CN210938398U

CN210938398U - Comprehensive processing production line for aluminum profiles

Info

Publication number: CN210938398U
Application number: CN201922017494.5U
Authority: CN
Inventors: 董佰玉
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-11-20
Filing date: 2019-11-20
Publication date: 2020-07-07
Anticipated expiration: 2029-11-20

Abstract

The utility model discloses an aluminium alloy integrated processing production line, including aluminium alloy intelligent material storehouse, multistation independent assortment frock platform, discharge mechanism assembly and dustcoat assembly, multistation independent assortment frock platform is established on the dustcoat assembly, aluminium alloy intelligent material storehouse is established in one side of dustcoat assembly, the opposite side at aluminium alloy intelligent material storehouse is always installed to ejection of compact mechanism, aluminium alloy intelligent material storehouse is used for work piece material loading and with the work piece transmission station independent assortment frock bench at most, multistation independent assortment frock platform presss from both sides the work piece tightly, discharge mechanism assembly is used for the work piece ejection of compact. The utility model has the advantages of as follows: the utility model can meet the requirements of aluminum profile processing in various industries; the utility model has stable performance; a large amount of manpower resources can be saved; the utility model discloses a production line only needs one man operation, just can accomplish whole processing, can save a large amount of manpowers and material resources.

Description

Comprehensive processing production line for aluminum profiles

Technical Field

The utility model belongs to the technical field of the aluminium alloy processing, concretely relates to aluminium alloy comprehensive processing production line.

Background

The aluminium alloy system of processing can be used for processing the device of aluminium alloy, the device of current processing aluminium alloy needs to use the manual work, need go up unloading 1 people promptly, transfer transport 2 people, the scale saw cuts 1 people, the double-end saw cuts 1 people, frame material technology groove mills 1 people, well butt end face mills 1 people, the fan material dashes 1 people in slotted hole, frame material connecting hole 1 people, 1 people is milled and the tooth is attacked in the drilling to fan material handle slotted hole, consequently, need consume a large amount of manpower and material resources, and machining efficiency is low.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems existing in the prior art, the utility model aims to provide an aluminum profile comprehensive processing production line.

According to the utility model discloses an aspect provides an aluminium alloy integrated processing production line, including aluminium alloy intelligent material storehouse, multistation independent assortment frock platform, discharge mechanism assembly and dustcoat assembly, multistation independent assortment frock platform is established on the dustcoat assembly, aluminium alloy intelligent material storehouse is established in one side of dustcoat assembly, the opposite side at the dustcoat assembly is established to discharge mechanism assembly, aluminium alloy intelligent material storehouse is used for work piece material loading and with work piece transmission station independent assortment frock bench at most, multistation independent assortment frock platform presss from both sides the work piece tightly, discharge mechanism assembly is used for the work piece ejection of compact.

In some embodiments, the workpiece machining device further comprises a Y-axis beam assembly, a Z-axis component and a five-axis head assembly, wherein the Y-axis beam assembly is arranged in the housing assembly, the Z-axis component is arranged on the Y-axis beam assembly, the five-axis head assembly is arranged on the Z-axis component, the Y-axis beam assembly drives the Z-axis component and the five-axis head assembly to move along the Y direction, the Z-axis component drives the five-axis head assembly to move along the Z direction, and the five-axis head assembly machines the workpiece. Therefore, the five-axis head assembly can be driven to move along the Y direction and the Z direction through the Y-axis beam assembly and the Z-axis assembly, and the workpiece can be machined by the five-axis head assembly.

In some embodiments, the multi-station free combination tool table further comprises a CNC system console for controlling the starting and closing of the Y-axis beam assembly, the Z-axis component and the multi-station free combination tool table. Thus, the CNC system console can control the activation and deactivation of the various devices.

