CN210943594U - High-efficient sofa production line - Google Patents
High-efficient sofa production line Download PDFInfo
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- CN210943594U CN210943594U CN201921566495.9U CN201921566495U CN210943594U CN 210943594 U CN210943594 U CN 210943594U CN 201921566495 U CN201921566495 U CN 201921566495U CN 210943594 U CN210943594 U CN 210943594U
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- frame
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Abstract
The utility model relates to a high-efficient sofa production line, it includes the frame, and the frame includes carpenter's equipment district, spring installation district in proper order and fills the district, and carpenter's equipment district is provided with second transmission platform including the first transmission platform and the first mounting platform that set up side by side, spring installation district, fills the district and is provided with the second mounting platform. In the in-process of carrying out sofa processing, need carry out the sofa and carry out the equipment of processing like raw and other materials such as plank on first mounting platform, and promote the sofa frame after the equipment on first transmission platform, and transport to carry out the installation of shrouding and spring on the second transmission platform through first transmission platform, then rethread second transmission platform will install the sofa frame of spring additional and transport to the second mounting platform on carry out the packing of foam and the binding of the outer cloth art of sofa frame, thereby realize the assembly line processing to the sofa, the utility model discloses have the effect that improves work efficiency, use manpower sparingly.
Description
Technical Field
The utility model relates to a sofa production technical field especially relates to a high-efficient sofa production line.
Background
Currently, any piece of furniture is made by joining parts to components. The process of joining parts into parts or parts into articles using certain tools or machinery, in accordance with design and related specifications, is called assembly.
In the existing sofa assembly, the sofa assembly is mainly carried out by pure manual assembly, one or more workers usually carry out the assembly process at the same station, the assembly mode has low efficiency and high labor cost, a skilled worker is difficult to cultivate, and the production quality is difficult to monitor.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a sofa production line has the advantage that improves work efficiency, uses manpower sparingly.
The above object of the present invention can be achieved by the following technical solutions:
the utility model provides a high-efficient sofa production line, includes the frame, the frame includes carpenter's equipment district, spring installation district in proper order and fills the district, carpenter's equipment district is including the first transmission platform and the first mounting platform that set up side by side, the spring installation district is provided with second transmission platform, it is provided with second mounting platform to fill the district.
Implement above-mentioned technical scheme, in the in-process of carrying out sofa processing, need carry out the shaping equipment with the sofa raw and other materials such as plank and process the equipment on first mounting platform, and promote the sofa frame after will assembling on first transmission platform, and transport to the installation that carries out shrouding and spring on the second transmission platform through first transmission platform, then rethread second transmission platform will install the sofa frame of spring additional and transport to the second mount table on carry out the packing of foam and the binding of the outer cloth art of sofa frame, thereby realize the assembly line processing to the sofa, the work efficiency of sofa processing is improved, the manpower has been saved.
The utility model discloses further set up to, first transmission platform along its length direction with second transmission platform all rotates side by side along its length direction and is connected with a plurality of conveying rollers.
Implement above-mentioned technical scheme, all rotate through on first transmission platform and second transmission platform and be connected with the conveying roller for when the sofa frame promoted respectively to first transmission platform and second transmission platform on, under the rotation effect of conveying roller, the sofa frame of being convenient for transports and goes to process in the next process.
The utility model discloses further set up to, the discharge end of first transmission platform is provided with the oblique section of first unloading.
According to the technical scheme, the first blanking inclined section is arranged, so that the sofa frame on the first transmission platform can be conveniently transported to the trolley from the higher first transmission platform through the first blanking inclined section, and then transported to the spring mounting area through the trolley.
The utility model discloses further set up to, first mounting platform one side is provided with raw and other materials piling bin.
Implement above-mentioned technical scheme, through being provided with raw and other materials piling bin, place the raw and other materials that sofa frame equipment needs on raw and other materials piling bin, the raw and other materials of taking when being convenient for operating personnel assembles sofa frame on first mounting platform.
The utility model discloses further set up to, first part storage tank has been seted up on the first mounting platform.
Implement above-mentioned technical scheme, through having seted up first part storage tank, place the part that is used for assembling the sofa frame in first part storage tank, the part of taking when being convenient for operating personnel assembles the sofa frame on first mounting platform.
The utility model discloses further set up to, the both ends of second transmission platform have set gradually the oblique section of material loading and the oblique section of second unloading along its direction of transportation, the conveying roller of the oblique section of material loading passes through sprocket rotation system transmission, sprocket transmission system includes chain, sprocket and motor.
Implement above-mentioned technical scheme, be provided with the oblique section of material loading at the feed end of second transmission platform, be provided with on the oblique section of material loading simultaneously and be used for driving conveying roller pivoted sprocket rotational system, sprocket fixed connection is in the both ends of defeated material roller respectively, when carrying out the material loading through the oblique section of material loading, starter motor, motor drive sprocket rotate. The chain wheel drives the conveying roller to rotate through the chain, so that the sofa frame on the feeding inclined section can be conveniently conveyed; the second discharging inclined section is arranged at the discharging end of the second conveying platform, so that the sofa frame on the second conveying platform can be conveniently conveyed to the trolley from the higher second conveying platform through the second discharging inclined section and then conveyed to the filling area through the trolley.
The utility model discloses further set up to, be provided with the braking platform on the second transmission platform.
Implement above-mentioned technical scheme, through being provided with the braking platform for the sofa frame transports to the braking platform under the pivoted effect of conveying roller along the length direction of second transmission platform on, does not set up the conveying roller on the braking platform, and then when making sofa frame install the spring additional on the braking platform, the difficult emergence of sofa frame slides, and the operating personnel of being convenient for processes.
The utility model discloses further set up to, the second part storage tank has been seted up on the braking platform.
Implement above-mentioned technical scheme, through being provided with second part storage tank, place the part that is used for sofa frame to install the spring additional in second part storage tank, the part of taking when being convenient for operating personnel installs the spring additional to sofa frame on second mounting platform.
The utility model discloses further set up as, the frame is provided with a plurality of air nail guns above it along its length direction.
Implement above-mentioned technical scheme, through being provided with air nail rifle, the operating personnel of being convenient for takes at any time when needing to use air nail rifle.
To sum up, the utility model discloses following beneficial effect has:
firstly, in the process of sofa processing, raw materials such as boards and the like required to be molded and assembled on the sofa are processed and assembled on a first installation platform, the assembled sofa frame is pushed onto a first transmission platform and is transported to a second transmission platform through the first transmission platform to be subjected to sealing plate and spring installation, and then the sofa frame with the springs additionally arranged is transported to the second installation platform through the second transmission platform to be subjected to foam filling and nailing of the sofa frame outer fabric, so that the sofa assembly line construction is realized, the sofa processing work efficiency is improved, and the manpower is saved;
and secondly, a feeding oblique section is arranged at the feeding end of the second conveying platform, meanwhile, a chain wheel rotating system used for driving the conveying roller to rotate is arranged on the feeding oblique section, chain wheels are fixedly connected to the two ends of the conveying roller respectively, and when feeding is carried out through the feeding oblique section, the motor is started and drives the chain wheel to rotate. The chain wheel drives the conveying roller to rotate through the chain, so that the sofa frame on the feeding inclined section can be conveniently conveyed; the second discharging inclined section is arranged at the discharging end of the second conveying platform, so that the sofa frame on the second conveying platform can be conveniently conveyed to the trolley from the higher second conveying platform through the second discharging inclined section and then conveyed to the filling area through the trolley.
Drawings
FIG. 1 is a schematic view of the overall structure of a high-efficiency production line according to an embodiment of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is a schematic view of the overall structure of the carpenter assembly area according to the embodiment of the present invention;
FIG. 4 is a schematic view of the overall structure of a spring mounting area according to an embodiment of the present invention;
fig. 5 is an enlarged view of a portion B in fig. 4.
