CN210939841U - Scalable built-in T roof beam automatic spray curing means - Google Patents

Scalable built-in T roof beam automatic spray curing means Download PDF

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Publication number
CN210939841U
CN210939841U CN201921667135.8U CN201921667135U CN210939841U CN 210939841 U CN210939841 U CN 210939841U CN 201921667135 U CN201921667135 U CN 201921667135U CN 210939841 U CN210939841 U CN 210939841U
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pipe
water pipe
maintenance
water
top plate
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CN201921667135.8U
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何晋
李方成
岑俊鹏
孔令伟
熊勇
王玉峰
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Second Engineering Co Ltd of China Railway 17th Bureau Group Co Ltd
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Second Engineering Co Ltd of China Railway 17th Bureau Group Co Ltd
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Abstract

The utility model provides a scalable built-in T roof beam automatic spray curing means, including maintenance pond, suction pump, main water pipe, T roof beam platform pre-buried water pipe, spraying structure, roof maintenance water pipe and roof sprinkler, wherein, the water inlet of suction pump connects the maintenance pond, and the delivery port of suction pump is connected the water inlet of main water pipe, and the delivery port of main water pipe divide into two tunnel, connects the water inlet of the T roof beam platform pre-buried water pipe of pre-buried in the pedestal of prefabricated T roof beam all the way; the other path is connected with a water inlet of a top plate maintenance water pipe arranged on the surface of the top plate of the prefabricated T-shaped beam; two rows of spraying devices which are symmetrically arranged by taking the web plate as the center are arranged on the embedded water pipe of the T-beam platform seat; the structure solves the defects of surface cracks, through cracks and the like of the prefabricated T-beam caused by improper maintenance in the existing manual watering maintenance; simultaneously, through with web maintenance water pipe pre-buried in prefabricated pedestal, avoided the random arrangement of maintenance water pipe, practice thrift the space.