In some embodiments, aluminium alloy intelligent material storehouse includes automatic conveying line, goes up unloading manipulator, work or material rest and the peripheral main frame that can overturn, goes up unloading manipulator and establishes on the peripheral main frame, goes up unloading manipulator and is used for pressing from both sides the work piece and gets to the automatic conveying line on, the automatic conveying line is used for transporting the work piece to the multi-station independent assortment frock bench, the work or material rest that can overturn has a plurality ofly, establishes respectively in the both sides of automatic conveying line.

In some embodiments, the Y-axis beam assembly includes a first bracket, a first rail, a first rack, and a first transmission, the first rail is disposed on the first bracket, the first rack is disposed on the first bracket, the first transmission is disposed on the Z-axis member, and the first transmission drives the Z-axis member to move along the first rack. Therefore, the Z-axis component can be driven to move along the Y direction through the first transmission device.

In some embodiments, the Z-axis component includes a Z-axis bracket and a lead screw pair disposed on the Z-axis bracket, the lead screw pair driving the five-axis head assembly to move along the Z-axis. Therefore, the five-axis head assembly can be finally driven to move up and down along the Z axis by arranging the screw rod pair.

In some embodiments, the loading and unloading manipulator includes a second support, a second rail, a second rack, a second transmission device, and a gripper, the second rail is disposed on the second support, the second rack is disposed on the second support, and the second transmission device drives the gripper to move along the second rack.

The utility model has the advantages of as follows: 1. the production line of the utility model can process aluminum curtain walls, aluminum doors and windows, copper-aluminum profiles, LED lamp decoration aluminum materials, television frame aluminum materials, advertising lamp box aluminum materials, automobile bumpers, skylight guide rails, automobile front and rear bumpers, automobile body size curved beams, high-speed rail motor car aluminum alloy track doors, long curved beam pieces on track traffic vehicles and the like, and can meet the requirements of aluminum profile processing in various industries; 2. can change and transform processing according to the specification change of the specification of section bar and the requirement of processing, the specification change of product, also can normally process that the specification of product changes promptly, the utility model discloses have stable performance, the machining precision is high, and process velocity is fast, and the machining dimension is accurate, advantages such as processing position is smooth. 3. The utility model discloses an aluminium alloy intelligent material storehouse can automatic selection get raw and other materials, puts into automatic conveying line on, reentrant subsequent flow processes, whole process does not need manual operation, but the section bar of various specifications of aluminium alloy intelligent material storehouse stock, can save a large amount of manpower resources with the supporting use of machine tool. 4. The utility model discloses an aluminium alloy intelligent material storehouse divide into the multilayer and puts, but all the other every layers install the work or material rest that can overturn except that the bottom, still has the material as the upper strata and does not have under the condition of the specification that needs again, lets out the upper strata through the upset, and the material can be selected at the bottom to the manipulator. 5. The utility model discloses a production line only needs one man operation, just can accomplish whole processing, can save a large amount of manpowers and material resources.

Drawings

Fig. 1 is a schematic structural view of an aluminum profile comprehensive processing production line according to an embodiment of the present invention;

FIG. 2 is a schematic structural view of a Z-axis component in the aluminum profile comprehensive processing production line shown in FIG. 1;

FIG. 3 is a partial enlarged structure schematic view of part A in the comprehensive processing production line of the aluminum profile shown in FIG. 1;

FIG. 4 is a partial enlarged structure schematic view of a part B in the aluminum profile comprehensive processing production line shown in FIG. 1;

fig. 5 is a schematic structural diagram of an aluminum profile intelligent material library in the aluminum profile comprehensive processing production line shown in fig. 1.

In the figure: 1-aluminium section intelligent material storehouse; 11-automatic conveying line; 12-a feeding and discharging manipulator; 121-a second bracket; 122-a second track; 123-a second rack; 124-a second transmission; 125-clamping the hand; 13-a reversible material frame; 14-a peripheral main frame; 2-multi-station free combination tooling table; 3-the discharging mechanism is assembled; 4-a housing assembly; a 5-Y axis beam assembly; 51-a first bracket; 52-a first track; 53-first rack; 54-a first transmission; 6-Z shaft component; 7-CNC System Console.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

Fig. 1 to 5 schematically show the structure of an aluminum profile comprehensive processing production line according to an embodiment of the present invention.

As shown in fig. 1, in this embodiment, an aluminum profile comprehensive processing production line includes an aluminum profile intelligent material library 1, a multi-station free combination tool table 2, a discharging mechanism assembly 3, and an outer cover assembly 4.

The multi-station free combination tool table 2 is arranged on the outer cover assembly 4, the structure of the multi-station free combination tool table 2 in the utility model is described in detail in another application 'the multi-station free combination tool table 2' which is applied by the applicant on the same day, and the description is omitted here; the intelligent aluminum profile material library 1 is installed on the right side of an outer cover assembly 4 shown in fig. 1, the discharging mechanism assembly 3 is installed on the left side of the outer cover assembly 4, the intelligent aluminum profile material library 1 is used for feeding workpieces and transmitting the workpieces to a multi-station free combination tool table 2, the multi-station free combination tool table 2 clamps the workpieces, and the discharging mechanism assembly 3 is used for discharging the workpieces.

Discharging mechanism assembly 3 in this embodiment can include cylinder and cylinder frame, and specific mounting means is the same with current mode, and here is no longer repeated, and the work piece after the processing is accomplished enters into the cylinder on, and the cylinder rotates and transports the work piece away to the ejection of compact.

In this embodiment, as shown in fig. 1, the utility model discloses still include Y axle beam assembly 5, Z axle subassembly 6 and five-axis head subassemblies, Y axle beam assembly 5 is installed in dustcoat assembly 4, Z axle subassembly 6 is installed on Y axle beam assembly 5, five-axis head subassemblies are installed on Z axle subassembly 6, Y axle beam assembly 5 drives Z axle subassembly 6 and five-axis head subassemblies and moves along the Y direction, Z axle subassembly 6 drives five-axis head subassemblies and moves along the Z direction, can drive five-axis head subassemblies through Y axle beam assembly 5 and Z axle subassembly 6 and move along Y direction and Z direction, five-axis head subassemblies can process the work piece.

The five-axis head assembly in the embodiment is an existing device, the structure of the five-axis head assembly is not repeated, different machining tools can be installed and machined on the five-axis head assembly, and a workpiece can be machined.

As shown in fig. 1, the utility model discloses can also include CNC system control cabinet 7, CNC system control cabinet 7 is used for controlling the start-up and the closing of Y axle beam assembly 5, Z axle part 6 and multistation independent assortment frock platform 2. The CNC system control table 7 can be provided with a switch, and the switch is used for controlling the starting and the closing of the Y-axis beam assembly 5, the Z-axis assembly 6 and the multi-station free combination tool table 2. I.e. the CNC system console 7 acts as a switch. Of course, a sensing device and a control device can be provided, and automatic control is realized through the sensing device and the control device, and a person skilled in the art can set specific circuit structures of the sensing device and the control device as required, so as to realize the above effects.

As shown in fig. 5, in this embodiment, the aluminum profile intelligent material library 1 includes an automatic conveying line 11, a feeding and discharging manipulator 12, a turnable material frame 13 and a peripheral main frame 14, the feeding and discharging manipulator 12 is installed on the peripheral main frame 14, the feeding and discharging manipulator 12 is used for clamping a workpiece onto the automatic conveying line 11, the automatic conveying line 11 is used for conveying the workpiece onto the multi-station free combination tool table 2, and the turnable material frames 13 are provided in plural and are respectively arranged on two sides of the automatic conveying line 11.

The automatic feed line 11 in this embodiment may be a roller and a roller frame through which workpieces are transported, and its structure and the discharging mechanism assembly 3 are substantially the same, but different in length. As shown in fig. 5, in this embodiment, the rotatable material frame 13 in this embodiment is a rotatable structure, and the rotatable material frame 13 can be rotatably connected to the automatic conveying line 11, and after the upper rotatable material frame 13 in fig. 5 rotates downward by 90 °, the upper rotatable material frame 13 does not block the feeding and discharging manipulator 12 to clamp the workpiece, so that the feeding and discharging manipulator 12 is not affected to clamp the workpiece.

As shown in fig. 1 to fig. 3, in the present embodiment, the Y-axis beam assembly 5 includes a first bracket 51, a first rail 52, a first rack 53 and a first transmission device 54, the first rail 52 is disposed on the first bracket 51, the first rack 53 is disposed on the first bracket 51, the first transmission device 54 is disposed on the Z-axis member 6, the first transmission device 54 drives the Z-axis member 6 to move along the first rack 53 and the first rail 52, and the first transmission device 54 can drive the Z-axis member 6 to move along the Y direction.

In this embodiment, the first transmission device 54 is a transmission motor and a first gear, the transmission motor is coaxially connected to the first gear, the transmission motor is fixed on the Z-axis bracket of the Z-axis component 6, the transmission motor can drive the first gear to rotate, and when the first gear rotates, the first rack 53 can have a reverse acting force on the first gear, so as to drive the first gear transmission motor to move, and finally drive the Z-axis component 6 to move.

As shown in fig. 1 and 2, in the present embodiment, the Z-axis component 6 includes a Z-axis bracket and a screw pair, the screw pair is disposed on the Z-axis bracket, the screw pair drives the five-axis head assembly to move along the Z-axis, and the five-axis head assembly can be finally driven to move up and down along the Z-axis by the screw pair.

In this embodiment, the screw rod pair includes motor, lead screw and screw, and the motor drives the lead screw and rotates, and the lead screw drives the screw and removes, and the screw drives five-axis head subassembly and reciprocates along the Z axle.

In fig. 1, the Y direction is the horizontal direction, and the Z direction is the vertical direction.

Similarly, in this embodiment, as shown in fig. 4 and 5, the loading and unloading manipulator 12 includes a second bracket 121, a second rail 122, a second rack 123, a second transmission device 124, and a gripper 125, the second rail 122 is disposed on the second bracket 121, the second rack 123 is disposed on the second bracket 121, and the second transmission device 124 drives the gripper 125 to move along the second rack 123 and the second rail 122. The second transmission device 124 includes a second motor and a second gear, the second motor drives the second gear to rotate, the second gear drives the second motor to move through a reaction force of the second rack 123, the second motor can be connected to the gripper 125, so as to drive the gripper 125 to move, and a moving direction of the gripper 125 is also a Y direction. The gripper 125 is a conventional device and will not be described in detail herein.

The utility model has the advantages of as follows: 1. the production line of the utility model can process aluminum curtain walls, aluminum doors and windows, copper-aluminum profiles, LED lamp decoration aluminum materials, television frame aluminum materials, advertising lamp box aluminum materials, automobile bumpers, skylight guide rails, automobile front and rear bumpers, automobile body size curved beams, high-speed rail motor car aluminum alloy track doors, long curved beam pieces on track traffic vehicles and the like, and can meet the requirements of aluminum profile processing in various industries; 2. can change and transform processing according to the specification change of the specification of section bar and the requirement of processing, the specification change of product, also can normally process that the specification of product changes promptly, the utility model discloses have stable performance, the machining precision is high, and process velocity is fast, and the machining dimension is accurate, advantages such as processing position is smooth. 3. The utility model discloses a but 1 automatic election of aluminium alloy intelligent material storehouse gets raw and other materials, puts into the automatic conveying line 11 on, reentrant subsequent flow processes, whole process does not need manual operation, but the section bar of various specifications of aluminium alloy intelligent material storehouse 1 stock, with the supporting use of machine tool can save a large amount of manpower resources. 4. The utility model discloses an aluminium alloy intelligent material storehouse 1 divide into the multilayer and puts, but all the other every layers install the work or material rest 13 that can overturn except that the bottom, still has the material as the upper strata and does not have under the condition of the specification that needs again, makes the upper strata step over through the upset, and the material can be selected at the bottom to the manipulator. 5. The utility model discloses a production line only needs one man operation, just can accomplish whole processing, can save a large amount of manpowers and material resources.

The present invention is not limited to the above-mentioned optional embodiments, and any other products in various forms can be obtained by anyone under the teaching of the present invention, and any changes in the shape or structure thereof, all the technical solutions falling within the scope of the present invention, are within the protection scope of the present invention.

Claims

1. The utility model provides an aluminium alloy integrated processing production line which characterized in that: including aluminium alloy intelligent material storehouse (1), multistation independent assortment frock platform (2), discharge mechanism assembly (3) and dustcoat assembly (4), establish multistation independent assortment frock platform (2) on dustcoat assembly (4), aluminium alloy intelligent material storehouse (1) is established one side of dustcoat assembly (4), discharge mechanism assembly (3) are established the opposite side of dustcoat assembly (4), aluminium alloy intelligent material storehouse (1) is used for the work piece material loading and with the work piece transmission on station independent assortment frock platform (2) at most, multistation independent assortment frock platform (2) press from both sides the work piece tightly, discharge mechanism assembly (3) are used for the work piece ejection of compact.

2. The aluminum profile comprehensive processing production line as claimed in claim 1, characterized in that: still include Y axle beam assembly (5), Z axle subassembly (6) and five-axis head subassembly, Y axle beam assembly (5) are established in dustcoat assembly (4), establish Z axle subassembly (6) Y axle subassembly (5) are last, five-axis head subassembly is established on Z axle subassembly (6), Y axle beam assembly (5) drive Z axle subassembly (6) and five-axis head subassembly move along the Y direction, Z axle subassembly (6) drive five-axis head subassembly moves along the Z direction, five-axis head subassembly is processed the work piece.

3. The aluminum profile comprehensive processing production line as claimed in claim 2, characterized in that: the automatic assembling machine further comprises a CNC system control table (7), wherein the CNC system control table (7) is used for controlling starting and closing of the Y-axis beam assembly (5), the Z-axis assembly (6) and the multi-station free combination tool table (2).

4. The aluminum profile comprehensive processing production line as claimed in claim 3, characterized in that: the aluminum profile intelligent material library (1) comprises an automatic conveying line (11), a feeding and discharging manipulator (12), a turnover material frame (13) and a peripheral main frame (14), wherein the feeding and discharging manipulator (12) is arranged on the peripheral main frame (14), the feeding and discharging manipulator (12) is used for clamping a workpiece to the automatic conveying line (11), the automatic conveying line (11) is used for conveying the workpiece to a plurality of station free combination tool tables (2), and the turnover material frame (13) is provided with a plurality of parts and is arranged on two sides of the automatic conveying line (11) respectively.

5. The aluminum profile comprehensive processing production line as claimed in claim 4, characterized in that: the Y-axis beam assembly (5) comprises a first support (51), a first rail (52), a first rack (53) and a first transmission device (54), wherein the first rail (52) is arranged on the first support (51), the first rack (53) is arranged on the first support (51), the first transmission device (54) is arranged on the Z-axis component (6), and the first transmission device (54) drives the Z-axis component (6) to move along the first rack (53) and the first rail (52).

6. The aluminum profile comprehensive processing production line as claimed in claim 5, characterized in that: the Z-axis part (6) comprises a Z-axis bracket and a screw pair, the screw pair is arranged on the Z-axis bracket, and the five-axis head assembly is driven by the screw pair to move along the Z axis.

7. The aluminum profile comprehensive processing production line as claimed in claim 6, characterized in that: the feeding and discharging manipulator (12) comprises a second support (121), a second rail (122), a second rack (123), a second transmission device (124) and a clamping hand (125), wherein the second rail (122) is arranged on the second support (121), the second rack (123) is arranged on the second support (121), and the second transmission device (124) drives the clamping hand (125) to move along the second rack (123).