Alignment device with marking function
Technical Field
The utility model provides a straightener with marking function, the straightener that uses when being applicable to the steel pipe of restoreing bending deformation, the utility model relates to a mechanical equipment manufacturing and designing field, more specifically relates to a straightener that can carry out timely mark to steel pipe bending deformation is related to.
Background
Along with the continuous expansion of the building market, the use amount of various turnover materials is also increased continuously, a steel pipe is the most common turnover material, and the requirement of some customers on the steel pipe is high, so the steel pipe needs to be accurately straightened, but the straightening machine in the current market roughly straightens the steel pipe, the steel pipe is of a curved surface structure, when the bending degree of the steel pipe is very small, human eyes are not easy to distinguish, and when the bending deformation of the steel pipe is not in time, the steel pipe is easy to mark, so that the position of the steel pipe is easy to deviate, and the position of the steel pipe is easy to deviate, so the straightening inaccuracy is caused; therefore, a steel pipe straightener capable of effectively and timely marking the bending deformation position of the steel pipe is lacked at present.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a: in order to solve the problem that current straightener can not effectively in time carry out the mark to steel pipe bending deformation position, the utility model provides a straightener with marking function.
The utility model discloses a realize above-mentioned purpose and specifically adopt following technical scheme:
the utility model provides a straightening device with marking function, includes the workstation, has from left to right set gradually detecting element one, detecting element two and straightening mechanism on the workstation, detecting element one includes gauge stand one and percentage table one, and detecting element two includes gauge stand two and percentage table two, and the bottom of gauge stand one and the bottom of gauge stand two all with workstation fixed connection, and the steel pipe runs through gauge stand one, gauge stand two and straightening mechanism in proper order, and the measuring head of percentage table one contacts with steel pipe upper end excircle, and the measuring head of percentage table two contacts with steel pipe side excircle, all fixes being provided with marking mechanism on gauge stand one and the gauge stand two.
Further, the marking mechanism comprises a top cover and a pigment pipe, wherein a first spring is sleeved outside the pigment pipe, one end of the first spring is fixedly connected with the pigment pipe, the other end of the first spring is fixedly connected with a first meter seat or a second meter seat, the bottom end of the pigment pipe is provided with a discharge hole, a ball is arranged on the discharge hole, a second spring is arranged on the ball, one end of the second spring is fixedly connected with the inner wall of the pigment pipe, the other end of the second spring is fixedly connected with the ball, and the top cover is movably connected with the top end of the pigment pipe.
Furthermore, pigment tube mounting holes are formed in the gauge stand I and the gauge stand II, and the length of each pigment tube is larger than the depth of each pigment tube mounting hole.
Further, straightening mechanism includes pallet and screw rod, pallet and workstation fixed connection, pallet are "door" font structure, and the top of pallet is equipped with screw rod assorted regulation screw hole, and the one end of screw rod is passed and is stretched into in the pallet after the top of pallet, and the other end of screw rod is fixed and is provided with the handle, and the screw rod stretches into the fixed straightening piece that is provided with of one end in the pallet.
Further, the stand includes that two are fixed erects the stand on the workstation, and two stands parallel, and the fixed crossbeam that is provided with in stand upper end, the both ends of crossbeam respectively with two stand fixed connection, adjust the screw hole setting on the crossbeam, adjust the screw hole central line and be mutually perpendicular with the workstation.
Furthermore, steel pipe through holes are formed in the first gauge stand and the second gauge stand.
Furthermore, roller ways are arranged on the two sides of the workbench in the direction.
The working principle is as follows: when the steel pipe is straightened, the steel pipe is placed on a straightener, the steel pipe is pushed, the steel pipe is made to advance through rotation of a roller way, the steel pipe penetrates through a first detection unit, the steel pipe is rotated, the first detection unit detects bending deformation of the steel pipe from top to bottom, if the steel pipe detects the bending deformation, a pointer of a first dial indicator changes to remind a worker, then a marking mechanism is pressed down, a discharge hole can be tightly attached to the outer wall of the steel pipe, balls are made to push upwards to enable pigments to flow out, the pigments are marked on the position of the bending deformation of the steel pipe, then the bending deformation of the steel pipe from left to right is detected through a second detection mechanism, and finally when the steel pipe enters the straightening mechanism, a screw rod is rotated by aligning the marking position, and a straightening block is tightly attached to.
The utility model has the advantages as follows:
1. the utility model discloses simple structure places the steel pipe on the straightener, promotes the steel pipe, and when the rotation through the roll table made the steel pipe go forward, the effect of roll table was laborsaving for the straightener among the prior art.
2. When the steel pipe enters the first detection unit and the second detection unit in sequence, the position of the steel pipe bending deformation can be accurately detected through the dial indicator, the steel pipe bending deformation is roughly straightened in the prior art, and the dial indicator can be accurate and effective.
3. If the steel pipe detects that the indicator of the dial indicator rotates when bending deformation occurs, an operator is reminded, the marking mechanism can be pressed down at the moment, the bending deformation position of the steel pipe is marked, the steel pipe is a cylinder, if the bending deformation is detected to be untimely, the position is almost forgotten when the steel pipe continues to advance or rotates, after the marking, the bending position of the steel pipe is quite striking, and the steel pipe straightening machine is effective and accurate when straightening work is performed.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic cross-sectional view of the second detection unit of FIG. 1;
fig. 3 is a schematic side view of the straightening mechanism of fig. 1. Reference numerals: 1-steel pipe, 2-dial indicator I, 3-gauge stand II, 4-screw rod, 5-stand, 6-roller way, 7-workbench, 8-dial indicator II, 9-gauge stand I, 10-ball, 11-spring II, 12-pigment pipe, 13-top cover, 14-spring I, 15-straightening block.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "up", and the like indicate the directions or positional relationships based on the directions or positional relationships shown in the drawings, or the directions or positional relationships that the products of the present invention are conventionally placed when used, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element to which the term refers must have a specific direction, be constructed and operated in a specific direction, and thus, should not be construed as limiting the present invention.
Example 1
As shown in fig. 1 to fig. 3, this embodiment provides a straightening device with marking function, including the workstation, detecting element one, detecting element two and straightening mechanism have from left to right set gradually on the workstation, detecting element one includes gauge stand one 9 and percentage table one 2, and detecting element two includes gauge stand two 3 and percentage table two 8, and the bottom of gauge stand one 9 and the bottom of gauge stand two 3 all with workstation 7 fixed connection, and the steel pipe runs through gauge stand one, gauge stand two and straightening mechanism in proper order, and the measuring head of percentage table one contacts with steel pipe upper end excircle, and the measuring head of percentage table two contacts with steel pipe side excircle, all fixes being provided with marking mechanism on gauge stand one and the gauge stand two.
The marking mechanism comprises a top cover and a pigment pipe, wherein a first spring is sleeved outside the pigment pipe, one end of the first spring is fixedly connected with the pigment pipe, the other end of the first spring is fixedly connected with a first meter seat or a second meter seat, the bottom end of the pigment pipe is provided with a discharge hole, a ball is arranged on the discharge hole, a second spring is arranged on the ball, one end of the second spring is fixedly connected with the inner wall of the pigment pipe, the other end of the second spring is fixedly connected with the ball, and the top cover is movably connected with the top end of the pigment pipe.
And pigment tube mounting holes are formed in the gauge stand I and the gauge stand II, and the length of each pigment tube is greater than the depth of each pigment tube mounting hole.
Straightening mechanism includes pallet and screw rod, pallet and workstation fixed connection, pallet are "door" font structure, and the top of pallet is equipped with screw rod assorted regulation screw hole, and the one end of screw rod is passed and is stretched into in the pallet after the top of pallet, and the other end of screw rod is fixed and is provided with the handle, and the screw rod stretches into the fixed straightening piece that is provided with of one end in the pallet
The pallet includes two fixed stands of erectting on the workstation, and two stands parallel, and the fixed crossbeam that is provided with in stand upper end, the both ends of crossbeam respectively with two stand fixed connection, adjust the screw hole setting on the crossbeam, adjust screw hole central line and workstation looks vertically.
The first gauge stand and the second gauge stand are provided with steel pipe through holes.
Roller ways are arranged on the two sides of the workbench in the direction.
Example 2
The steel pipe straightening method is further optimized on the basis of the embodiment 1, when the steel pipe 1 is straightened, the steel pipe 1 is placed on a straightening machine, the steel pipe 1 is pushed, the steel pipe 1 is made to advance through rotation of a roller way 6, firstly, the steel pipe 1 enters a gauge stand I9, then, the steel pipe 1 is rotated, a detection unit is used for detecting bending deformation of the steel pipe 1 up and down, if the steel pipe 1 detects downward bending of the steel pipe 1, a measuring head of a dial indicator I2 is jacked by a bending part of the steel pipe 1, a shockproof spring in the dial indicator I2 is pushed upwards, at the moment, a pointer of the dial indicator I2 changes, a worker is reminded, then a marking mechanism is pressed, a discharge hole is made to be attached to the outer wall of the steel pipe 1 through the marking mechanism, a ball 10 is pushed upwards to enable pigment to flow out, and the marking is marked at the position where; the pigment in the marking mechanism can be added, and new pigment can be added by opening the top cover 13 on the marking mechanism after the pigment is used; then, through a gauge stand II 3, a detection mechanism II and a detection mechanism I are the same in principle method, but the detection mechanism II detects the left and right bending deformation of the steel pipe 1; and finally, when the steel pipe 1 enters the straightening mechanism, aligning the marking position and rotating the screw rod 4 to ensure that the straightening block 15 is tightly attached to the marked position of the steel pipe 1 for straightening.
Example 3
The method is further optimized on the basis of the embodiment 1, and when the steel pipe 1 is placed on a straightener, the steel pipe 1 is pushed, and the steel pipe 1 advances through the rotation of the roller way 6, the action of the roller way 6 saves labor compared with the straightener in the prior art; then when the steel pipe 1 sequentially enters the first detection unit and the second detection unit, the first dial indicator 2 and the second dial indicator 8 can accurately detect the bending deformation position of the steel pipe 1, the bending deformation of the steel pipe 1 is roughly straightened in the prior art, and the first dial indicator 2 and the second dial indicator 8 can be accurate and effective; if the pointer of the first dial indicator 2 and the pointer of the second dial indicator 8 rotate when the steel pipe 1 detects that the steel pipe has bending deformation, an operator is reminded, at the moment, the marking mechanism and the marking mechanism can be pressed down to mark the bending deformation position of the steel pipe 1, the steel pipe 1 is a cylinder, if the bending deformation is detected to be untimely, the bending deformation position of the steel pipe 1 can be almost forgotten when the steel pipe 1 continues to advance or rotates, and after the marking, the bending deformation position of the steel pipe 1 is quite striking, and the steel pipe straightening machine is effective and accurate when straightening work is carried out.
The above description is only for the preferred embodiment of the present invention, and the present invention is not limited thereto, the protection scope of the present invention is defined by the claims, and all structural changes equivalent to the contents of the description and drawings of the present invention should be included in the protection scope of the present invention.