CN210937076U - Full-automatic die-casting equipment electrical system - Google Patents
Full-automatic die-casting equipment electrical system Download PDFInfo
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- CN210937076U CN210937076U CN201921915172.6U CN201921915172U CN210937076U CN 210937076 U CN210937076 U CN 210937076U CN 201921915172 U CN201921915172 U CN 201921915172U CN 210937076 U CN210937076 U CN 210937076U
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Abstract
The utility model discloses an electric control system of full-automatic die casting equipment, which consists of a power supply, a monitoring part, an operation part and a remote operation platform; the monitoring part takes a switch as a main body, the switch is respectively connected with the switch, a touch screen industrial personal computer and a PLC, the operation part takes a motion module as a main body, and is also provided with a pressure sensor, a displacement sensor and a servo valve which are connected with the motion module, the motion module is also connected with the switch, the remote operation platform is connected with the switch, a memory is also arranged in the monitoring part, the memory is also connected with the touch screen industrial personal computer, and the PLC is also connected with an AI camera; can improve the automatic operation of die-casting equipment through this electrical system to combine AI camera, pressure sensor, displacement sensor and servo valve, can further improve electrical system's accurate control, make the response between each module rapider, not only operating stability is high, still improves automated production's security.
Description
Technical Field
The utility model particularly relates to a full-automatic die-casting equipment electrical system.
Background
Die casting machines are a series of industrial casting machines which inject molten metal under pressure into a mold to be cooled and formed, and after the mold is opened, a solid metal casting is obtained, and the casting machines are initially used for die casting type. With the progress of scientific technology and industrial production, especially with the development of industries such as automobiles, motorcycles, household appliances and the like, the die-casting technology has been developed extremely rapidly, and the die-casting production not only dominates the casting of non-ferrous alloys, but also becomes an important component of modern industries.
The existing die casting machine control device has single function, cannot monitor and control the speed and the pressure in the die casting process in real time, or only detects the running state through a single sensor, so that the response speed of the system on the whole is slow, a large amount of unqualified products are still produced before the system responds, and in addition, the die casting parameters of each product cannot be stored. We have therefore developed this and propose an electrical control system for real time monitoring and control of die casting machines.
Disclosure of Invention
In view of this, the utility model aims at providing a full-automatic die-casting equipment electrical system of accurate control, operating stability height and improvement automated production security.
In order to solve the technical problem, the technical scheme of the utility model is that:
an electric control system of full-automatic die casting equipment comprises a power supply, a monitoring part, an operation part and a remote operation platform, wherein the monitoring part and the operation part are connected with the power supply and driven by the power supply; the monitoring part uses the switch for information transfer as a main body, the switch is respectively connected with the switch, and the touch screen industrial personal computer and the PLC which transmit signals are carried out through the switch, the operation part uses the motion module as a main body, and is further provided with a pressure sensor, a displacement sensor and a servo valve which are connected with the motion module, the motion module is further connected with the switch, the remote operation platform is connected with the switch, a storage is further arranged in the monitoring part, the storage is further connected with the touch screen industrial personal computer, and the PLC is further connected with an AI camera.
Preferably, the power supply is an external 220V alternating current power supply.
Preferably, the PLC adopts an automatic universal controller with the model number of S7-300/1500P/N.
Preferably, the motion module employs a spindle motion controller of the type RMC75E-QA 1-A2-D8-D8.
Preferably, the touch screen industrial personal computer adopts a 17-inch touch screen liquid crystal industrial personal computer with the model YT 17.
Preferably, the model of the AI camera is FC-413CD 2A-EF.
The utility model discloses technical effect mainly embodies in following aspect: can improve the automatic operation of die-casting equipment through this electrical system to combine AI camera, pressure sensor, displacement sensor and servo valve, can further improve electrical system's accurate control, make the response between each module rapider, not only operating stability is high, still improves automated production's security.
Drawings
Fig. 1 is the utility model relates to a full-automatic die-casting equipment electrical system's connection frame diagram.
Detailed Description
The following detailed description of the embodiments of the present invention is made with reference to the accompanying drawings, so that the technical solution of the present invention can be more easily understood and grasped.
In the present embodiment, it should be understood that the terms "middle", "upper", "lower", "top", "right side", "left end", "above", "back", "middle", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description of the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present embodiment, if the connection or fixing manner between the components is not specifically described, the connection or fixing manner may be a bolt fixing manner, a pin connecting manner, or the like, which is commonly used in the prior art, and therefore, details thereof are not described in the present embodiment.
Examples
An electric control system of a full-automatic die casting device is shown in figure 1 and comprises a power supply, a monitoring part, an operation part and a remote operation platform, wherein the monitoring part and the operation part are connected with the power supply and driven by the power supply; the remote operation platform is connected with the switch, a memory is further arranged in the monitoring part, the memory is also connected with the touch screen industrial personal computer, the industrial personal computer can store operation data of an operator using the touch screen industrial personal computer through the memory, and meanwhile, the touch screen industrial personal computer can conveniently read set data through the memory; PLC still is connected with the AI camera, can independently accomplish the control and the data storage of the production process of die-casting product through the AI camera, and stability and reliability are high.
In this embodiment, the power source is an external 220V ac power source.
In the embodiment, the PLC adopts an automatic universal controller with the model number of S7-300/1500P/N.
In this embodiment, the motion module employs a spindle motion controller model RMC75E-QA 1-A2-D8-D8.
In this embodiment, the touch screen industrial personal computer adopts a 17-inch touch screen liquid crystal industrial personal computer with the model YT 17.
In this embodiment, the AI camera has a model number of FC-413CD 2A-EF.
In the embodiment, the model of the pressure sensor is PT124G-111, the model of the displacement sensor is LVDT and the model of the servo valve is SM4-20, so that the purposes of high precision, high response and high stability can be realized in the automatic operation process of die casting setting, and the real-time control of outlet throttling can be realized through the servo valve.
The utility model discloses technical effect mainly embodies in following aspect: can improve the automatic operation of die-casting equipment through this electrical system to combine AI camera, pressure sensor, displacement sensor and servo valve, can further improve electrical system's accurate control, make the response between each module rapider, not only operating stability is high, still improves automated production's security.
Of course, the above is only a typical example of the present invention, and besides, the present invention can also have other various specific embodiments, and all technical solutions adopting equivalent replacement or equivalent transformation are all within the scope of the present invention as claimed.
Claims (6)
1. An electric control system of full-automatic die casting equipment comprises a power supply, a monitoring part, an operation part and a remote operation platform, wherein the monitoring part and the operation part are connected with the power supply and driven by the power supply; the method is characterized in that: the monitoring part uses the switch for information transfer as a main body, the switch is respectively connected with the switch, and the touch screen industrial personal computer and the PLC which transmit signals are carried out through the switch, the operation part uses the motion module as a main body, and is further provided with a pressure sensor, a displacement sensor and a servo valve which are connected with the motion module, the motion module is further connected with the switch, the remote operation platform is connected with the switch, a storage is further arranged in the monitoring part, the storage is further connected with the touch screen industrial personal computer, and the PLC is further connected with an AI camera.
2. An electric control system of a full-automatic die casting device according to claim 1, wherein: the power supply is an external 220V alternating current power supply.
3. An electric control system of a full-automatic die casting device according to claim 1, wherein: the PLC adopts an automatic universal controller with the model number of S7-300/1500P/N.
4. An electric control system of a full-automatic die casting device according to claim 1, wherein: the motion module employs a shaft motion controller model RMC75E-QA 1-A2-D8-D8.
5. An electric control system of a full-automatic die casting device according to claim 1, wherein: the touch screen industrial personal computer adopts a 17-inch touch screen liquid crystal industrial personal computer integrated machine with the model YT 17.
6. An electric control system of a full-automatic die casting device according to claim 1, wherein: the model of the AI camera is FC-413CD 2A-EF.
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CN201921915172.6U CN210937076U (en) | 2019-11-07 | 2019-11-07 | Full-automatic die-casting equipment electrical system |
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CN201921915172.6U CN210937076U (en) | 2019-11-07 | 2019-11-07 | Full-automatic die-casting equipment electrical system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111842812A (en) * | 2020-07-15 | 2020-10-30 | 浙大宁波理工学院 | Automatic detection device for surface temperature and cracks of large-scale pressure casting die cavity |
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2019
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111842812A (en) * | 2020-07-15 | 2020-10-30 | 浙大宁波理工学院 | Automatic detection device for surface temperature and cracks of large-scale pressure casting die cavity |
CN111842812B (en) * | 2020-07-15 | 2021-09-14 | 浙大宁波理工学院 | Automatic detection device for surface temperature and cracks of large-scale pressure casting die cavity |
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