a main winch and an auxiliary winch; the other side of the mast is connected with the casing elevator through a slideway; one end of the main rope is connected with the main winch, and the other end of the main rope is connected with the telescopic conduit; one end of the auxiliary rope is connected with the auxiliary winch, and the other end of the auxiliary rope is connected with the sleeve lifter; the mast is rotatably connected with the rotary platform through a triangular shaft and an auxiliary oil cylinder.
The telescopic guide pipe is connected with the main rope, the top end of the telescopic guide pipe is provided with a pressure sensor and an exhaust valve, the side surface of the top end of the telescopic guide pipe is provided with a concrete identification sensor, and the lower part of the telescopic guide pipe is also provided with an interface communicated with the mast pump pipe; the bottom end of the telescopic conduit is provided with a bottom closable valve which can be opened and closed; the main rope is connected with a pulley arranged on the mast, and the auxiliary rope is connected with an auxiliary rope pulley arranged on the mast.
The side face of the front end of the rotary platform is provided with an automatic wire reel, the automatic wire reel is connected with the rotary platform through a mechanical arm, and a winding rope wound by the automatic wire reel is connected with the intelligent detector.
The mechanized construction platform also comprises a water tank, and the water tank is respectively connected with the concrete delivery pump and the slurry pump through a concrete delivery pump water delivery pipe and a slurry pump water delivery pipe.
The water outlet of the water tank is respectively connected with the concrete delivery pump, the mud pump and the telescopic guide pipe cleaning device; the ventilation opening of the water tank is connected with the ventilation system; one end of a telescopic guide pipe cleaning device of the water tank is sleeved on the telescopic guide pipe, and the other end of the telescopic guide pipe cleaning device is communicated with the water tank; one end of a water pipe of the concrete conveying pump is connected with the concrete conveying pump, and the other end of the water pipe of the concrete conveying pump is communicated with the water tank; one end of the slurry pump water pipe is connected with the slurry pump, and the other end of the slurry pump water pipe is communicated with the water tank.
The advantages and effects are as follows:
the utility model has the advantages of it is following and beneficial effect:
1. and (4) integrated operation, namely completing the operation steps after the steel reinforcement cage is placed by utilizing a mechanized construction platform for underwater concrete pouring, so as to achieve the purpose of concrete pouring hole forming. The tedious operation that prior art's needs many equipment to assist the completion has been reduced, practices thrift the human cost, equipment input and time input.
2. Increase work efficiency, the concrete pipe that will originally need to be connected with artifical manual is replaced by controllable flexible pipe, very big reduction cost of labor and time cost. And the utility model discloses simplify the mode of current artifical washing pipe, utilize inside cleaning system clearance pump line and the flexible pipe to the bigger reduction human input of degree.
3. The pile filling quality is improved, and the reduction of construction quality caused by manual operation is reduced. The concrete strength and mud proportion sensor can monitor the concrete pouring height and quality, and reduce the risk of pile breakage and over-pouring. Meanwhile, errors caused by manual measurement or errors caused by misoperation during measurement are avoided, and the quality of concrete pouring is further improved.
4. The occurrence of safety accidents caused by manual operation is reduced. The utility model discloses the mechanized construction platform that the concrete poured under water has reduced operating personnel's input to avoided manual operation to construct the connecting tube on hole, groove and inserted the potential safety hazard of slush pump and concrete feeding pump.
Description of the drawings:
FIG. 1 is a schematic side view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic view of a ventilation system of the present invention;
FIG. 4 is a schematic view of the cleaning system of the present invention;
FIG. 5 is a schematic illustration of a construction platform preparation operation;
FIG. 6 is a schematic view of a first test of a construction platform;
FIG. 7 is a schematic view of the tightness detection of the construction platform;
FIG. 8 is a schematic view of hole cleaning and grout changing of a construction platform;
FIG. 9 is a schematic view of a secondary test of a construction platform;
FIG. 10 is a schematic view of a construction platform cleaning wetting pump tube;
FIG. 11 is a schematic view of the underwater concrete primary irrigation;
FIG. 12 is a schematic view of underwater concrete placement;
FIG. 13 is a schematic view of the completion of perfusion;
FIG. 14 is a schematic view of the telescoping tube in a collapsed state;
FIG. 15 is a schematic view of the telescopic catheter in an extended state;
figure 16 is a schematic view of the bottom closable flap open.
Description of reference numerals:
1-1 intelligent detector; 1-2 automatic wire reel; 1-3 mechanical arms; 1-4 intelligent detection system host computer; 2-a telescopic conduit; 2-1, the bottom can close the valve; 2-2 pressure sensors; 2-3 exhaust valves; 2-4 main ropes; 2-5, main winding; 2-6 sealing rings; 2-7 concrete identification sensors; 3-a concrete delivery pump; 3-1 concrete pump pipe; 3-2 concrete flow monitor; 4-a slurry pump; 4-1 pulp sucking port; 4-2 pulp discharge ports; 4-3 slurry pump pipes; 5-a water tank; 5-1, a cleaning device for the telescopic guide pipe; 5-2, conveying water pipes of the concrete conveying pump; 5-3 slurry pump water delivery pipe; 6-a ventilation system; 6-1, gas source; 6-2, a cold dryer; 6-3 radiators; 6-4 heating device; 7-a power system; 7-1 walking system; 8-a control chamber; 9-a mast; 9-1 triangular shaft; 9-2 auxiliary oil cylinders; 10 casing elevator; 10-1 secondary ropes; 10-2 pairs of winches; 11-mast pump pipe.
Detailed Description
The invention will be further explained with reference to the drawings:
the underwater pouring concrete is also called pipe concrete, and is a method for pouring concrete through a vertical pipe by means of the self weight of the concrete. The method is suitable for underwater or underground engineering such as pouring cofferdams, caisson foundations, open caisson foundations, underground continuous walls, pile foundations and the like. The utility model discloses can survey the discernment and switch the hole and survey, pipe seal detects, sediment clearance, pore wall survey scanning, concrete under water fills, self-cleaning, construction record output, emergency treatment, work in winter, work in summer, working mode such as autopilot.
