CN210935952U - Full-automatic welding ring screening machine - Google Patents
Full-automatic welding ring screening machine Download PDFInfo
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- CN210935952U CN210935952U CN201921487152.3U CN201921487152U CN210935952U CN 210935952 U CN210935952 U CN 210935952U CN 201921487152 U CN201921487152 U CN 201921487152U CN 210935952 U CN210935952 U CN 210935952U
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- 238000012216 screening Methods 0.000 title claims abstract description 54
- 238000003466 welding Methods 0.000 title claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000002699 waste material Substances 0.000 claims abstract description 6
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a full-automatic welding ring screening machine, which comprises a machine base, a vibration mechanism and a blanking mechanism; the vibration mechanism is positioned above the base; the blanking mechanism is positioned on one side surface of the vibrating mechanism and the base; the vibration mechanism is a welding ring width screening mechanism and mainly comprises a vibration disc, a bracket arranged below the vibration disc and a material passing box fixed below the side of the vibration disc; the vibrating disc is a circular disc, and a spiral upward ladder is arranged on the inner side wall close to the circular disc; the blanking mechanism mainly comprises a blanking belt, a caliper connected with one end of the blanking belt and a waste buckle positioned below the caliper; the full-automatic welding ring screening machine has the advantages of simple structure, full automation and capability of simultaneously screening the diameter and the flatness.
Description
Technical Field
The utility model relates to a weld full-automatic screening machine of ring.
Background
The welding ring is a welding material with a specific shape, is generally in a single-ring circular ring shape, and is commonly used in the industries of air conditioners, refrigerators, transformers, motors and the like. The welding rings are usually curled by welding wires to form a ring shape, the problems of warping, breaking and the like are easily caused in the manufacturing process, and after mass production, the unqualified products are removed by screening according to the diameter and the thickness of the welding rings during detection because the sizes of most of the welding rings are in a small range.
Because the screening of the welding rings requires that the diameter and the thickness reach the standard and the size is small, a large amount of time is consumed by adopting manual screening, and the efficiency is low; the existing welding ring screening mainly comprises equipment for screening the flatness of the welding ring or directly adopts a vibrating screen for screening; the screening methods are not enough, and the diameter and the thickness of the weld ring cannot be accurately screened at the same time.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide a simple structure, full-automatic, and can filter diameter and roughness's ring sieve separator that welds simultaneously.
In order to solve the above problem, the utility model adopts the following technical scheme: the full-automatic welding ring screening machine comprises a machine base, a vibration mechanism and a blanking mechanism; the vibration mechanism is positioned above the base; the blanking mechanism is positioned on one side surface of the vibrating mechanism and the base; the vibration mechanism is a welding ring width screening mechanism and mainly comprises a vibration disc, a bracket arranged below the vibration disc and a material passing box fixed below the side of the vibration disc; the vibrating disc is a circular disc, and a spiral upward ladder is arranged on the inner side wall close to the circular disc; the blanking mechanism mainly comprises a blanking belt, a caliper gauge connected with one end of the blanking belt, and a waste buckle positioned below the caliper gauge.
Preferably, the vibration plates are arranged in 2 in number and are arranged above the base.
Preferably, the number of the blanking mechanisms is 2, and the blanking mechanisms are respectively correspondingly arranged on one side surface of the vibration disc.
Preferably, the spiral step at the top end of the vibrating disk is divided into two spiral bands arranged side by side.
Preferably, the two parallel spiral belts are respectively provided with a sieve opening with a rectangular through hole.
Preferably, the two side-by-side spiral belts are provided with feed openings at positions symmetrical to the screen openings.
Preferably, the lower parts of the corresponding sides of the feed openings are respectively provided with a feed box.
Preferably, one end of the blanking belt is connected with the caliper gauge, and the other end of the blanking belt is located right below the blanking box.
Preferably, the caliper is comprised of two circular cards.
Preferably, the central point of the caliper gauge is connected with the rotating shaft in a penetrating manner.
The utility model discloses full-automatic weld ring sieve separator's beneficial effect is:
1. due to the design of the two vibration mechanisms and the blanking mechanism, the screening machine can simultaneously screen the welding rings with the same size or different sizes, the application range of the screening machine is enlarged, and the application performance and the efficiency are improved;
2. the setting of sieve material mouth and callipers lets this application can carry out integrative screening to diameter, thickness and the roughness of butt welding ring simultaneously, has realized full-automatic screening.
3. The screening machine is simple in overall structure and not easy to wear.
Drawings
FIG. 1 is a right side view of the full automatic weld ring screening machine of the present invention;
FIG. 2 is a front overall schematic view of the full-automatic weld ring screening machine of the present invention;
FIG. 3 is a schematic view of a vibrating mechanism in the full-automatic weld ring screening machine of the present invention;
FIG. 4 is a partial schematic view of a vibrating disk in the full-automatic weld ring screening machine of the present invention;
FIG. 5 is a rear overall view of the full automatic weld ring screening machine of the present invention;
FIG. 6 is a schematic view of a vibrating tray in the full-automatic weld ring screening machine of the present invention;
fig. 7 is a schematic view of a caliper in the full-automatic weld ring screening machine of the utility model.
In the figure: 1-machine base, 2-vibration mechanism, 3-blanking mechanism, 11-material receiving box, 12-supporting rod, 21-vibration disk, 22-bracket, 23-material passing box, 211-blanking box, 212-blanking opening, 213-material sieving opening, 31-blanking belt, 32-caliper gauge, 33-waste opening, 34-rotating shaft, 35-chain and 321-card
Detailed Description
Referring to fig. 1 to 3, the full-automatic welded ring screening machine of the present invention includes a frame 1, a vibrating mechanism 2 and a blanking mechanism 3; the vibration mechanism 2 is positioned above the base 1; the blanking mechanism 3 is positioned on one side surface of the vibrating mechanism 2 and the base 1; the vibration mechanism 2 is a welding ring width screening mechanism and mainly comprises a vibration disc 21, a bracket 22 arranged below the vibration disc 21 and a material passing box 23 fixed below the vibration disc 21; the vibrating disk 21 is a circular disk, and a spiral upward ladder is arranged on the inner side wall close to the circular disk; the blanking mechanism 3 mainly comprises a blanking belt 31, a caliper 32 connected with one end of the blanking belt 31 and a waste buckle 33 positioned below the caliper 32, wherein the caliper 32 is mainly used for screening the flatness and thickness of the welding ring; a material receiving box 11 is arranged above the machine base 1 and under the material passing box 23.
Referring to fig. 3 to 4, the spiral step at the top end of the vibration disc 21 is divided into two parallel spiral bands, so that two rows of welding rings can be simultaneously carried out during screening; the two parallel spiral belts are respectively provided with a screening opening 213 in the shape of a rectangular through hole, the width of the rectangular through hole is smaller than the outer diameter of the welding ring to be screened by 0.5-1mm, so that the welding ring with the diameter not meeting the standard can fall from the screening opening 213 and be screened; be provided with feed opening 212 on two spiral bands side by side and with sieve material mouth 213 symmetrical position, the side below that feed opening 212 corresponds is provided with down magazine 211 respectively, and the welding ring of sieving out from sieve material mouth 213 passes through magazine 23, falls into in the material receiving box 11 at last, for the unqualified welding ring of diameter.
The number of the vibration mechanisms 2 is 2, the vibration mechanisms are arranged above the base 1 side by side, and the two vibration mechanisms 2 are basically the same in structure; the only difference is the size of the screen openings 213; when in use, two vibrating discs 21 with different sizes of the screening material openings 213 can be selected for screening operation according to the diameter of the welding rings, and two same vibrating discs can also be used for screening operation, so that the use performance and the efficiency of the screening machine can be improved, and the welding rings with the same size or the welding rings with different sizes can be screened at the same time; a vibrator (not shown) is provided in the vibration plate 21.
Referring to fig. 2 and 7, one end of the blanking belt 31 is connected to the caliper 32, the other end of the blanking belt 31 is located under the blanking box 211, the caliper 32 is composed of two circular clamping pieces 321, the two clamping pieces 321 are fixedly connected by nuts, a gap is left between the two clamping pieces 321, the gap can be adjusted according to the back of a welding ring, the welding ring is screened by the diameter, the welding ring meeting the standard falls onto the blanking belt 31 from the blanking port 212 through the blanking box 211, the welding ring enters the caliper 32 from the blanking belt 31, namely enters the gap between the two clamping pieces 321, if the welding ring meeting the standard falls from the clearance of the caliper, the welding ring not meeting the standard falls into the waste port 33.
The number of the blanking mechanisms 3 is 2 corresponding to that of the vibration mechanisms 2, and the two blanking mechanisms 3 have the same structure; the number of the calipers 32 corresponding to the blanking box 211 is 4, and each blanking mechanism 3 is provided with 2 calipers 32.
The 4 calipers 32 are located on the same central line and are connected through a rotating shaft 34.
The support rod 12 is obliquely arranged on the machine base 1 and is positioned below the blanking belt 31 and used for supporting the blanking belt 31.
A motor (not shown) is arranged in the machine base 1, and the motor is connected with the rotating shaft 34 through a chain 35 so as to drive the rotating shaft 34 to rotate, so that the caliper 32 on the rotating shaft 34 also rotates, and the welding ring can fall down.
The motor (not shown) is connected with the vibration mechanism 2 through a belt (not shown) to provide power for the vibrator (not shown) to enable the vibration disc 21 to generate vibration operation to drive the welding rings upwards in a spiral mode.
This application full-automatic weld ring sieve separator is when the operation, will weld the ring and directly introduce into corresponding vibration dish 21, vibration dish 21 vibrates the back and drives and weld ring spiral rebound, enter into two spiral bands respectively behind the spiral ladder of summit, screen off the unqualified weld ring of diameter through sieve material mouth 213, qualified weld ring enters into on unloading area 31 through feed box 211 from feed opening 212, fall into on the callipers gauge 32 again, the weld ring that accords with thickness and roughness passes through the rotation of callipers gauge 32, directly fall down, the non-compliant weld ring then is brought into in scrap opening 33 in the rotation of callipers gauge 32.
The utility model discloses full-automatic weld ring sieve separator's beneficial effect is:
1. due to the design of the two vibration mechanisms and the blanking mechanism, the screening machine can simultaneously screen the welding rings with the same size or different sizes, the application range of the screening machine is enlarged, and the application performance and the efficiency are improved;
2. due to the arrangement of the screening port and the caliper gauge, the diameter, the thickness and the flatness of the welding ring can be simultaneously screened integrally, and full-automatic screening is realized;
3. the screening machine is simple in overall structure and not easy to wear.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the creative work should be covered within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.
Claims (10)
1. Full-automatic weld ring sieve separator, its characterized in that: comprises a machine base (1), a vibration mechanism (2) and a blanking mechanism (3); the vibration mechanism (2) is positioned above the base (1); the blanking mechanism (3) is positioned on one side surface of the vibrating mechanism (2) and the base (1); the vibration mechanism (2) is a welding ring width screening mechanism and mainly comprises a vibration disc (21), a bracket (22) arranged below the vibration disc (21) and a material passing box (23) fixed below the side of the vibration disc (21); the vibrating disc (21) is a circular disc, and a spiral upward ladder is arranged on the inner side wall close to the circular disc; the blanking mechanism (3) mainly comprises a blanking belt (31), a caliper gauge (32) connected with one end of the blanking belt (31), and a waste buckle (33) positioned below the caliper gauge (32).
2. The full-automatic weld ring screening machine of claim 1, wherein: the number of the vibration discs (21) is 2, and the vibration discs are arranged above the base (1) side by side.
3. The full-automatic weld ring screening machine of claim 1, wherein: the number of the blanking mechanisms (3) is 2, and the blanking mechanisms are respectively and correspondingly arranged on one side surface of the vibration disc (21).
4. The full-automatic weld ring screening machine of claim 1, wherein: the spiral step at the top end of the vibration disk (21) is divided into two parallel spiral belts.
5. The full-automatic weld ring screening machine of claim 4, wherein: and the two parallel spiral belts are respectively provided with a screening port (213) in a rectangular through hole.
6. The full-automatic weld ring screening machine of claim 5, wherein: and a feed opening (212) is arranged on the two side-by-side spiral belts and is symmetrical to the screen opening (213).
7. The full-automatic weld ring screening machine of claim 6, wherein: and a discharging box (211) is respectively arranged below the corresponding side of the discharging opening (212).
8. The full-automatic weld ring screening machine of claim 1, wherein: one end of the discharging belt (31) is connected with the caliper gauge (32), and the other end of the discharging belt is positioned under the discharging box (211).
9. The full-automatic weld ring screening machine of claim 1, wherein: the caliper (32) consists of two circular cards (321).
10. The full-automatic weld ring screening machine of claim 1, wherein: the central point of the caliper gauge (32) is connected with a rotating shaft (34) in a penetrating way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921487152.3U CN210935952U (en) | 2019-09-09 | 2019-09-09 | Full-automatic welding ring screening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921487152.3U CN210935952U (en) | 2019-09-09 | 2019-09-09 | Full-automatic welding ring screening machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210935952U true CN210935952U (en) | 2020-07-07 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921487152.3U Active CN210935952U (en) | 2019-09-09 | 2019-09-09 | Full-automatic welding ring screening machine |
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| CN (1) | CN210935952U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110560370A (en) * | 2019-09-09 | 2019-12-13 | 浙江永旺焊材制造有限公司 | Full-automatic welding ring screening machine |
-
2019
- 2019-09-09 CN CN201921487152.3U patent/CN210935952U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110560370A (en) * | 2019-09-09 | 2019-12-13 | 浙江永旺焊材制造有限公司 | Full-automatic welding ring screening machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Automatic welding ring screening machine Effective date of registration: 20210225 Granted publication date: 20200707 Pledgee: Bank of Jinhua Limited by Share Ltd. science and Technology Branch Pledgor: ZHEJIANG YONGWANG WELDING MATERIAL MANUFACTURING Co.,Ltd. Registration number: Y2021330000155 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230210 Granted publication date: 20200707 Pledgee: Bank of Jinhua Limited by Share Ltd. science and Technology Branch Pledgor: ZHEJIANG YONGWANG WELDING MATERIAL MANUFACTURING CO.,LTD. Registration number: Y2021330000155 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Full-automatic welding ring screening machine Effective date of registration: 20230215 Granted publication date: 20200707 Pledgee: Bank of Jinhua Limited by Share Ltd. science and Technology Branch Pledgor: ZHEJIANG YONGWANG WELDING MATERIAL MANUFACTURING CO.,LTD. Registration number: Y2023980032604 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20200707 Pledgee: Bank of Jinhua Limited by Share Ltd. science and Technology Branch Pledgor: ZHEJIANG YONGWANG WELDING MATERIAL MANUFACTURING CO.,LTD. Registration number: Y2023980032604 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Fully automatic welding ring screening machine Granted publication date: 20200707 Pledgee: Bank of Jinhua Limited by Share Ltd. science and Technology Branch Pledgor: ZHEJIANG YONGWANG WELDING MATERIAL MANUFACTURING CO.,LTD. Registration number: Y2024980002569 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |