CN210937078U - Air-cooled lead storage battery cast-weld device - Google Patents
Air-cooled lead storage battery cast-weld device Download PDFInfo
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- CN210937078U CN210937078U CN201921229721.4U CN201921229721U CN210937078U CN 210937078 U CN210937078 U CN 210937078U CN 201921229721 U CN201921229721 U CN 201921229721U CN 210937078 U CN210937078 U CN 210937078U
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Abstract
The utility model discloses an air-cooled lead accumulator cast joint device, include: the casting and welding bottom die comprises a casting and welding bottom die, a first support, a lead pan, a manipulator, a first sliding rail, a placing frame, a first air cylinder and an air cooling mechanism. The utility model discloses lead accumulator cast joint device is through designing into platelike structure with the cast joint die block, the upper surface is equipped with the die cavity that is used for cast joint formation busbar etc, the cast joint die block makes during lead liquid enters into the die cavity in being transferred to the lead pan by the manipulator, then take out again and put on putting the frame, remove cast joint cooling station from getting under the effect of first cylinder and put the station, then stretch into the die cavity with the utmost point ear of battery and carry out the cast joint, air-cooled mechanism blows the air cooling, make the cooling shaping such as busbar on the cast joint die block, replace the water-cooling mode among the prior art through using the air-cooled mode and cool off the cast joint die block, the design of the inside water-cooling passageway of cast joint die block has been cancelled, the structure of cast joint die block has been simplified greatly, reduce the probability that the cast joint die block trouble takes.
Description
Technical Field
The utility model relates to a battery production technical field especially relates to an air-cooled lead accumulator cast joint device.
Background
The lead accumulator belongs to reversible DC power supply, and can convert chemical energy into electric energy and also convert electric energy into chemical energy. The lead storage battery mainly comprises electrolyte, a tank cover and a polar group, the electrolyte of the lead storage battery is sulfuric acid solution, the polar group mainly comprises a positive plate, a negative plate and a partition plate, the partition plate mainly stores the electrolyte and serves as a gas channel for compounding oxygen to prevent active substances from falling off and prevent short circuit between the positive and negative electrodes, and the positive and negative plates are composed of a grid and the active substances.
In the process of processing the lead storage battery, from the assembly of the electrode plates to the process of finally loading the electrode plates into a battery box for cast welding, the electrode plates are processed by taking an electrode group which is prepared and stringed together according to capacity as a unit, wherein the electrode group comprises a plurality of groups of positive and negative plates and positive and negative plates, and separators, each electrode plate is provided with an electrode lug, in each electrode group, the electrode lugs of all the positive plates are positioned on one side of the top surface of the electrode group, the electrode lugs of all the negative plates are positioned on the other side of the top surface of the electrode group, and the electrode lugs on the same level are connected in series through cast welding with.
Generally, a welding cavity in a cast-weld mold is filled with lead liquid, and then a pole group pole lug is inserted into the welding cavity for welding; then cooling water is introduced into the welding mould to cool the lead liquid, and the lead liquid is in the molten state; and in the cooling and solidifying process, the pole lug rows of the pole group are cast and welded into a whole, and finally the pole group is taken out.
The utility model with the publication number of CN207563722U discloses a lead storage battery cast-weld bottom die, which comprises a bottom die body, wherein the surface of the bottom die body is provided with a die cavity, the die cavity is divided into a busbar die cavity, a gap bridge die cavity and a pole die cavity, all the die cavities are divided into two rows, the bottom die body is positioned in the middle of the two rows of die cavities and is provided with a lead inlet cavity, the bottom of the lead inlet cavity is provided with a lead inlet hole, and the lead inlet hole penetrates through the bottom die body and is externally connected with a lead inlet pipe; a lead inlet channel is arranged between each cavity and the lead inlet cavity.
The utility model discloses a notice number is CN 206474663U's utility model discloses a lead accumulator cast joint die block, including the die block body, die block body surface has busbar die cavity, gap bridge die cavity and utmost point post die cavity, die block body inside has the cooling medium passageway of a plurality of parallels, and all busbar die cavities are all parallel to each other, and are on a parallel with the cooling medium passageway, the transverse passage through the gap bridge die cavity has between the cooling medium passageway.
In the prior art, the cast-weld bottom die is cooled by water cooling, and although the water cooling mode has a good cooling effect, the structure of the cast-weld bottom die needs to be designed more complicatedly, has high requirements on manufacturing and is easy to damage.
SUMMERY OF THE UTILITY MODEL
The utility model provides an air-cooled lead accumulator cast joint device to the not enough of existence among the prior art.
An air-cooled lead storage battery cast-weld apparatus comprising:
the cast-weld bottom die is of a plate-shaped structure, and a cavity for cast-weld is arranged on the upper surface of the cast-weld bottom die;
the first support is provided with a taking and placing station for taking and placing the cast-weld bottom die and a cast-weld cooling station for cast welding and air cooling forming of the cast-weld bottom die;
the lead pan is used for providing lead liquid required by cast welding;
the manipulator can horizontally and vertically move and is used for moving the cast-weld bottom die positioned on the pick-and-place station into the lead pot, filling a cavity of the cast-weld bottom die with lead liquid and then transferring the cast-weld bottom die from the lead pot to the pick-and-place station;
the first sliding rail is arranged on the first support and stretches across the taking and placing station and the cast-weld cooling station;
the placing frame is used for placing the cast-weld bottom die and is provided with a first sliding block matched with the first sliding rail;
the first cylinder is used for driving the placing frame to move back and forth between the pick-and-place station and the cast-weld cooling station;
and the air cooling mechanism comprises an air cooling channel and an air blower, wherein the air cooling channel is provided with an air outlet which is positioned below the cast-weld cooling station and used for cooling the cast-weld bottom die positioned on the cast-weld cooling station by blowing.
The first slide rails comprise two parallel slide rails, the placing frames comprise two slide rails respectively corresponding to the two first slide rails, the bottom surface of each placing frame is respectively provided with a first slide block matched with the first slide rail, and the first cylinder comprises two slide rails respectively driving the two placing frames; during work, the cast-weld bottom die is arranged between the two placing frames in a spanning mode.
The placing frame is provided with a positioning pin, and the cast-weld bottom die is provided with a positioning hole matched with the positioning pin.
The manipulator comprises an upper mounting plate capable of moving horizontally, a liftable lower mounting plate is arranged below the upper mounting plate, and a second cylinder for driving the lower mounting plate to lift is arranged on the upper mounting plate; the bottom surface of lower mounting panel is equipped with and is used for getting to put the mechanism that snatchs of cast joint die block.
The grabbing mechanism comprises a plurality of vertical grabbing rods penetrating through the lower mounting plate, grabbing fingers horizontally arranged are arranged at the end parts of the vertical grabbing rods, and the vertical grabbing rods are divided into two groups corresponding to two opposite sides of the cast-weld bottom die respectively;
the lower mounting plate is also provided with a shaft sleeve matched with the vertical grabbing rod; the grabbing mechanism further comprises a driving mechanism for driving the vertical grabbing rod to rotate.
The vertical grabbing rods comprise four vertical grabbing rods arranged at four corners of the lower mounting plate;
the driving mechanism comprises gears fixed on the vertical grabbing rods, a transmission chain meshed with the gears on all the vertical grabbing rods, and a second motor driving the transmission chain to rotate.
The lead storage battery cast-weld device further comprises a second support, a second sliding rail crossing the taking and placing station and the lead pan is arranged on the second support, and a second sliding block matched with the second sliding rail is arranged on the upper mounting plate.
The utility model discloses lead accumulator cast joint device is through designing into platelike structure with the cast joint die block, the upper surface is equipped with the die cavity that is used for cast joint formation busbar etc, the cast joint die block makes during lead liquid enters into the die cavity in being transferred to the lead pan by the manipulator, then take out again and put on putting the frame, remove cast joint cooling station from getting under the effect of first cylinder and put the station, then stretch into the die cavity with the utmost point ear of battery and carry out the cast joint, air-cooled mechanism blows the air cooling, make the cooling shaping such as busbar on the cast joint die block, replace the water-cooling mode among the prior art through using the air-cooled mode and cool off the cast joint die block, the design of the inside water-cooling passageway of cast joint die block has been cancelled, the structure of cast joint die block has been simplified greatly, reduce the probability that the cast joint die block trouble takes.
Drawings
Fig. 1 is a schematic side view of the lead-acid battery cast-weld device of the present invention.
Fig. 2 is a schematic view of a top view structure of the placing frame at the pick-and-place station.
Fig. 3 is a schematic side view of the robot.
Fig. 4 is a schematic top view of the robot and the second slide rail.
Fig. 5 is a schematic structural view of the upper mounting plate and the second slide rail.
Fig. 6 is a schematic top view of the cast-on bottom mold.
Fig. 7 is a schematic bottom view of the cast-weld bottom mold.
Detailed Description
As shown in fig. 1 to 7, the air-cooled lead storage battery cast-welding device comprises a cast-welding bottom die 1, a first support 2, a lead pan 3, a placing frame 4, a manipulator 5 and an air cooling mechanism 6.
The cast-weld bottom die 1 is of a plate-shaped structure, a die cavity 11 for cast-weld is arranged on the upper surface of the cast-weld bottom die, and the die cavity 11 comprises a busbar die cavity, an end pole die cavity and the like. The first support 2 is provided with a taking and placing station for taking and placing the cast-weld bottom die 1 and a cast-weld cooling station for cast-weld and air-cooling forming of the cast-weld bottom die 1. The lead pan 3 is used for providing lead liquid required by cast welding. The manipulator 5 can horizontally and vertically move and is used for moving the cast-weld bottom die 1 positioned on the pick-and-place station into the lead pan 3, filling the cavity 11 of the cast-weld bottom die 1 with lead liquid and then transferring the cast-weld bottom die 1 from the lead pan 3 to the pick-and-place station. The first support 2 is provided with a first slide rail 21, and the first slide rail 21 stretches across the picking and placing station and the cast-weld cooling station. The placing frame 4 is used for placing the cast-weld bottom die 1, and a first sliding block 41 matched with the first sliding rail 21 is arranged on the placing frame 4. The placing frame 4 is driven by the first air cylinder 43 to move back and forth between the taking and placing station and the cast-weld cooling station. The air cooling mechanism 6 comprises an air cooling channel 61 and a blower 62, wherein the air cooling channel 61 is provided with an air outlet 63 which is positioned below the cast-weld cooling station and used for cooling the cast-weld bottom die 1 positioned on the cast-weld cooling station by blowing air.
The first slide rails 21 are arranged in parallel, the placing frames 4 comprise two first slide rails 21 respectively corresponding to the two first slide rails, a first slide block 41 matched with the first slide rail 2 is respectively arranged on the bottom surface of each placing frame 4, and the first air cylinder 43 comprises two first air cylinders for respectively driving the two placing frames 4; when the casting and welding bottom die 1 works, the casting and welding bottom die is arranged between the two placing frames 4 in a spanning mode. The placing frame 4 is provided with positioning pins 42, the cast-weld bottom die 1 is provided with positioning holes 12 matched with the positioning pins 42, and the positioning holes 12 are four in four corners of the cast-weld bottom die 1.