Example 1
A mechanical construction platform for underwater concrete pouring is provided, wherein a rotary platform is provided with an operation room 8, a ventilation system 6 and a power system 7, and an intelligent detection system host 1-4 is installed in the operation room 8; the rotary platform is connected with a mast 9, a main rope 2-4 on the mast 9 is connected with a telescopic guide pipe 2, a sleeve lifting device 10 is sleeved on the telescopic guide pipe 2, the telescopic guide pipe 2 is respectively communicated with a concrete conveying pump 3 and a slurry pump 4 which are arranged on the rotary platform, and an automatic lead reel 1-2 arranged on the side surface of the rotary platform is connected with an intelligent detector 1-1.
The mechanized construction method for underwater concrete pouring comprises the following specific steps:
as shown in fig. 6, step one: and (3) testing work: testing the aperture, the depth of the hole and the thickness of sediment at the bottom of the hole by using an intelligent detector 1-1;
as shown in fig. 7 and 8, step two: sealing test and hole cleaning work: and when the thickness of the sediments is higher than the required amount, cleaning the holes. After the thickness of the sediment at the bottom of the hole is qualified, the telescopic guide pipe 2 is adjusted to move downwards to the surface of the sediment at the bottom of the hole through the main rope 2-4, the output pressure of the mud pump 4 is increased, and the tightness test is carried out; cleaning the hole again;
as shown in fig. 9, step three: and (3) secondary test work: measuring the hole depth and the sediment height again; in addition, in the lifting process of the intelligent detector 1-1, the hole wall is scanned, and the specific contour of the hole wall is detected;
as shown in fig. 11, 12 and 13, step four: underwater concrete pouring: closing the bottom part and closing the switch, slowly releasing the main ropes 2-4 while pouring concrete into the telescopic guide pipe 2, and allowing the telescopic guide pipe 2 to descend to the elevation position of the hole bottom under the action of the concrete in the telescopic guide pipe 2 and the self weight of the telescopic guide pipe 2; meanwhile, the lower part of the intelligent detector 1-1 is placed above the hole bottom elevation, the concrete in the telescopic guide pipe 2 is used as the underwater concrete pouring primary pouring quantity, the valve 2-1 can be closed by opening the bottom, the concrete conveying pump 3 is started at the same time, the output quantity is increased, and primary pouring bottom sealing is completed; after bottom sealing, the concrete conveying pump 3 continues to pump concrete, the liquid level of slurry in the hole gradually rises along with the pouring of the concrete, the slurry pump 4 is started, and the slurry overflowing from the hole is pumped into the slurry pool; the intelligent detector 1-1 is kept horizontal with the concrete liquid level and rises along with the rising of the concrete surface at the bottom of the hole; when the concrete in the hole synchronously rises to a designed pile top ash-stopping surface with the intelligent detector 1-1 and the telescopic guide pipe 2, closing the concrete delivery pump 3 to finish underwater concrete pouring, and lifting the telescopic guide pipe 2 out; and (5) completing underwater concrete pouring.
Example 2
As shown in fig. 1 and 2, in a mechanized construction platform for underwater concrete pouring, a control room 8, a ventilation system 6 and a power system 7 are arranged on a rotary platform, and an intelligent detection system host 1-4 is installed in the control room 8; the rotary platform is connected with a mast 9, a main rope 2-4 on the mast 9 is connected with a telescopic guide pipe 2, a sleeve lifting device 10 is sleeved on the telescopic guide pipe 2, the telescopic guide pipe 2 is respectively communicated with a concrete conveying pump 3 and a slurry pump 4 which are arranged on the rotary platform, and an automatic lead reel 1-2 arranged on the side surface of the rotary platform is connected with an intelligent detector 1-1.
The power system 7 is controlled by operating keys in the control room, and the ventilation system 6 supplies power through the power system 7.
The front end of the rotary platform is provided with a rotatable mast 9, and one side of the mast 9 is fixed with a main winch 2-5 and an auxiliary winch 10-2; the other side of the mast 9 is connected with a casing elevator 10 through a slideway; one end of a main rope 2-4 is connected with a main winch 2-5, and the other end is connected with a telescopic conduit 2; one end of the auxiliary rope 10-1 is connected with the auxiliary winch 10-2, and the other end is connected with the sleeve lifter 10; the mast is rotatably connected with the rotary platform through a triangular shaft 9-1 and an auxiliary oil cylinder 9-2.
The main rope 2-4 and the auxiliary rope 10-1 can be directly connected with the telescopic conduit 2 and the casing elevator 10; or the main rope 2-4 can be connected with the telescopic guide pipe 2 through a pulley arranged at the top end of the mast, and the auxiliary rope 10-1 can be connected with the sleeve lifter 10 through an auxiliary rope pulley arranged on the mast 9; the pulley of the main rope and the pulley of the auxiliary rope are arranged to prevent abrasion between the main rope, the auxiliary rope 10-1 and the mast 9 and also ensure the stability of the main rope and the auxiliary rope 10-1. The pulleys of the auxiliary ropes can be arranged on the side surface of the mast 9 through which the auxiliary ropes 10-1 pass or at the lower end of the mast 9, the pulleys of the main ropes 2-4 are arranged at the upper end of the mast 9 in order to ensure the lifting height of the telescopic guide pipe 2, and meanwhile, in order to prevent the main ropes from being worn, pulley support brackets are arranged on two sides of the upper end of the mast 9, and the front ends of the support brackets are higher than the rear ends of the support brackets, so that the telescopic guide pipe can be lifted. The auxiliary rope pulley can also be supported by a supporting bracket, and the supporting bracket is a commonly used pulley bracket.
As shown in fig. 1, a slideway is arranged on one side of the mast 9 adjacent to the telescopic conduit 2, the slideway on the mast 9 is connected with the casing elevator 10 in a sliding manner, and the casing elevator 10 is controlled to move up and down by an auxiliary rope 10-1; the sleeve lifter 10 is sleeved on the telescopic guide pipe 2 and cooperates with the main rope 2-4 to ensure that the telescopic guide pipe 2 moves up and down. In order to secure the movement of the casing lifter 10, a secondary rope 10-1 is provided. The auxiliary rope 10-1 rotates on the outer surface of the mast 9 and drives the connected sleeve lifting device 10 to rotate through the auxiliary winch 10-2. The pumping distance of the mast pump pipe 11 is long, the mast pump pipe needs to be pumped upwards, and in order to guarantee potential risks in the pumping process or when the construction platform moves, the middle of the mast pump pipe 11 and the front end face of the middle position of the mast 9 are fixed.
The mast pump pipe 11 is formed by connecting a soft pump pipe and a metal pump pipe, and the metal pump pipe part is close to the mast 9. The lower end of the mast pump pipe 11 is provided with a metal pump pipe, the metal pump pipe is erected on one side of the mast 9 to ensure the stability of the lower end of the mast pump pipe 11, the upper end of the metal pump pipe is connected with one end of a flexible pump pipe, and the other end of the flexible pump pipe is connected with an interface at the upper end of a telescopic guide pipe.
The ventilation system 6, the intelligent detection system host 1-4, the power system 7, the casing elevator 10 and the rotary platform are all in the prior art and belong to the existing products.
The intelligent detection system host can adopt a Shandong constant-Ann kj616 rock stratum drilling detector; the ventilation system 6 can adopt the existing ventilation system, for example, the air source 6-1 adopts a Shanghai Feiyi air compressor FJ 550; the cold dryer 6-2 adopts an MJF-125 cold dryer; radiator 6-3 adopts Shenzhen Rundah radiator rd 25489; the heating device 6-4 adopts a Yangzhong Youlong air electric heater. The casing riser 10 may be a 30KNM riser using a premium mechanism. The slurry pump may be a Shandong Shunh2 NB50 slurry pump.
The control room 8 is provided with an operation key for controlling the power system 7 and a rotary platform, the walking system 7-1 is a common walking device with a crawler-type structure, the rotary platform is arranged on the walking system 7-1 and can rotate angularly, and the power system 7 is arranged on the rotary platform; the intelligent detection system host adopts the existing computer to be built in, a common control system is arranged in the computer, and the intelligent detector and the intelligent detection system host can be connected in a wired or wireless way; the mechanical arms 1-3 are also in the prior art, and are connected with a regulating and controlling rod of the control room to realize the extension or shortening of the control mechanical arms; for example, a new matted collaborative robot GCR20 may be employed. Meanwhile, an automatic lead reel 1-2 is rotatably connected to the mechanical arm, a coiled rope is arranged on the automatic lead reel 1-2, and an intelligent detector 1-1 is fixed at the lower end of the coiled rope; the switch in the control chamber 8 is connected with the automatic wire reel 1-2 to realize the lowering and withdrawing; the automatic wire reel is a reel which can drive the winding rope to rotate in the prior art, and for example, an automatic reeling machine of Shanghai Baistett ba1938 can be adopted.
The walking system enlarges the moving range of the platform, so that the equipment can be applied to various complex terrains.
The mast 9 may not be provided with a pulley, but may also be provided with a pulley of a main rope, a pulley of an auxiliary rope, or both the pulley of the main rope and the pulley of the auxiliary rope, in embodiment 2, the upper end of the mast 9 is provided with two pulleys of the main rope, the pulleys are used for connecting the main rope with the telescopic conduit 2, but the pulleys of the auxiliary rope are not provided.
As shown in figures 1 and 2, auxiliary oil cylinders 9-2 are arranged on two sides of the rotary platform, the auxiliary oil cylinders 9-2 are connected with a mast 9, and the lower end of the mast 9 is rotatably connected with a triangular shaft 9-1.
The height of the mast 9 is high, in order to ensure that the normal transportation can be carried out outside the construction, the mast 9 can be placed downwards on the rotary platform through the arranged triangular shaft 9-1 and the auxiliary oil cylinder 9-2, the auxiliary oil cylinder 9-2 is an existing oil cylinder, for example, a hydraulic oil cylinder of a Longmai hydraulic machinery factory in Gaoyou city can be adopted; it can be seen from figure 2 that the slewing platform is provided with a conduit in the middle above which the mast 9 can be placed. The auxiliary oil cylinders 9-2 are arranged at two ends of the platform and are respectively connected with the masts 9, when the masts 9 are vertical to the ground, piston rods of the auxiliary oil cylinders 9-2 extend to support the masts 9, the lower ends of the masts 9 are provided with rotating rods connected with the triangular shaft, and the triangular shaft 9-1 is fixed with the side face of the left side of the rotating platform. When the mast 9 needs to be retracted, the auxiliary oil cylinders 9-2 on the two sides are shortened, so that the mast 9 moves downwards by taking the shaft of the triangular shaft 9-1 as the center of a circle, and the auxiliary oil cylinders 9-2 are rotatably connected with the rotating platform, so that the auxiliary oil cylinders 9-2 are ensured to be opposite to each other when rotating along with the mast. In the figure 2, an auxiliary oil cylinder 9-2 is arranged on the rotary platform, and the auxiliary oil cylinder 9-2 is connected with the power system 7.
The top end of the telescopic conduit 2 is connected with a main rope 2-4, and a main winch 2-5 controls the telescopic conduit 2 to stretch and move up and down through the main rope 2-4; the top end of the telescopic guide pipe 2 is provided with a pressure sensor 2-2 and an exhaust valve 2-3, the side surface of the front end of the telescopic guide pipe 2 is provided with a concrete recognition sensor 2-7, and an interface communicated with the mast pump pipe 11 is also arranged below the concrete recognition sensor 2-7; the bottom end of the telescopic conduit 2 is provided with a bottom-closable valve 2-1 which can be opened and closed.
The main winch, the auxiliary winch, the pressure sensor, the exhaust valve and the concrete identification sensor are the prior art and the prior products. The pressure sensor can adopt Dongshen JC2000F pressure sensor. The telescopic catheter 2 is mainly structured to be able to reach the bottom end of the infusion hole during infusion. The pressure sensor and the concrete recognition sensor are respectively in wireless connection with the intelligent detection system host, and the intelligent detection system host collects information data. And adjusting the rotation of the main winch and the auxiliary winch and the opening and closing of the exhaust valve according to the data. The main winch and the auxiliary winch can adopt a hydraulic winch drum of Shanghai Fengxi JK 1. The concrete recognition sensor can adopt an intelligent density sensor of Shenzhen Jindaartarcme RZ 61.
The lower end of the telescopic conduit 2 is provided with a controllable bottom closable valve 2-1, the bottom closable valve 2-1 controls the switch through a switch button in the control chamber 8, the control of the bottom closable valve 2-1 is the prior art, and the switch can be realized by controlling a sucker type electromagnet.
An automatic lead reel 1-2 is further arranged on the same side of the rotary platform and the mast 9, the automatic lead reel 1-2 is connected with the rotary platform through a mechanical arm 1-3, and a winding rope wound on the automatic lead reel 1-2 is connected with the intelligent detector 1-1.
The automatic wire reel 1-2 is connected with the mechanical arm 1-3, and the automatic wire reel is rotationally connected with the coiling rope. The automatic wire reel is provided with a coiled rope which is longer than the height of the filling hole, the lower end of the coiled rope is fixedly provided with an intelligent detector 1-1, the intelligent detector is in the prior art and is connected 1-4 with an intelligent detection system host in a control room 8, and data obtained by the intelligent detector is wirelessly or limitedly transmitted to the intelligent detection system host connection 1-4. As shown in fig. 2, an operation room is arranged at the front end of the left side of the rotary platform, and intelligent detection system hosts 1-4 are arranged in the operation room.
As shown in fig. 3, the mechanized construction platform of embodiment 2 further includes a water tank 5, and the water tank is connected to the concrete delivery pump 3 and the slurry pump 4 through a concrete delivery pump water delivery pipe 5-2 and a slurry pump water delivery pipe 5-3, respectively. The water outlet of the water tank 5 is respectively connected with the concrete delivery pump 3, the mud pump 4 and the telescopic conduit cleaning device 5-1; the ventilation opening of the water tank 5 is connected with a ventilation system 6; one end of a telescopic conduit cleaning device 5-1 of the water tank 5 is sleeved on the telescopic conduit 2, and the other end is communicated with the water tank 5; one end of a concrete conveying pump water conveying pipe 5-2 is connected with the concrete conveying pump 3, and the other end is communicated with the water tank 5; one end of a mud pump water pipe 5-3 is connected with the mud pump 4, and the other end is communicated with the water tank 5.
The water tank 5 is connected with the telescopic guide pipe cleaning device 5-1, the concrete conveying pump water conveying pipe 5-2 and the slurry pump water conveying pipe 5-3 through a four-way valve control switch.
As shown in fig. 4, a common slurry pump 4 is arranged at the rear end of the left side, a slurry suction port 4-1 is arranged at the left end of the slurry pump 4, the slurry suction port 4-1 can be placed in a grouting hole and below the slurry liquid level outside the telescopic guide pipe during construction, and slurry is sucked into a slurry pump pipe 4-3 through the slurry pump 4 and then discharged into a designated slurry pool through a slurry discharge port 4-2. The slurry suction port and the slurry discharge port of the slurry pump are both provided with slurry check valves.
The concrete flow monitoring device is characterized in that a concrete delivery pump 3 is arranged behind the right side of the rotary platform, power is supplied through a power system 7 arranged in front of the right side of the rotary platform to drive the concrete delivery pump 3, a concrete pump pipe 3-1 of the concrete delivery pump 3 is connected with a mast pump pipe 11 on one side of a mast 9 and used for delivering concrete into the telescopic guide pipe, and a concrete flow monitor 3-2 is installed at an outlet of the concrete delivery pump 3.
The existing commonly used concrete flow monitor 3-2 is connected with the intelligent detection system host 1-4 in a wired or wireless way, and transmits the monitoring data to the intelligent detection system host 1-4. The concrete flow monitor can adopt a gold lake Tianxiang liquid flow meter TXLDE;
a water tank 5 is arranged between a mud pump 4 and a concrete delivery pump 3 of the rotary platform; the water tank 5 is arranged on the rotary platform, clear water is stored in the water tank, a common heat insulation layer is arranged on the outer side of the water tank, an existing heating pipe is arranged in the water tank, the heating pipe can be heated by being electrified, the heating pipe is heated by utilizing power supply of the power system 7, and a heating switch is arranged. The bottom of the water tank 5 is provided with a water pump which is connected with a water outlet of the water tank. The water outlet is respectively connected with a telescopic guide pipe cleaning device 5-1, a concrete conveying pump water conveying pipe 5-2 and a slurry pump water conveying pipe 5-3 through a four-way valve. During winter construction, the inside of the water tank 5 is heated to generate hot water, and the hot water is used for cleaning, so that the icing state is avoided.
As shown in fig. 3, a ventilation system 6 provided on the right side of the cab is provided on the revolving platform, and the ventilation system is driven by electric power supplied from a power system 7. An air outlet of an existing commonly used air source 6-1 is arranged as a bidirectional outlet, and is respectively connected with a cold dryer 6-2 and used for outputting cold dry air in summer to cool an intelligent platform; and a radiator 6-3 connected to the power system 7 for collecting heat generated by the radiator 6-3, and if the temperature is insufficient, a heating device 6-4 is arranged on the ventilation pipeline to generate hot wind flow for heating the control room of the rotary platform and air-drying each pipeline to avoid icing during winter construction. The heating device 6-4 is respectively communicated with the telescopic guide pipe cleaning device 5-1, the concrete conveying pump water conveying pipe 5-2 and the slurry pump water conveying pipe 5-3 through a four-way valve, so that the pipelines are prevented from being frozen in the construction process of the engine.
Use when extreme weather the utility model discloses a construction method and construction platform. The platform is provided with a ventilation system, hot air can be blown out in cold weather to quickly air-dry the telescopic conduit and accumulated water in the system, and preheating is completed. In hot weather, the air can be blown out to quickly cool the huge heat generated by other systems on the platform.
As shown in fig. 14, 15 and 16, the telescopic conduit 2 is formed by sleeving a plurality of layers of conduits together, the inner diameter of the lower layer of conduit is larger than or equal to the outer diameter of the upper layer of conduit, the top layer of the telescopic conduit 2 is a sleeve with a closed upper end, and the lower end of the top layer is provided with an annular extending structure which protrudes outwards and is connected with the upper end of the lower layer. The lower end of the bottom layer conduit of the telescopic conduit 2 is provided with a bottom closable valve 2-1, and the upper end is provided with an annular expenditure structure connected with the lower end of the upper layer. The upper end of each layer of the rest intermediate layers is provided with an inward annular expenditure structure, the lower end of each layer of the intermediate layers is provided with an outward annular expenditure structure, the expenditure structure at the lower end of each layer and the inward annular expenditure structure at the next layer form limit, and the separation of the layers is prevented, meanwhile, a sealing ring 2-6 can be arranged between the guide pipes of each layer, and the situation that when concrete is poured, the concrete leaks out from the gap of the sleeve of each layer to influence the pile forming effect is prevented.
The telescopic tube 2 is connected with the mast 9 through a tube lifter 10, and the main ropes 2-4 are connected with the bottom of the bottommost tube to control the telescopic tube to stretch. The mast pump pipe 11 is connected to the topmost casing pipe and concrete is poured from the pump pipe 11 into the casing pipe and up into the hole when the concrete pump is opened. Fig. 16 shows the state when the closable shutter is opened, and the openable shutter 2-1 is opened and closed by the opening and closing wireless controller installed in the control room. The valve 2-1 can be closed and opened by controlling the sucker type electromagnet, and two opposite sucker type electromagnets are arranged at the bottom end of the conduit at the lowest layer. The sucker type electromagnet 2-10 is the prior art, and can adopt sucker type electromagnet XDA of Zhejiang Hao electric Limited company.
As can be seen from fig. 14 and 15, the main rope is divided into two or more branch ropes at the lower end of the telescopic conduit, and the two or more branch ropes are respectively connected with the bottom end of the bottommost conduit, so that the extension and contraction of the telescopic conduit are controlled.
The mechanized construction method for underwater concrete pouring specifically comprises the following steps:
as shown in fig. 5, step one: preparation before perfusion: after the steel reinforcement cage in the hole is placed, leveling a pouring operation field; inputting the information of the bored concrete pile hole into an intelligent detection system host 1-4; the information of the cast-in-place pile hole comprises the ground elevation, hole site coordinates, hole bottom elevation, allowable sediment thickness, designed pile top elevation, pile number, pile diameter, theoretical concrete pouring amount, concrete information, construction time, temperature, humidity, allowable slurry proportion, allowable slurry viscosity and allowable slurry sand content of the cast-in-place pile hole or groove.
As shown in fig. 6, step two: and (3) testing work: the telescopic guide pipe 2 is moved to the position above a pile hole, the center of the telescopic guide pipe 2 is adjusted to the position of a designed hole position coordinate, the mast 9 is adjusted to enable the mast 9 to be vertical to the rotary platform, the intelligent detector 1-1 is placed downwards through the automatic lead reel 1-2, and the depth of the hole and the thickness of sediment at the bottom of the hole are tested; if the thickness of the sediment does not meet the relevant requirements, hole cleaning work is required.
As shown in fig. 7 and 8, step three: sealing test and hole cleaning work: when the thickness of the sediment is higher than the required amount, hole cleaning is carried out; after the thickness of the sediment at the bottom of the hole is qualified, the telescopic guide pipe 2 is adjusted to move downwards to the surface of the sediment at the bottom of the hole through the main rope 2-4, the output pressure of the mud pump 4 is increased, and the tightness test is carried out; the tightness test is that when the bottom of the telescopic conduit 2 falls to the sediment surface at the bottom of the hole, the valve 2-1 which can be closed at the bottom is closed, the exhaust valve at the top of the telescopic conduit 2 is closed, the pressure sensor 2-2 is opened, the output mud pressure of the mud pump 4 is improved, after the pressure of the pressure sensor 2-2 at the top of the telescopic conduit 2 reaches the requirement of the designed tightness detection test, the mud pump 4 is closed, and the data of the pressure sensor is continuously recorded; the pressure sensor 2-2 transmits data back to the intelligent detection system host through wireless transmission, which is the existing transmission technology.
When the pressure value and the attenuation value during the tightness test meet the requirements, ending the tightness detection work; if the tightness side test does not meet the requirements, the telescopic conduit needs to be checked; and repeating the tightness test again after the correction until the requirements are met, and finishing the test.
Then, cleaning the hole; the hole cleaning work comprises the following specific steps: sinking the telescopic conduit 2 to the bottom of the hole, opening the bottom of the telescopic conduit 2 to close the valve 2-1, discharging pressure slurry in the telescopic conduit 2, simultaneously starting the slurry pump 4, continuously pumping the slurry to the bottom of the hole, flushing sediment at the bottom of the hole, and cleaning the hole in a positive circulation slurry mode; and (3) gradually sinking the telescopic guide pipe 2 to completely flush the sediment at the bottom of the hole to the thickness required by the specification while pumping slurry to clean the hole, and lifting the telescopic guide pipe 2 after finishing the sediment cleaning work.
As shown in fig. 9, step four: and (3) secondary test work: lowering the intelligent detector 1-1 into the hole, and measuring the depth of the hole and the height of the sediments again; in addition, in the lifting process of the intelligent detector 1-1, the hole wall is scanned, the specific contour of the hole wall is detected, and then the full depth range scanning of the hole wall is realized; the condition of hole wall collapse or protrusion can be accurately judged through the scanning result, and meanwhile, the concrete pouring demand in the hole can be accurately calculated, and the accurate concrete demand is transmitted to a material supply department. And (4) scanning the profile of the hole wall and simultaneously scanning and testing the specific gravity of the slurry in the depth range of the whole hole again, and performing filling work after the slurry is qualified.
As shown in fig. 11 and 12, step five: underwater concrete pouring: discharging the slurry through a slurry pump 4, slowly releasing the main rope 2-4 while pouring concrete into the telescopic guide pipe 2, and enabling the telescopic guide pipe 2 to descend to the elevation position of the hole bottom under the self-weight action of the concrete in the telescopic guide pipe 2 and the telescopic guide pipe 2; meanwhile, the lower part of the intelligent detector 1-1 is placed above the hole bottom elevation, the concrete in the telescopic guide pipe 2 is used as the underwater concrete pouring primary pouring quantity, the valve 2-1 can be closed by opening the bottom, the concrete conveying pump 3 is started at the same time, the output quantity is increased, and primary pouring bottom sealing is completed; the intelligent detector is lowered to be 2-6m higher than the elevation of the bottom of the telescopic guide pipe to ensure the initial irrigation amount.
Continuing pumping concrete after bottom sealing, gradually raising the liquid level of the slurry in the hole along with the pouring of the concrete, starting a slurry pump 4, and pumping the slurry overflowing from the hole into a slurry pool; the intelligent detector 1-1 is kept horizontal with the concrete liquid level and rises along with the rising of the concrete surface at the bottom of the hole;
when the concrete surface at the bottom of the hole rises to the position of the intelligent detector, the intelligent detector identifies and confirms the concrete liquid level, the intelligent detector is set to be in contact with the concrete and rises immediately, and a state that the intelligent detector and the concrete surface rise synchronously is formed, namely the intelligent detector 1-1 rises along with the rising of the concrete surface at the bottom of the hole. The intelligent detection system host machine is provided with an intelligent detector and a relative fixed height difference of 2-6m between the bottom opening of the telescopic conduit, and when the height difference is smaller than the range, an instruction is sent to the main winch, so that the bottom end of the telescopic conduit is synchronously lifted with the fixed height difference along with the intelligent detector. Thereby realizing the purpose of gradually lifting the telescopic guide pipe along with the underwater concrete pouring.
When the concrete in the hole synchronously rises to a designed pile top ash stop surface with the intelligent detector 1-1 and the telescopic guide pipe 2, closing the concrete delivery pump 3 to finish underwater concrete pouring, and lifting the telescopic guide pipe 2 section by section; and (5) completing underwater concrete pouring.
As shown in fig. 13, after the underwater concrete pouring is completed, equipment needs to be cleaned, and the concrete steps of cleaning are as follows:
leaving the construction site, injecting clear water into the concrete delivery pump 3 through a water delivery pipe 5-2 of the concrete delivery pump by a water tank 5 on the rotary platform, and starting the concrete delivery pump 3 to clean the inner side of the concrete pump pipe 3-1 and the telescopic guide pipe 2; clean water in the water tank 5 is injected into a slurry pump 4 for cleaning through a slurry pump water delivery pipe 5-3; the telescopic guide pipe cleaning device 5-1 is arranged on the mast 9, and clean water is sprayed out of the telescopic guide pipe for cleaning.
The telescopic conduit cleaning device 5-1 can also adopt the existing Changsha Honson industrial high-pressure cleaning machine M3522.
As can be seen from fig. 1, the cleaning device 5-1 for telescopic conduit is a communicated sleeve, the sleeve is sleeved on the telescopic rod, the sleeve is circumferentially provided with a through hole for flowing out clear water to wash the bottom end part of the telescopic conduit, because the bottom end part is mainly contacted with concrete, and the upper end is contacted with slurry, the slurry can not affect the telescopic conduit, and once the concrete at the lower end is solidified, the cleaning is very difficult.
And outputting construction records.
After the cleaning work is finished, the intelligent detection system host in the control room 8 can arrange all processes of the platform work into a standard required format to output paper files, and meanwhile, the paper files are uploaded to a data center for backup. The construction record may include the following: pile number, pile position coordinates, pore-forming time, designed pile top depth, sediment thickness, pore depth, mud proportion, pore wall scanning record, conduit tightness detection record, planned pouring demand, actual pouring quantity, pouring quantity and conduit lifting record, concrete surface lifting record and the like.
And (5) emergency treatment.
In case of a pipe blockage accident in the pouring process, the concrete recognition sensor arranged inside the top end of the telescopic conduit pipe can sense the accident, and an operator takes emergency treatment measures. Firstly, the concrete delivery pump is shut down, the concrete is allowed to fall freely for a moment, and if the concrete in the guide pipe sinks continuously, the concrete delivery pump can be started to continue pouring; if the concrete in the telescopic conduit is still in the telescopic conduit, slowly lifting the main rope, wherein the main rope is in the middle of the concrete in the telescopic conduit, and the lifting of the main rope can be beneficial to dredging the telescopic conduit; if the slow lifting of the main rope still fails to dredge the concrete, the casing lifter 10 on the mast 9 is lifted upwards so that the telescopic conduit is fully lifted to the concrete surface, and the main rope is lifted continuously to dredge the conduit. And then repeating the pouring process again, closing the bottom valve, pouring concrete into the telescopic guide pipe, reinserting the telescopic guide pipe below the surface of the existing concrete, and opening the bottom valve to continue pouring the underwater concrete.
And (5) construction in winter.
In cold weather in winter, the underwater concrete pouring is carried out, and the situations that a concrete pump pipe, a slurry pump pipe, a mast pump pipe 11, a telescopic guide pipe and the like cannot normally run due to icing of residual water are easy to occur. The operator therefore performs a winter mode of operation before filling at a lower temperature. An air source 6-1 is electrically heated to form hot air flow, the hot air flow is respectively blown into a mud pump and a concrete conveying pump water conveying pipe 5-2 before preparation, the mud pump and the concrete conveying pump water conveying pipe are blown out from a telescopic guide pipe cleaning device 5-1 at the bottom of a telescopic guide pipe, residual accumulated water and an ice layer in the pipe are dried through hot air, and the mud pump water conveying pipe 5-3 and the telescopic guide pipe are preheated. When the platform operates, hot air flow blows to the mud pump and the concrete conveying pump, and the pump body is heated to improve the working efficiency in winter. After being washed by clean water in the cleaning process, hot air flow is continuously input into the mud pump and the concrete conveying pump water conveying pipe 5-2, and residual water in the pipeline is dried.
And (5) construction in summer.
The underwater concrete pouring is carried out in high-temperature weather in summer, and the pipe blockage accident caused by high-temperature initial setting of the concrete is easy to occur. So that the platform adopts a summer mode of operation before filling at higher temperatures. And collecting an air source by using a ventilation system 6, treating the air source by using a cold drying machine 6-2 to form cold dry air flow, and blowing the cold dry air flow to a concrete delivery pump and a concrete delivery pump water delivery pipe 5-2 for cooling to ensure normal construction.
Example 3
The intelligent integrated control construction platform is adopted, and unmanned intelligent operation is realized through an intelligent detection system control platform.
The mechanical construction platform for underwater concrete pouring can intelligently detect, identify and switch working modes such as hole depth detection, guide pipe tightness detection, sediment cleaning, hole wall detection scanning, underwater concrete pouring, automatic cleaning, construction record output, emergency treatment, working in winter, working in summer, automatic driving and the like.
The intelligent detection system controls the intelligent detector, the automatic lead reel, the mechanical arm, the main winch, the auxiliary winch, the bottom valve, the exhaust valve, the concrete delivery pump, the slurry pump, the ventilation system 6 and the power system through the intelligent detection system host. The intelligent detector, the pressure sensor, the concrete recognition sensor and the concrete flow detector transmit real-time data to the intelligent detection system host.
A pressure sensor and a concrete recognition sensor are arranged on the telescopic guide pipe, a concrete flow monitor is arranged on a concrete pump pipe, real-time data are collected, and the data are converted into instructions to realize unmanned operation of the intelligent platform.
The intelligent detector is wound on the rolling shaft of the automatic wire reel capable of automatically stretching and swinging, and the detector can detect the hole depth and the mud proportion, find out the concrete depth, scan the hole wall structure and the like in the lifting process in the hole and transmit data to the intelligent detection system host. The intelligent detection system host calculates the concrete pouring demand through hole wall scanning graphics.
When the underwater concrete pouring mode is switched, the main winch can be controlled to lift the telescopic guide pipe according to the concrete liquid level rising position identified by the automatic detection system, and the underwater concrete and the bottom of the telescopic guide pipe can rise synchronously at a fixed interval.
When the platform is switched to an underwater concrete pouring mode, the main winch can be controlled to lift the telescopic guide pipe according to the concrete liquid level rising position identified by the intelligent detection system, and the underwater concrete and the bottom of the telescopic guide pipe can rise synchronously at a fixed interval.
Except for the above description, the specific structure is the same as the construction platform of embodiment 2.
The specific construction method comprises the following steps:
the method comprises the following steps: preparation before perfusion: after the steel reinforcement cage in the hole is placed, leveling a pouring operation field; basic information such as ground elevation, hole site coordinates, hole bottom elevation, designed pile top elevation, mud weight requirement and the like of a cast-in-place pile hole is input into an intelligent detection system host of an intelligent detection system.
Step two: and (3) testing work: and the construction platform is shifted to the side of the pile hole and switched to an automatic detection mode. The platform adjusts the center of the telescopic guide pipe to the designed hole position coordinate by means of a self positioning system, and then the platform vertical mast 9 is automatically leveled. And (4) extending a rolling shaft of the rope to the center of the hole site by a mechanical arm of the intelligent detector, lowering the intelligent detector and recording the length of the lead and the depth of the hole.
And (4) after the intelligent detector falls to the bottom of the hole, comparing the actually measured hole depth with the drilling hole depth, and calculating the thickness of the sediment at the bottom of the hole. If the thickness of the sediment does not meet the relevant requirements, hole cleaning work is required. And (3) providing an intelligent detector, wherein the intelligent detector detects the mud proportion in real time in the rising process, and if the mud proportion does not meet the relevant requirements, the mud needs to be changed.
Step three: sealing test and hole cleaning work: when the thickness of the sediment is higher than the required amount, hole cleaning is carried out; after the thickness of the sediment at the bottom of the hole is qualified, the telescopic guide pipe 2 is adjusted to move downwards to the surface of the sediment at the bottom of the hole through the main rope 2-4, the output pressure of the mud pump 4 is increased, and the tightness test is carried out; then, cleaning the hole;
when the bottom of the telescopic conduit falls to the sediment surface, the exhaust valve at the top of the telescopic conduit is closed, the bottom-closable switch is closed, and the pressure sensor is started. And (3) improving the mud output pressure of the mud pump, closing the mud pump after the pressure of the pressure sensor at the top of the telescopic guide pipe reaches the requirement of the designed tightness detection test, and continuously recording the data of the pressure sensor. And if the pressure value, the attenuation value and other data meet the relevant requirements, ending the tightness detection work, and switching the platform to a hole cleaning mode. If the tightness detection test is not satisfactory, the telescopic guide pipe needs to be checked, and unqualified parts are replaced.
And after the hole cleaning mode is switched, opening a valve at the bottom of the guide pipe, discharging pressure slurry in the guide pipe, simultaneously starting a slurry pump, continuously pumping the slurry to the hole bottom, flushing sediment at the hole bottom, and cleaning the hole in a positive circulation slurry mode. And (3) gradually sinking the guide pipe to completely flush the sediments at the bottom of the hole to the thickness required by the specification while pumping slurry to clean the hole, and lifting the telescopic guide pipe after finishing the sediment cleaning work.
Step four: and (3) secondary test work: lowering the intelligent detector 1-1 into the hole, and measuring the depth of the hole and the height of the sediments again; in addition, in the lifting process of the intelligent detector 1-1, the hole wall is scanned, the specific contour of the hole wall is detected, and then the full depth range scanning of the hole wall is realized;
that is to say, switch over the platform to survey the scanning mode, at downthehole heavy detector, measure the hole depth, after sediment height and hole depth satisfied the requirement, promote intelligent detector. In the lifting process of the intelligent detector, the hole wall is scanned, the specific contour of the hole wall is detected, and then the full-depth range scanning of the hole wall is achieved.
Step five: underwater concrete pouring: and after the test indexes of the tightness detection test of the telescopic guide pipe, the mud specific gravity, the sediment at the bottom of the hole, the hole wall scanning and the like are all qualified, switching the platform to a concrete pouring mode.
And switching a slurry pump pipe of the slurry pump to a slurry discharge port, switching a concrete conveying pump pipe to the mast pump pipe 11, opening a concrete flow monitor of the concrete pump pipe, closing a valve at the bottom of the telescopic guide pipe, and opening an exhaust valve at the top of the telescopic guide pipe. And then starting a concrete delivery pump, pouring concrete into the telescopic guide pipe, slowly releasing the main rope while pouring the concrete into the telescopic guide pipe, and gradually extending the telescopic guide pipe to the designed hole bottom elevation position under the action of the self weight of the concrete and the telescopic guide pipe in the telescopic guide pipe. And putting an intelligent detector, wherein the bottom elevation of the intelligent detector is 2-6m above the bottom elevation of the telescopic guide pipe. And (3) utilizing the concrete in the telescopic guide pipe as the underwater concrete pouring primary pouring quantity, opening the bottom valve, simultaneously opening the concrete delivery pump, increasing the output quantity and finishing primary pouring and bottom sealing.
And (4) continuing to normally pump the concrete after bottom sealing, gradually raising the liquid level of the slurry in the hole along with the pouring of the concrete, starting a slurry pump, and pumping the slurry overflowing from the hole into a slurry pool. When the concrete surface at the bottom of the hole rises to the position of the intelligent detector, the intelligent detector identifies and confirms the concrete liquid level, the intelligent detector is set to be in contact with the concrete and rises immediately, and the intelligent detector and the concrete surface are in a synchronous rising state. The intelligent detection system host sends an instruction to the main winch according to the relative fixed height difference of 2-6m between the intelligent detector and the bottom opening of the telescopic conduit, so that the bottom opening of the telescopic conduit is synchronously lifted with the fixed height difference along with the intelligent detector. Thereby realizing the purpose of gradually lifting the telescopic guide pipe along with the underwater concrete pouring. After the concrete in the hole synchronously rises to a designed pile top ash-stopping surface with the intelligent detector and the telescopic guide pipe 2, closing the concrete conveying pump to finish underwater concrete pouring, and lifting the telescopic guide pipe out; and (5) completing underwater concrete pouring.
And (5) cleaning the equipment.
And after the concrete is poured, the platform is switched to a cleaning mode, clear water is injected into the concrete delivery pump by utilizing the water tank in the rotary platform, and the water delivery pipe 5-2 and the telescopic guide pipe of the concrete delivery pump are started. And similarly, the slurry suction port of the slurry pump is switched to the water tank, and the slurry pump is started to finish cleaning by using clean water. The telescopic guide pipe cleaning device 5-1 is arranged on the mast 9 and sprays clean water to the outer side of the water delivery guide pipe for cleaning.
And outputting construction records.
And after the cleaning work is finished, the platform is switched to an output construction record mode. The intelligent detection system host in the control room 8 can arrange each process of the platform into a format required by the specification to output paper files, and meanwhile, the paper files are uploaded to a data center for backup. The construction record may include the following: pile number, pile position coordinates, pore-forming time, designed pile top depth, sediment thickness, pore depth, mud proportion, pore wall scanning record, conduit tightness detection record, planned pouring demand, actual pouring quantity, pouring quantity and conduit lifting record, concrete surface lifting record and the like.
And (5) emergency treatment.
In case the stifled pipe accident appears in the in-process of pouring, the concrete can upwards gush out along the telescopic pipe top, and the platform can be through setting up the inside concrete identification sensor perception in telescopic pipe top, and the automatic switch is to emergency treatment mode. The winter construction and summer construction were the same as in example 2.

Claims (6)

1. A mechanical construction platform for underwater concrete pouring is provided, wherein a rotary platform is provided with an operation room (8), a ventilation system (6) and a power system (7), and an intelligent detection system host (1-4) is installed in the operation room (8); the method is characterized in that: the rotary platform is connected with a mast (9), a main rope (2-4) on the mast (9) is connected with a telescopic guide pipe (2), a sleeve lifting device (10) is sleeved on the telescopic guide pipe (2), the telescopic guide pipe (2) is respectively communicated with a concrete conveying pump (3) and a mud pump (4) which are arranged on the rotary platform, and an automatic lead reel (1-2) arranged on the side surface of the rotary platform is connected with an intelligent detector (1-1).
2. The mechanized construction platform of underwater concrete placement of claim 1, wherein: a rotatable mast (9) is installed at the front end of the rotary platform, and a main winch (2-5) and an auxiliary winch (10-2) are fixed on one side of the mast (9); the other side of the mast (9) is connected with the casing lifting device (10) through a slideway; one end of the main rope (2-4) is connected with the main winch (2-5), and the other end is connected with the telescopic conduit (2); one end of the auxiliary rope (10-1) is connected with the auxiliary winch (10-2), and the other end is connected with the sleeve lifting device (10); the mast is rotatably connected with the rotary platform through a triangular shaft (9-1) and an auxiliary oil cylinder (9-2).
3. The mechanized construction platform of underwater concrete placement of claim 2, wherein: the telescopic guide pipe (2) is connected with the main rope (2-4), the top end of the telescopic guide pipe (2) is provided with a pressure sensor (2-2) and an exhaust valve (2-3), the side surface of the top end of the telescopic guide pipe (2) is provided with a concrete recognition sensor (2-7), and a connector communicated with the mast pump pipe (11) is arranged below the concrete recognition sensor (2-7); the bottom end of the telescopic conduit (2) is provided with a bottom-closable valve (2-1) which can be opened and closed;
the main rope (2-4) is connected with a pulley arranged on the mast (9), and the auxiliary rope (10-1) is connected with an auxiliary rope pulley arranged on the mast (9).
4. The mechanized construction platform of underwater concrete placement of claim 1, wherein: an automatic wire reel (1-2) is arranged on the side face of the front end of the rotary platform, the automatic wire reel (1-2) is connected with the rotary platform through a mechanical arm (1-3), and a winding rope wound by the automatic wire reel (1-2) is connected with the intelligent detector (1-1).
5. The mechanized construction platform of underwater concrete placement of claim 1, wherein: the mechanized construction platform further comprises a water tank (5), and the water tank is connected with the concrete delivery pump (3) and the slurry pump (4) through a concrete delivery pump water delivery pipe (5-2) and a slurry pump water delivery pipe (5-3).
6. The mechanized construction platform of underwater concrete placement of claim 5, wherein: the water outlet of the water tank (5) is respectively connected with the concrete delivery pump (3), the mud pump (4) and the telescopic conduit cleaning device (5-1); the ventilation opening of the water tank (5) is connected with the ventilation system (6); one end of a telescopic guide pipe cleaning device (5-1) of the water tank (5) is sleeved on the telescopic guide pipe (2), and the other end of the telescopic guide pipe cleaning device (5-1) is communicated with the water tank (5); one end of a concrete conveying pump water conveying pipe (5-2) is connected with the concrete conveying pump (3), and the other end of the concrete conveying pump water conveying pipe (5-2) is communicated with the water tank (5); one end of a slurry pump water pipe (5-3) is connected with the slurry pump (4), and the other end of the slurry pump water pipe (5-3) is communicated with the water tank (5).
CN201921685677.8U 2019-10-10 2019-10-10 Mechanical construction platform for underwater concrete pouring Active CN210946816U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110541419A (en) * 2019-10-10 2019-12-06 沈阳帝铂智能桩工机械技术研发有限公司 mechanical construction method and platform for underwater concrete pouring

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110541419A (en) * 2019-10-10 2019-12-06 沈阳帝铂智能桩工机械技术研发有限公司 mechanical construction method and platform for underwater concrete pouring
CN110541419B (en) * 2019-10-10 2022-12-13 沈阳帝铂智能桩工机械技术研发有限公司 Mechanical construction method and platform for underwater concrete pouring

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Effective date of registration: 20201209

Address after: No.604, no.56-39, Huanghe North Street, Huanggu District, Shenyang City, Liaoning Province

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Patentee before: Shenyang DIPP intelligent piling machinery technology research and Development Co.,Ltd.