Reference numerals: 1. a frame; 101. a woodworking assembly area; 1011. a first transport platform; 1012. a first mounting platform; 102. a spring mounting area; 103. a filling area; 2. a second transport platform; 3. a second mounting platform; 4. a conveying roller; 5. a first blanking inclined section; 6. a raw material piling bin; 7. a first part accommodating groove; 8. a feeding inclined section; 9. a second blanking inclined section; 10. a sprocket rotation system; 1001. a chain; 1002. a sprocket; 1003. a motor; 11. braking the platform; 12. a second part accommodating groove; 13. air nail gun.
Detailed Description
The technical solution of the embodiment of the present invention will be described below with reference to the accompanying drawings.
Examples
With reference to fig. 1 and 2, a high-efficiency sofa production line comprises a rack 1, wherein the rack 1 sequentially comprises a carpenter assembly area 101, a spring installation area 102 and a filling area 103. Gaps are reserved between the woodworking assembly area 101, the spring mounting area 102 and the filling area 103, so that the condition that the production line is too long to cause inconvenience for personnel to pass through is avoided, and objects are transported between the woodworking assembly area 101, the spring mounting area 102 and the filling area 103 through a transport trolley. The frame 1 is provided with a plurality of air nail guns 13 above the frame along the length direction of the frame, so that operators can conveniently carry out nail installing operation in each operation area.
As shown in fig. 3, the carpenter's assembly area 101 includes a first transmission platform 1011 and a first installation platform 1012 arranged side by side, the first transmission platform 1011 is connected with a plurality of conveying rollers 4 in a side by side rotating manner along the length direction, so that the assembled sofa frame can be transported conveniently. The discharge end of first transmission platform 1011 is provided with first material discharge oblique section 5 for reduce the height of first transmission platform 1011, be convenient for shift the sofa frame on the first transmission platform 1011 to the travelling bogie on. A raw material stacking rack 6 for stacking raw materials such as wood blocks and wood boards is arranged on one side of the first mounting platform 1012, and a first part accommodating groove 7 for accommodating sofa frame assembly parts is formed in the first mounting platform 1012.
With reference to fig. 4 and 5, the second conveying platform 2 is connected with a plurality of conveying rollers 4 in parallel and rotates along the length direction thereof, and the two ends of the second conveying platform 2 are sequentially provided with a feeding oblique section 8 and a second discharging oblique section 9 along the conveying direction thereof. Conveying rollers 4 of the feeding oblique section 8 are driven by a chain wheel driving system 10, the chain wheel driving system 10 comprises a chain 1001, a chain wheel 1002 and a motor 1003, the chain wheel 1002 is fixedly connected to two ends of the conveying rollers respectively, a driving end of the motor 1003 is connected with the chain wheel 1002, and the chain 1001 connects all the conveying rollers 4 on the feeding oblique section 8.
As shown in fig. 4, the second conveying platform 2 is provided with a braking platform 11, and after the sofa frame is transported to the braking platform 11, the sofa frame is not easy to move, so that an operator can conveniently install a spring on the sofa frame. The braking platform 11 is provided with a second part accommodating groove 12 for accommodating parts required when the spring is additionally arranged on the sofa frame.
The specific working process is as follows: in the process of processing the sofa, an operator stacks battens, boards and the like required by the sofa frame on the raw material stacking rack 6, places parts required by the woodworking assembly area 101 in the first part accommodating groove 7 and places parts required by the spring mounting area 102 in the second part accommodating groove 12.
The operator first assembles the stock material on the first mounting platform 1012 to form the sofa frame. In the process, the operator can assemble the sofa frame by the air nail gun 13 and the parts required for assembly. After the sofa frame is installed on the first installation platform 1012, an operator pushes the sofa frame to the first transmission platform 1011 of the child, transports the sofa frame through the conveying rollers 4 on the first transmission platform 1011, transports the sofa frame to the transport trolley through the first blanking inclined section 5, and transports the sofa frame to the feeding end of the second transmission platform 2 through the transport trolley.
