CN210946038U - Automatic carpet tufting machine - Google Patents
Automatic carpet tufting machine Download PDFInfo
- Publication number
- CN210946038U CN210946038U CN201921382045.4U CN201921382045U CN210946038U CN 210946038 U CN210946038 U CN 210946038U CN 201921382045 U CN201921382045 U CN 201921382045U CN 210946038 U CN210946038 U CN 210946038U
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- CN
- China
- Prior art keywords
- frame
- tufting
- chain wheel
- tufting machine
- chain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000009732 tufting Methods 0.000 title claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 238000004140 cleaning Methods 0.000 claims description 16
- 238000003466 welding Methods 0.000 claims description 8
- 230000007723 transport mechanism Effects 0.000 claims description 5
- 244000144992 flock Species 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 2
- 210000002268 wool Anatomy 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 244000025254 Cannabis sativa Species 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 210000004209 hair Anatomy 0.000 description 2
- 210000000867 larynx Anatomy 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Images
Landscapes
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The utility model discloses an automatic carpet tufting machine, including supporting mechanism, tufting mechanism, supporting mechanism mainly comprises pad foot, frame, working plate, still includes the clearance unit, the supporting mechanism top is provided with tufting mechanism, tufting mechanism the place ahead is provided with the clearance unit. The utility model discloses setting up of clearance unit novel structure is of value to reducing dropping of flock, and has strengthened the clearance effect, makes staff's operational environment cleaner and increased work efficiency.
Description
Technical Field
The utility model relates to the technical field of textile machinery, especially, relate to an automatic carpet tufting machine.
Background
The carpet is a ground laying object which is formed by weaving, tufting or weaving natural fibers or chemical synthetic fiber raw materials such as cotton, hemp, wool, silk, grass yarn and the like through manual or mechanical processes.
Tufted carpets are machine-made carpets that are mechanically tufted with a set of needles on a backing fabric of chemical fiber fabric to form a loop or cut pile face, and tufting machines are one of the pharmaceutical equipment for making tufted carpets.
At present, chinese patent publication No. CN202401262U discloses an improved tufting machine, in which a base cloth feeding device is arranged below a machine table body; the pile yarn feeding device comprises a pile yarn bobbin, a yarn conveying tube and a yarn guiding device, the yarn guiding device is connected with the machine table body, the yarn conveying tube is connected between the pile yarn bobbin and the yarn guiding device, the yarn guiding device comprises a pile yarn roller and a yarn guiding tension device, and the pile yarn roller and the yarn guiding tension device are arranged on a pile yarn moving path along the pile yarn moving direction; a wool tension device is arranged on the wool movement path between the yarn roller and the yarn guide tension device.
Although the improved tufting machine can enable the yarn conveying speed to be the same as the linear speed of the yarn guiding roller and help the yarn to be output smoothly, a lot of flocks can be generated due to friction between the yarn and the machine frame during operation, and the flocks are remained on the machine frame to greatly influence the working efficiency and the product quality of operators.
Chinese patent publication No. CN206052345U discloses a carpet tufting machine, the device is equipped with the cleaning unit in the frame, the cleaning unit is including seting up the chip removal hole on frame surface, locate the collection mechanism of frame bottom and the intercommunication pipeline of intercommunication chip removal hole and collection mechanism, the intercommunication pipeline is the smooth plastic conduit in surface, can make frame surface cleaner, build better operational environment for operating personnel, but chip removal hole and collection annular are the open type, the chip removal hole can not be fallen the bits of hair that drop in the collection annular completely and clear up, need the manual work to stir the clearance, influence machining efficiency.
Disclosure of Invention
The present invention is directed to an automatic carpet tufting machine for solving the above problems.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
the utility model provides an automatic carpet tufting machine, includes supporting mechanism, tufting mechanism, supporting mechanism mainly comprises pad foot, frame, working plate, still includes the cleaning unit, the supporting mechanism top is provided with tufting mechanism, tufting mechanism the place ahead is provided with the cleaning unit.
Preferably, the welding of pad foot top has the frame, the welding of frame top has the working plate, it is provided with 4 to fill up the foot.
Preferably, tufting mechanism includes organism, tufting needle, guide piece, backup pad, the backup pad passes through bolted connection the working plate top, the welding of backup pad top has the organism, there is the guide piece below organism one side through the screw connection, the guide piece below is provided with the tufting needle.
Preferably, the cleaning unit comprises a transport mechanism and a collection mechanism.
Preferably, the conveying mechanism comprises a motor, a first chain wheel, a second chain wheel, a first chain, a second chain, a first conveying belt, a second conveying belt, a fixing block, a fixing plate, a baffle and a locking screw, the motor is in keyed connection with the first chain wheel and the second chain wheel, the first chain wheel is arranged in front of the second chain wheel, the first chain wheel is connected with the first conveying belt through the first chain, the second chain wheel is connected with the second conveying belt through the second chain, the first conveying belt is in bearing connection with the second conveying belt at the rear of the fixing plate, the fixing plate is welded between the fixing blocks, a sliding groove is formed in the front of the fixing plate, the baffle is arranged in front of the fixing plate, and the locking screw penetrates through the baffle and is in threaded connection with the baffle.
Preferably, the collection mechanism includes collecting box, filter screen, air exhauster, return bend, wide-mouth head, the wide-mouth head is connected through the screw fixed block below the transport mechanism, the wide-mouth head below is connected with through the larynx hoop the return bend, return bend one end is connected with through the larynx hoop the collecting box, the collecting box top is connected through the screw the filter screen, the filter screen top is provided with the air exhauster, the air exhauster with the collecting box passes through the screw connection.
Preferably, the cleaning unit includes roller, connecting axle, bearing frame, collection frame, the bearing frame welding is in working plate the place ahead, the bearing is connected with between the bearing frame the connecting axle, the connecting axle has through the screw connection the roller, the roller below is provided with collect the frame, it passes through the screw connection to collect the frame the bearing frame below.
Has the advantages that: the setting of clearance unit novel structure is of value to the falling that reduces the flock, and has strengthened the clearance effect, makes staff's operational environment cleaner.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of a first embodiment of an automatic carpet tufting machine according to the present invention;
FIG. 2 is a front view of a first embodiment of an automatic carpet tufting machine in accordance with the present invention;
FIG. 3 is a sectional view A-A of a first embodiment of an automatic carpet tufting machine according to the present invention;
FIG. 4 is a B-B cross-sectional view of a first embodiment of an automatic carpet tufting machine according to the present invention;
FIG. 5 is a schematic structural view of a second embodiment of an automatic carpet tufting machine in accordance with the present invention;
fig. 6 is a front view of a second embodiment of an automatic carpet tufting machine in accordance with the present invention.
The reference numerals are explained below:
1. a support mechanism; 2. a tufting mechanism; 3. a transport mechanism; 4. a collection mechanism; 5. a cleaning unit; 101. a foot pad; 102. a frame; 103. a working plate; 201. a body; 202. tufting; 203. a guide; 204. a support plate 301, a motor; 302. a first sprocket; 303. a second sprocket; 304. a first chain; 305. a second chain; 306. a first conveyor belt; 307. a second conveyor belt; 308. a fixed block; 309. a fixing plate; 310. a baffle plate; 311. locking the screw; 401. a collection box; 402. a filter screen; 403. an exhaust fan; 404. bending the pipe; 405. a head of a mouth is widened; 501. a roll shaft; 502. a connecting shaft; 503. a bearing seat; 504. and (5) collecting the frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Example 1
As shown in fig. 1, 2, 3 and 4, an automatic carpet tufting machine is an automatic carpet tufting machine, which comprises a supporting mechanism 1 and a tufting mechanism 2, wherein the supporting mechanism 1 mainly comprises a pad 101, a frame 102 and a working plate 103, and further comprises a cleaning unit 5, the tufting mechanism 2 is arranged above the supporting mechanism 1, and the cleaning unit is arranged in front of the tufting mechanism 2.
A rack 102 is welded above the foot pad 101, the foot pad 101 increases the stability of the device, the rack 102 is used for supporting the whole device, a working plate 103 is welded above the rack 102, the working plate 103 fixes a tufting mechanism 2 and a cleaning mechanism, the foot pad 101 is provided with 4, the tufting mechanism 2 comprises a machine body 201, tufting needles 202, a guide part 203 and a supporting plate 204, the supporting plate 204 is connected above the working plate 103 through bolts, the working plate 103 is used for fixing the machine body 201, the machine body 201 is welded above the supporting plate 204 and is used for installing the tufting needles 202 and fixing the guide part 203, the guide part 203 is connected below one side of the machine body 201 through screws, the guide part 203 is used for guiding knitting wool, the tufting needles 202 are arranged below the guide part 203, the carpet is tufted through the tufting needles 202, the cleaning unit 5 comprises a transportation mechanism 3 and a collection mechanism 4, the transportation mechanism 3 comprises, A first chain 304, a second chain 305, a first conveyor belt 306, a second conveyor belt 307, a fixing block 308, a fixing plate 309, a baffle 310 and a locking screw 311, wherein the motor 301 is connected with a first chain wheel 302 and a second chain wheel 303 in a key way, the motor 301 provides power, the first chain wheel 302 is arranged in front of the second chain wheel 303, the first chain wheel 302 and the second chain wheel 303 are used for transmitting power, the first chain wheel 302 is connected with the first conveyor belt 306 through the first chain 304, the first conveyor belt 306 is used for conveying flock, the second chain wheel 303 is connected with the second conveyor belt 307 through the second chain 305, the second conveyor belt 307 is used for supporting a carpet and facilitating the conveying of flock, the first conveyor belt 306 and the second conveyor belt 307 are connected behind the fixing plate 309 in a bearing way, the fixing plate 309 is used for fixing the first conveyor belt 306 and the second conveyor belt 307, the fixing plate 309 is welded between the fixing blocks 308, the fixing block 308, baffle 310 sets up in fixed plate 309 the place ahead, baffle 310 prevents local skew, locking screw 311 passes baffle 310 and passes through threaded connection with baffle 310, locking screw 311 is used for fixed baffle 310, collection mechanism 4 includes collecting box 401, filter screen 402, air exhauster 403, return bend 404, wide-mouth head 405 passes through screwed connection in the fixed block 308 below of transport mechanism 3, wide-mouth head 405 is of value to collect the flock, wide-mouth head 405 below is connected with return bend 404 through the hose clamp, return bend 404 transmits the flock, return bend 404 one end is connected with collecting box 401 through the hose clamp, collecting box 401 deposits the flock, there is filter screen 402 collection box 401 top through screwed connection, filter screen 402 prevents the flock from flying out, filter screen 402 top is provided with air exhauster 403, air exhauster 403 provides the air current for return bend 404, air exhauster 403 passes through screwed connection with collecting box 401.
In the structure, the baffle 310 is firstly moved to a proper position and then fixed by the locking screw 311, the motor 301 drives the first chain wheel 302 and the second chain wheel 303 to rotate, the first conveyor belt 306 and the second conveyor belt 307 are further driven to rotate, the first conveyor belt 306 and the second conveyor belt 307 collect the flock at the wide-mouth head 405, and the suction fan 403 pumps the flock to the collection box 401 through the elbow pipe 404 and the wide-mouth head 405.
Example 2
As shown in fig. 5 and 6, embodiment 2 differs from embodiment 1 in that: cleaning unit 5 includes roller 501, connecting axle 502, bearing frame 503, collect frame 504, bearing frame 503 welds in the place ahead of working plate 103, roller 501 supports the carpet, reduce the tufting on the carpet and drop the flock, the bearing is connected with connecting axle 502 between the bearing frame 503, connecting axle 502 supports roller 501, connecting axle 502 screwed connection has roller 501, roller 501 below is provided with collects frame 504, collect frame 504 because collect and store the flock, collect frame 504 screwed connection in bearing frame 503 below, bearing frame 503 is used for fixed connection axle 502 and collects frame 504.
During operation, the carpet after tufting removes the in-process and drives roller 501 and rotate, has realized reducing the function that the tufting on the carpet falls the hair, and the flock that drops falls into through the clearance between the roller 501 and collects collection frame 504, has realized the cleanness of working plate 103.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides an automatic carpet tufting machine, includes supporting mechanism (1), tufting mechanism (2), supporting mechanism (1) mainly comprises pad foot (101), frame (102), working plate (103), its characterized in that: the tufting machine is characterized by further comprising a cleaning unit (5), wherein the tufting mechanism (2) is arranged above the supporting mechanism (1), and the cleaning unit (5) is arranged in front of the tufting mechanism (2).
2. An automatic carpet tufting machine according to claim 1 and wherein: the welding of foot pad (101) top has frame (102), welding of frame (102) top has work board (103), foot pad (101) are provided with 4.
3. An automatic carpet tufting machine according to claim 1 and wherein: tufting mechanism (2) include organism (201), cluster needle (202), guide (203), backup pad (204) pass through bolted connection in working plate (103) top, the welding of backup pad (204) top has organism (201), there is guide (203) organism (201) one side below through the screw connection, guide (203) below is provided with cluster needle (202).
4. An automatic carpet tufting machine according to claim 1 and wherein: the cleaning unit (5) comprises a conveying mechanism (3) and a collecting mechanism (4).
5. An automatic carpet tufting machine according to claim 4 and wherein: the conveying mechanism (3) comprises a motor (301), a first chain wheel (302), a second chain wheel (303), a first chain (304), a second chain (305), a first conveying belt (306), a second conveying belt (307), a fixing block (308), a fixing plate (309), a baffle plate (310) and a locking screw (311), wherein the motor (301) is connected with the first chain wheel (302) and the second chain wheel (303) in a key mode, the first chain wheel (302) is arranged behind the second chain wheel (303), the first chain wheel (302) is connected with the first conveying belt (306) through the first chain (304), the second chain wheel (303) is connected with the second conveying belt (307) through the second chain (305), the first conveying belt (306) and the second conveying belt (307) are in bearing connection behind the fixing plate (309), and the fixing plate (309) is welded between the fixing blocks (308), a sliding groove is formed in the front of the fixing plate (309), the baffle plate (310) is arranged in front of the fixing plate (309), and the locking screw (311) penetrates through the baffle plate (310) and is in threaded connection with the baffle plate (310).
6. An automatic carpet tufting machine according to claim 4 and wherein: collecting mechanism (4) includes collecting box (401), filter screen (402), air exhauster (403), return bend (404), wide-mouth head (405) is connected through the screw fixed block (308) below of transport mechanism (3), wide-mouth head (405) below is connected with through the hose clamp return bend (404), return bend (404) one end is connected with through the hose clamp collecting box (401), there is filter screen (402) top through the screw connection collecting box (401) top is provided with air exhauster (403), air exhauster (403) with collecting box (401) pass through the screw connection.
7. An automatic carpet tufting machine according to claim 1 and wherein: cleaning unit (5) include roller (501), connecting axle (502), bearing frame (503), collect frame (504), welding of bearing frame (503) is in working plate (103) the place ahead, bearing connection has between bearing frame (503) connecting axle (502), connecting axle (502) have through the screw roller (501), roller (501) below is provided with collect frame (504), it connects through the screw to collect frame (504) bearing frame (503) below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921382045.4U CN210946038U (en) | 2019-08-23 | 2019-08-23 | Automatic carpet tufting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921382045.4U CN210946038U (en) | 2019-08-23 | 2019-08-23 | Automatic carpet tufting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210946038U true CN210946038U (en) | 2020-07-07 |
Family
ID=71390318
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921382045.4U Expired - Fee Related CN210946038U (en) | 2019-08-23 | 2019-08-23 | Automatic carpet tufting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210946038U (en) |
-
2019
- 2019-08-23 CN CN201921382045.4U patent/CN210946038U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200707 |