The manipulator 5 comprises an upper mounting plate 51 capable of moving horizontally, a liftable lower mounting plate 52 is arranged below the upper mounting plate 51, a second cylinder 53 for driving the lower mounting plate 52 to lift is arranged on the upper mounting plate 51, and a plurality of guide rods 512 penetrating through the upper mounting plate 51 are also arranged on the lower mounting plate 52; the bottom surface of the lower mounting plate 52 is provided with a grabbing mechanism for taking and placing the cast-weld bottom die 1. The grasping mechanism includes a plurality of vertical grasping rods 54 passing through the lower mounting plate 52, and preferably the vertical grasping rods 54 include four rods disposed at four corners of the lower mounting plate 52. The end part of the vertical grabbing rod 54 is provided with grabbing fingers 55 which are horizontally arranged, the vertical grabbing rod 54 is divided into two groups which respectively correspond to two opposite sides of the cast-weld bottom die 1, and the lower surface of the cast-weld bottom die 1 is also provided with a groove 13 which is used for being matched with the grabbing fingers 55; the lower mounting plate 52 is also provided with a shaft sleeve 56 matched with the vertical grabbing rod 54; the grasping mechanism also includes a drive mechanism that drives the vertical grasping bar 54 to rotate. The driving mechanism comprises a gear 57 fixed on the vertical grabbing bar 54, a transmission chain 58 meshed with the gears 57 on all the vertical grabbing bars 54, and a second motor 59 for driving the transmission chain 58 to rotate.
The lead storage battery cast-weld device further comprises a second support 7, a second sliding rail 71 crossing the picking and placing station and the lead pan 3 is arranged on the second support 7, and a second sliding block 510 matched with the second sliding rail 71 is arranged on the upper mounting plate 51. A driving chain 72 is further arranged above the second slide rail 71, a driving block 511 matched with the driving chain 72 is further arranged on the upper mounting plate 51, and the driving chain 72 is driven by a motor (not shown in the figure) to move and then drives the manipulator 5 to move back and forth along the second slide rail 71.
The utility model discloses lead accumulator cast joint device is at the during operation, and put frame 4 and be located at getting and putting station department at first, and cast joint die block 1 is placed on putting frame 4, and then manipulator 5 horizontal migration to cast joint die block 1 top after, mounting panel 52 descends under the drive of second cylinder 53, makes the grabbing of vertical grabbing rod 54 tip 55 reach the below of cast joint die block 1, and grabbing this moment indicates 55 and is in the side below of cast joint die block 1, rather than under; then, the second motor 59 drives the transmission chain 58 to rotate, the vertical grabbing rod 54 is driven to rotate, the grabbing finger 55 is enabled to rotate to the position right below the cast-weld bottom die 1, at the moment, the second air cylinder 53 lifts the lower mounting plate 52, the grabbing finger 55 is clamped into the groove 13 in the bottom surface of the cast-weld bottom die 1, and the lower mounting plate 52 is continuously lifted to lift the cast-weld bottom die 1; then the manipulator 5 moves horizontally to the lead pan 3, the lower part of the cast-weld bottom die 1 is placed in the lead pan 3, lead liquid enters a cavity 11 in the surface of the cast-weld bottom die 1, the manipulator 5 lifts the cast-weld bottom die 1, the cast-weld bottom die 1 is returned and placed on a placing frame 4, then a first air cylinder 43 drives the placing frame 4 to move to a cast-weld cooling station from a placing station along a first slide rail 21, then the lug of a storage battery extends into the cavity for cast-weld, and an air cooling mechanism 6 located below the cast-weld cooling station blows air to the cast-weld bottom die 1 to cool and form the busbar and the like on the cast-weld bottom die 1, so that the cast-weld process is completed.
Claims (7)
1. An air-cooled lead storage battery cast-weld device is characterized by comprising:
the cast-weld bottom die is of a plate-shaped structure, and a cavity for cast-weld is arranged on the upper surface of the cast-weld bottom die;
the first support is provided with a taking and placing station for taking and placing the cast-weld bottom die and a cast-weld cooling station for cast welding and air cooling forming of the cast-weld bottom die;
the lead pan is used for providing lead liquid required by cast welding;
the manipulator can horizontally and vertically move and is used for moving the cast-weld bottom die positioned on the pick-and-place station into the lead pot, filling a cavity of the cast-weld bottom die with lead liquid and then transferring the cast-weld bottom die from the lead pot to the pick-and-place station;
the first sliding rail is arranged on the first support and stretches across the taking and placing station and the cast-weld cooling station;
the placing frame is used for placing the cast-weld bottom die and is provided with a first sliding block matched with the first sliding rail;
the first cylinder is used for driving the placing frame to move back and forth between the pick-and-place station and the cast-weld cooling station;
and the air cooling mechanism comprises an air cooling channel and an air blower, wherein the air cooling channel is provided with an air outlet which is positioned below the cast-weld cooling station and used for cooling the cast-weld bottom die positioned on the cast-weld cooling station by blowing.
2. The lead-acid battery cast-weld apparatus according to claim 1, wherein the first slide rail comprises two parallel rails, the placing frames comprise two first slide rails corresponding to the two first slide rails, respectively, a first slide block matched with the first slide rail is arranged on the bottom surface of each placing frame, and the first cylinder comprises two first cylinders for driving the two placing frames respectively; during work, the cast-weld bottom die is arranged between the two placing frames in a spanning mode.
3. The lead-acid battery cast-weld device according to claim 2, wherein the placing frame is provided with a positioning pin, and the cast-weld bottom die is provided with a positioning hole matched with the positioning pin.
4. The lead-acid battery cast-weld apparatus according to claim 1, wherein the manipulator includes an upper mounting plate capable of moving horizontally, a lower mounting plate capable of lifting is arranged below the upper mounting plate, and a second cylinder for driving the lower mounting plate to lift is arranged on the upper mounting plate; the bottom surface of lower mounting panel is equipped with and is used for getting to put the mechanism that snatchs of cast joint die block.
5. The lead-acid battery cast-weld apparatus according to claim 4, wherein the grabbing mechanism includes a plurality of vertical grabbing rods passing through the lower mounting plate, the end portions of the vertical grabbing rods are provided with grabbing fingers horizontally arranged, and the vertical grabbing rods are divided into two groups corresponding to two opposite sides of the cast-weld bottom mold respectively;
the lower mounting plate is also provided with a shaft sleeve matched with the vertical grabbing rod; the grabbing mechanism further comprises a driving mechanism for driving the vertical grabbing rod to rotate.
6. The lead-acid battery cast-weld apparatus of claim 5, wherein the vertical grab bars include four bars disposed at four corners of the lower mounting plate;
the driving mechanism comprises gears fixed on the vertical grabbing rods, a transmission chain meshed with the gears on all the vertical grabbing rods, and a second motor driving the transmission chain to rotate.
7. The lead-acid battery cast-weld apparatus of claim 4, further comprising a second bracket having a second rail that extends across the pick-and-place station and the lead pan, wherein the upper mounting plate has a second slider that engages the second rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921229721.4U CN210937078U (en) | 2019-07-31 | 2019-07-31 | Air-cooled lead storage battery cast-weld device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921229721.4U CN210937078U (en) | 2019-07-31 | 2019-07-31 | Air-cooled lead storage battery cast-weld device |
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| Publication Number | Publication Date |
|---|---|
| CN210937078U true CN210937078U (en) | 2020-07-07 |
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| CN201921229721.4U Active CN210937078U (en) | 2019-07-31 | 2019-07-31 | Air-cooled lead storage battery cast-weld device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112687885A (en) * | 2020-11-17 | 2021-04-20 | 江苏夕川科技有限公司 | Cast-welding method for lead pole with copper core |
-
2019
- 2019-07-31 CN CN201921229721.4U patent/CN210937078U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112687885A (en) * | 2020-11-17 | 2021-04-20 | 江苏夕川科技有限公司 | Cast-welding method for lead pole with copper core |
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