Description

Scalable built-in T roof beam automatic spray curing means
Technical Field
The utility model relates to a scalable built-in T roof beam automatic spray curing means.
Background
Along with the vigorous construction of national highways, the prefabricated T-shaped beams are more and more produced, the maintenance quality of beam body concrete has great influence on the overall quality of the T-shaped beams, the traditional manual watering mode is time-consuming and labor-consuming, the maintenance quality has great relation with the quality of maintenance personnel, the quality consciousness and the working attitude of operators influence the hidden danger of missed maintenance often, surface cracks, through cracks and the like may occur when the maintenance is not serious, and the service life of the prefabricated T-shaped beams is seriously influenced.
Disclosure of Invention
An object of the utility model is to provide a scalable built-in T roof beam automatic spray curing means has solved the improper prefabricated T roof beam maintenance that causes prefabricated T roof beam appearance surface crack, has link up the crackle.
In order to achieve the above purpose, the utility model discloses a technical scheme is:
the utility model provides a scalable built-in T roof beam automatic spray curing means, including maintenance pond, suction pump, main water pipe, T roof beam platform pre-buried water pipe, spraying structure, roof maintenance water pipe and roof sprinkler, wherein, the water inlet of suction pump connects the maintenance pond, and the delivery port of suction pump is connected the water inlet of main water pipe, and the delivery port of main water pipe divide into two tunnel, connects the water inlet of the T roof beam platform pre-buried water pipe of pre-buried in the pedestal of prefabricated T roof beam all the way; the other path is connected with a water inlet of a top plate maintenance water pipe arranged on the surface of the top plate of the prefabricated T-shaped beam; two rows of spraying devices which are symmetrically arranged by taking a web plate as a center are arranged on the embedded water pipe of the T-shaped beam platform seat, and each row of spraying devices comprises a plurality of spraying structures which are arranged at intervals; a plurality of sprayers are arranged at intervals on the top plate maintenance water pipe; and the main water pipe is provided with a control device for controlling the automatic maintenance of the prefabricated T-shaped beam top plate and the web plate.
Preferably, a three-way pipe is arranged at a water outlet of the main water pipe and is respectively connected with the T-beam platform seat embedded water pipe and the top plate maintenance water pipe through the three-way pipe.
Preferably, the spraying structure comprises a connecting pipe and a rotary nozzle, and the rotary nozzle is connected with the pre-buried water pipe of the T-shaped beam platform seat through the connecting pipe; the rotary spray head is connected with the connecting pipe through the telescopic pipe.
Preferably, the telescopic pipe comprises an outer pipe and an inner pipe, the outer pipe is connected with the connecting pipe, and the inner pipe is arranged in the outer pipe and is connected with the outer pipe in a sliding manner; the inner tube is sleeved with a spring, one end of the spring is fixed at the end part of the inner tube, which is arranged at the inner side of the outer tube, and the other end of the spring is fixed at the end part of the free end of the outer tube.
Preferably, the rotary spray head is of a 180-degree rotary structure, and a water outlet of the rotary spray head faces to the lower position of the flange plate.
Preferably, a gear structure is arranged in the inner pipe, and the rotary spray head is driven to rotate for 180 degrees through the gear structure.
Preferably, the sprinkler is a 360 ° rotation structure.
Preferably, the control device comprises an integrated control cabinet, a pressure gauge, a booster pump, a first electromagnetic valve and a second electromagnetic valve, wherein the integrated control cabinet is respectively and electrically connected with the pressure gauge, the booster pump, the first electromagnetic valve and the second electromagnetic valve; the pressure meter and the booster pump are arranged on the main water pipe; the first electromagnetic valve is arranged at a water inlet of the pre-buried water pipe of the T-shaped beam platform seat; the second electromagnetic valve is arranged at a water inlet of the top plate maintenance water pipe; the integrated control cabinet is also electrically connected with the water suction pump.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model provides a scalable built-in T roof beam automatic spray curing means, through set up roof maintenance water pipe and T beam platform seat pre-buried water pipe respectively on the roof surface of prefabricated T roof beam and in the prefabricated T beam platform seat, water the maintenance to the web and the roof of prefabricated T roof beam respectively through the spray structure on the T beam platform seat pre-buried water pipe and the sprinkler on the roof maintenance water pipe, carry out real-time control to the liquid flow of main water pipe, valve opening time through the integrated control cabinet, convenient operation ensures that the maintenance targets in place; the defects of surface cracks, through cracks and the like of the prefabricated T-shaped beam caused by improper maintenance in the conventional manual watering maintenance are overcome; simultaneously, through with web maintenance water pipe pre-buried in prefabricated pedestal, avoided the random arrangement of maintenance water pipe, practice thrift the space.
Furthermore, the spraying structure on the pre-buried water pipe of the T-beam pedestal adopts a telescopic spraying structure, so that the spray head is arranged in the prefabricated pedestal, and the damage to the spray head in the assembling and disassembling process of the prefabricated T-beam template is avoided.
Furthermore, the top plate sprayer adopts a 360-degree rotary spray head, so that the top plate can be maintained in an all-around manner.
Drawings
FIG. 1 is a schematic structural view of a spray maintenance device according to the present invention;
FIG. 2 is a using state diagram of the spraying maintenance device of the utility model;
FIG. 3 is a maintenance use state diagram of the spray maintenance device of the present invention;
FIG. 4 is a schematic structural view of a telescopic tube;
the device comprises a water suction pump 1, a water booster pump 2, a booster pump 3, an integrated control cabinet 4, a hand valve 5, a pressure gauge 6, a first electromagnetic valve 7, a second electromagnetic valve 8, a main water pipe 9, a T-beam bench embedded water pipe 10, a spraying structure 11, a top plate maintenance water pipe 12, a top plate sprayer 13, a connecting pipe 14, an outer pipe 15, an inner pipe 16 and a spring.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 to 4, the utility model provides a scalable built-in T roof beam automatic spray maintenance device, including maintenance pond, suction pump 1, booster pump 2, integrated control cabinet 3, manual valve 4, manometer 5, first solenoid valve 6, second solenoid valve 7, main water pipe 8, T roof beam platform pre-buried water pipe 9, spray structure 10, roof maintenance water pipe 11 and roof sprinkler 12, wherein, the water inlet of suction pump 1 is connected the maintenance pond, and the water outlet of suction pump 1 is connected the water inlet of main water pipe 8, and the water outlet of main water pipe 8 is divided into two routes, connects the water inlet of T roof beam platform pre-buried water pipe 9 all the way; the other path is connected with the water inlet of the top plate maintenance water pipe 11.
A three-way pipe is arranged at the water outlet of the main water pipe 8 and is respectively connected with the T-beam platform base embedded water pipe 9 and the top plate maintenance water pipe 11 through the three-way pipe.
A manual valve 4, a booster pump 2 and a pressure gauge 5 are sequentially arranged on the main water pipe 8 from the water inlet end to the water outlet end.
A first electromagnetic valve 6 is arranged at the water inlet of the pre-buried water pipe 9 of the T-beam platform base.
A second electromagnetic valve 7 is arranged at the water inlet of the top plate maintenance water pipe 11.
As shown in fig. 2, the T-beam pedestal embedded water pipe 9 is embedded in the pedestal of the prefabricated T-beam.
Two rows of spraying devices which are symmetrically arranged by taking the web plate as the center are arranged on the T-beam platform pre-embedded water pipe 9, and each row of spraying devices comprises a plurality of spraying structures 10 which are arranged at intervals.
Further, a spraying structure 10 is arranged in the area formed by the T-beam partition plates on two sides of the upper web of the prefabricated T-beam.
The spraying structure 10 comprises a connecting pipe 13 and a rotary nozzle, the rotary nozzle is connected with the T-beam platform seat embedded water pipe 9 through the connecting pipe 13, and the rotary nozzle is connected with the connecting pipe 13 through a telescopic pipe.
The telescopic tube comprises an outer tube 14 and an inner tube 15, the outer tube 14 is connected with the connecting tube 13, and the inner tube 15 is arranged in the outer tube 14 and is connected with the outer tube 14 in a sliding mode.
One end of the outer tube 14 is an open end, and the other end is a closed end; the open end is connected with a connecting pipe 13; the closed end is provided with a matching hole.
Both ends of the inner pipe 15 are of an open structure, one end of the inner pipe is arranged in the outer pipe 14, and the other end of the inner pipe penetrates through a matching hole in the outer pipe 15 to be connected with a rotary spray head arranged outside the outer pipe 14.
The inner tube 15 is sleeved with a spring 16, one end of the spring 16 is fixed at one end part of the inner tube 15 arranged at the inner side of the outer tube 14, and the other end of the spring 16 is fixed at the end part of the closed end of the outer tube 14; the connection between the outer tube 14 and the inner tube 15 is achieved by means of a spring 16.
The telescopic pipe aims at realizing automatic extension and retraction of a T-beam embedded rotary spray head, the extension and retraction of a telescopic structure are controlled by water pressure, the water pressure is increased during maintenance, an inner pipe slides in the outer pipe by the pressure of the water pressure, the inner pipe extends, and at the moment, a spring is compressed; when the valve is closed, the water pressure is reduced, and the inner pipe retracts under the action of the elastic force of the spring; compared with a non-adjustable spray head device, the rotary spray head with the telescopic structure realizes automatic extension and retraction of the rotary spray head, avoids damage to the rotary spray head when the T beam is installed and dismantled on a prefabricated template, and achieves the protection effect on the rotary spray head.
The rotary spray head is of a 180-degree rotary structure, and the flange plate bottom, the web plate and the transverse partition plate between the two transverse partition plates can be maintained in place through 180-degree rotation.
A gear structure is arranged in the inner pipe, and the rotary spray head is driven to rotate for 180 degrees through the gear structure.
The gear structure comprises a first gear, a second gear and belt transmission, wherein a first rotating shaft is arranged on the inner wall of the inner pipe, and the axis of the first rotating shaft is perpendicular to the axis of the inner pipe; a first gear is sleeved on the first rotating shaft; the first gear is connected with the second gear through belt transmission, and the second gear is sleeved on the second rotating shaft and is connected with the rotating base of the rotating spray head through the second rotating shaft.
The first gear rotates under the action of high-speed water flow, and then drives the second gear to rotate, and then provides power for the rotary spray head through the second rotating shaft.
The water outlet direction of the rotary spray head faces to the lower position of the flange plate, and maintenance of the front partition plate and the rear partition plate is formed through 180-degree rotation.
The top plate maintenance water pipe 11 is arranged on the surface of the top plate of the prefabricated T-shaped beam; the roof curing water pipes 11 are arranged with several sprinklers 12 at intervals.
The sprayer 12 is of a 360-degree rotating structure, and can be used for full-covering maintenance of the top surface of the T-shaped beam through 360-degree rotation.
The integrated control cabinet 3 is respectively connected with a pressure gauge 5, a water suction pump 1, a booster pump 2, a first electromagnetic valve 6 and a second electromagnetic valve 7;
the integrated control cabinet 3 collects pressure data of the pressure gauge 5 and performs on-off control on the booster pump 2, the water suction pump 1, the first electromagnetic valve 6 and the second electromagnetic valve 7 according to the collected pressure data.
The maintenance time and period are set through the integrated control cabinet 3, and the maintenance is circulated and repeated until the maintenance time meets the requirement.
The manual valve 4 is used for realizing the manual overall control of the opening and closing of the automatic T-shaped beam maintenance device.
The working process is as follows:
the utility model has two stages for maintaining the T beam, in the first stage, before the prefabricated T beam template is not removed, the second electromagnetic valve 7 is opened to maintain the top surface of the prefabricated T beam; and in the second stage, after the prefabricated T-beam template is dismantled, the first electromagnetic valve 6 and the second electromagnetic valve 7 are opened simultaneously to maintain the top surface, the left side web plate and the right side web plate of the prefabricated T-beam, the maintenance time and the maintenance period are set through the integrated control cabinet in the second-stage maintenance system, and the maintenance is performed in a circulating manner until the maintenance time meets the requirements.
Adopt the utility model discloses can realize the condition of the automatic spray maintenance of monolithic T roof beam to can carry out the parallel design to each pedestal, control the maintenance to each pedestal T roof beam by total integrated control cabinet, simple structure, installation and easy and simple to handle, the space is practiced thrift in maintenance rotatory nozzle setting and the pedestal, avoids because of the damage of template dismouting to maintenance rotatory nozzle.

Claims (8)

1. The automatic spraying maintenance device for the telescopic built-in T-beam is characterized by comprising a maintenance water pool, a water suction pump (1), a main water pipe (8), a T-beam pedestal pre-embedded water pipe (9), a spraying structure (10), a top plate maintenance water pipe (11) and a top plate sprayer (12), wherein a water inlet of the water suction pump (1) is connected with the maintenance water pool, a water outlet of the water suction pump (1) is connected with a water inlet of the main water pipe (8), a water outlet of the main water pipe (8) is divided into two paths, and one path is connected with a water inlet of the T-beam pedestal pre-embedded water pipe (9) pre-embedded in a pedestal of the prefabricated T-beam; the other path is connected with a water inlet of a top plate maintenance water pipe (11) arranged on the surface of the top plate of the prefabricated T-shaped beam; two rows of spraying devices which are symmetrically arranged by taking a web plate as a center are arranged on the T-beam platform base embedded water pipe (9), and each row of spraying devices comprises a plurality of spraying structures (10) which are arranged at intervals; a plurality of sprayers (12) are arranged at intervals on the top plate maintenance water pipe (11); and a control device for controlling the automatic maintenance of the prefabricated T-shaped beam top plate and the web plate is arranged on the main water pipe (8).
2. The automatic spraying maintenance device for the telescopic built-in T-shaped beam as claimed in claim 1, wherein a three-way pipe is arranged at a water outlet of the main water pipe (8) and is respectively connected with the pre-buried water pipe (9) of the T-shaped beam base and the top plate maintenance water pipe (11) through the three-way pipe.
3. The automatic spraying maintenance device of the telescopic built-in T-beam as claimed in claim 1, wherein the spraying structure (10) comprises a connecting pipe (13) and a rotary nozzle, and the rotary nozzle is connected with a pre-buried water pipe (9) of the T-beam platform through the connecting pipe (13); the rotary spray head is connected with a connecting pipe (13) through a telescopic pipe.
4. The automatic spraying maintenance device of the retractable built-in T-beam as claimed in claim 3, wherein the retractable pipe comprises an outer pipe (14) and an inner pipe (15), the outer pipe (14) is connected with the connecting pipe (13), the inner pipe (15) is arranged in the outer pipe (14) and is connected with the outer pipe (14) in a sliding manner; the inner tube (15) is sleeved with a spring (16), one end of the spring (16) is fixed at the end part of one end of the inner tube (15) arranged at the inner side of the outer tube (14), and the other end of the spring is fixed at the end part of the free end of the outer tube (14).
5. The automatic spray maintenance device of claim 4, wherein the rotary nozzle is a 180-degree rotary structure, and the water outlet of the rotary nozzle faces the lower position of the flange plate.
6. The automatic spraying maintenance device of the telescopic built-in T-beam as claimed in claim 5, wherein a gear structure is arranged in the inner pipe (15), and the gear structure drives the rotary nozzle to rotate for 180 degrees.
7. The retractable built-in T-beam automatic spray maintenance device of claim 1, characterized in that said sprayer (12) is a 360 ° rotation structure.
8. The automatic spraying maintenance device of the telescopic built-in T-beam as claimed in claim 1, wherein the control device comprises an integrated control cabinet (3), a pressure gauge (5), a booster pump (2), a first solenoid valve (6) and a second solenoid valve (7), wherein the integrated control cabinet (3) is electrically connected with the pressure gauge (5), the booster pump (2), the first solenoid valve (6) and the second solenoid valve (7) respectively; the pressure gauge (5) and the booster pump (2) are arranged on the main water pipe (8); the first electromagnetic valve (6) is arranged at a water inlet of the pre-buried water pipe (9) of the T-shaped beam platform base; the second electromagnetic valve (7) is arranged at a water inlet of the top plate maintenance water pipe (11); the integrated control cabinet (3) is also electrically connected with the water suction pump (1).
CN201921667135.8U 2019-09-30 2019-09-30 Scalable built-in T roof beam automatic spray curing means Active CN210939841U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921667135.8U CN210939841U (en) 2019-09-30 2019-09-30 Scalable built-in T roof beam automatic spray curing means

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921667135.8U CN210939841U (en) 2019-09-30 2019-09-30 Scalable built-in T roof beam automatic spray curing means

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Publication Number Publication Date
CN210939841U true CN210939841U (en) 2020-07-07

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CN201921667135.8U Active CN210939841U (en) 2019-09-30 2019-09-30 Scalable built-in T roof beam automatic spray curing means

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111775296A (en) * 2020-07-27 2020-10-16 南京工业大学 A distributing type automatic spray curing means for precast concrete component
CN112476742A (en) * 2020-11-23 2021-03-12 中铁大桥局第九工程有限公司 Segmental beam spraying maintenance system and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111775296A (en) * 2020-07-27 2020-10-16 南京工业大学 A distributing type automatic spray curing means for precast concrete component
CN112476742A (en) * 2020-11-23 2021-03-12 中铁大桥局第九工程有限公司 Segmental beam spraying maintenance system and method

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