The motor 1003 is started, and the motor 1003 drives the chain wheel 1002 to rotate. The sprocket 1002 drives the conveyance roller 4 to rotate via a chain 1001. And then transporting the sofa frame on the transport trolley to the oblique feeding section 8, driving the sofa frame to be transported to the braking platform 11 by the conveying roller 4 rotated by the oblique feeding section 8, and pushing the sofa frame to the braking platform 11 by an operator. Then, the operator adds the spring to the sofa frame on the braking platform 11, and after the processing is completed, the operator pushes the sofa frame from the braking platform 11 to the second blanking inclined section 9, and transports the sofa frame to the transport trolley through the second blanking inclined section 9, and transports the sofa frame to the filling area 103 through the transport trolley.
The operator completes the foam filling in the sofa frame in the filling area 103, and simultaneously completes the cloth art sheathing outside the sofa frame through the air nail gun 13, thereby completing the sofa processing.
The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (9)
1. The utility model provides a high-efficient sofa production line, its characterized in that, includes frame (1), frame (1) includes carpenter's equipment district (101), spring mounting district (102) and fills district (103) in proper order, carpenter's equipment district (101) are including first transmission platform (1011) and first mounting platform (1012) that set up side by side, spring mounting district (102) are provided with second transmission platform (2), it is provided with second mounting platform (3) to fill district (103).
2. The high-efficiency sofa production line according to claim 1, characterized in that the first transfer platform (1011) and the second transfer platform (2) are connected with a plurality of conveying rollers (4) in parallel and in a rotating way along the length direction.
3. The high-efficiency sofa production line according to claim 1, characterized in that the first transfer platform (1011) is provided with a first discharging chute (5) at its discharging end.
4. The high-efficiency sofa production line according to claim 1, characterized in that the first installation platform (1012) is provided with a raw material piling rack (6) on one side.
5. The high-efficiency sofa production line according to claim 1, wherein the first mounting platform (1012) is provided with a first component receiving groove (7).
6. The high-efficiency sofa production line according to claim 1, characterized in that the two ends of the second conveying platform (2) are provided with a feeding oblique section (8) and a second discharging oblique section (9) in sequence along the conveying direction, the conveying rollers (4) of the feeding oblique section (8) are driven by a chain wheel rotating system (10), and the chain wheel rotating system (10) comprises a chain (1001), a chain wheel (1002) and a motor (1003).
7. A high efficiency sofa production line according to claim 1, characterised in that the second transfer platform (2) is provided with a braking platform (11).
8. The high-efficiency sofa production line according to claim 7, wherein the braking platform (11) is provided with a second part accommodating groove (12).
9. A high efficiency sofa production line according to claim 1, characterized in that the machine frame (1) is provided with several air nailers (13) along its length above it.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921566495.9U CN210943594U (en) | 2019-09-19 | 2019-09-19 | High-efficient sofa production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921566495.9U CN210943594U (en) | 2019-09-19 | 2019-09-19 | High-efficient sofa production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210943594U true CN210943594U (en) | 2020-07-07 |
Family
ID=71371949
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921566495.9U Expired - Fee Related CN210943594U (en) | 2019-09-19 | 2019-09-19 | High-efficient sofa production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210943594U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112450637A (en) * | 2020-11-06 | 2021-03-09 | 安徽情暖家具有限公司 | High elasticity sofa production facility |
| CN112518295A (en) * | 2020-11-06 | 2021-03-19 | 安徽情暖家具有限公司 | Automatic production system for sofa seat frame |
-
2019
- 2019-09-19 CN CN201921566495.9U patent/CN210943594U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112450637A (en) * | 2020-11-06 | 2021-03-09 | 安徽情暖家具有限公司 | High elasticity sofa production facility |
| CN112518295A (en) * | 2020-11-06 | 2021-03-19 | 安徽情暖家具有限公司 | Automatic production system for sofa seat frame |
| CN112450637B (en) * | 2020-11-06 | 2022-04-29 | 安徽情暖家具有限公司 | High elasticity sofa production facility |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200707 Termination date: 20210919 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |