CN210925737U - Automatic nailing mechanism for transformer - Google Patents
Automatic nailing mechanism for transformer Download PDFInfo
- Publication number
- CN210925737U CN210925737U CN202020108937.1U CN202020108937U CN210925737U CN 210925737 U CN210925737 U CN 210925737U CN 202020108937 U CN202020108937 U CN 202020108937U CN 210925737 U CN210925737 U CN 210925737U
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- cylinder
- plate
- transformer body
- nailing
- transformer
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- 230000006835 compression Effects 0.000 claims description 22
- 238000007906 compression Methods 0.000 claims description 22
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
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Abstract
The utility model discloses an automatic nailing mechanism for transformer, including the side riser, the side connecting plate, connect the platen, the casing subassembly that gos forward, the subassembly is gone forward to the transformer body, nailing subassembly and PMKD, PMKD installs on the frame of equipment assembly, connect the platen and pass through riser support connection on PMKD's top surface, the casing subassembly that gos forward is installed on the riser in the middle, the transformer body subassembly that gos forward is located the below of nailing subassembly, and the casing subassembly that gos forward, the transformer body subassembly that gos forward is arranged perpendicularly, nailing subassembly slidable installs on square seat. The utility model discloses think about ingenious, compact structure, the design of subassembly has realized transformer body in the equipment of casing through transformer body, casing forward, and the holistic removal of transformer realizes the location of screw and the operation of screwing through the nailing subassembly, and the equipment nailing operation of quick realization transformer casing and body, automatic operation, work efficiency is high, greatly reduced workman's intensity of labour.
Description
Technical Field
The utility model relates to a transformer production facility technical field especially relates to an automatic nailing mechanism for transformer.
Background
At present, the production mode of air conditioner transformer lock nail machine does: an operator manually assembles the transformer and the shell together, then takes the air gun (special for nailing) to nail, and finally manually places the product on a production line. Therefore, how to develop an automatic nailing mechanism for a transformer to improve the working efficiency and reduce the labor intensity of workers becomes a technical problem to be solved urgently by technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic nailing mechanism for transformer solves the manual nailing operation work efficiency of prior art and hangs down, has the problem of potential safety hazard.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model relates to an automatic nailing mechanism for transformer, advance subassembly, transformer body and advance subassembly, nailing subassembly and PMKD including side riser, side stand connecting plate, connection platen, casing, PMKD installs on the frame of equipment assembly, it connects through the riser support connection of two parallels on PMKD's the top surface to connect the platen, the riser passes through fixed foot spare to be connected on the PMKD, the side riser connects into square seat back bottom surface and fixes with the side stand connecting plate connect on the platen, the casing advances the unit mount and is in the centre on the riser, the transformer body advances the subassembly and is located the below of nailing subassembly, just the casing advances the subassembly, the transformer body advances the subassembly and arranges perpendicularly, nailing subassembly slidable installs on the square seat.
Furthermore, the nailing component comprises a clamping nozzle, a clamping nozzle fixing plate, an electric screwdriver mounting plate, an electric screwdriver, a screw tightening cylinder, a guide rod, a compression spring, a first linear guide rail, a guide rail fixing plate, a driving cylinder, a second linear guide rail, a spring compression plate, a rear fixing plate and a driving cylinder seat, wherein the electric screwdriver is mounted on the electric screwdriver mounting plate, the electric screwdriver mounting plate is connected to the side surface of the spring compression plate, the screw tightening cylinder is connected to the guide rail fixing plate through a cylinder seat plate, the working end of the screw tightening cylinder is connected to an upper spring baffle plate, one end of the guide rod is connected to the upper spring baffle plate, the other end of the guide rod is connected to the spring compression plate, and the compression spring is sleeved on the guide rod; the spring compression plate is connected with a second linear guide rail, the second linear guide rail and the first linear guide rail are respectively installed on two sides of the guide rail fixing plate, the first linear guide rail is connected to the rear fixing plate, the rear fixing plate is connected to the square seat, the driving air cylinder is fixed to the rear fixing plate, the working end of the driving air cylinder is connected with a driving air cylinder seat, and the driving air cylinder seat is connected to the guide rail fixing plate; the clamping nozzle is connected to the bottom end of the clamping nozzle fixing plate, the clamping nozzle is positioned through the clamping nozzle fixing plate, and the clamping nozzle fixing plate is connected to the bottom of the guide rail fixing plate; the driving cylinder drives the screw to tighten the cylinder to move up and down, and the nail is nailed by aiming at the lifted shell.
The casing advancing assembly comprises a casing advancing cylinder, a cylinder adapter plate and a jacking cylinder, the casing advancing cylinder is mounted on the fixed bottom plate, and the working end of the casing advancing cylinder stretches and retracts to pull the casing into the position below the nailing assembly; the jacking cylinder is connected to the shell advancing cylinder through the cylinder adapter plate, and nailing is performed after the jacking cylinder lifts the shell.
Still further, the transformer body advancing assembly comprises a transformer body limiting block, a cylinder supporting plate and a transformer body advancing cylinder, the bottom surface of the cylinder supporting plate is connected to the fixing bottom plate, the transformer body advancing cylinder is installed on a cylinder positioning plate above a horizontal plate of the cylinder supporting plate, the working end of the transformer body advancing cylinder is connected with a push plate, the transformer body limiting block is connected to the fixing bottom plate, and the transformer body limiting block is located right in front of the shell advancing cylinder.
Still further, a guide device is arranged on the advancing assembly of the transformer body and comprises two guide shafts and two linear bearings, the linear bearings are mounted on the cylinder positioning plate, one ends of the guide shafts are connected to the push plate, the two guide shafts are connected in the two linear bearings in a penetrating manner, and the two guide shafts are arranged on two sides of the advancing cylinder of the transformer body.
Compared with the prior art, the utility model discloses a beneficial technological effect:
the utility model relates to an automatic nailing mechanism for transformer, including side riser, side stand connecting plate, connection platen, casing advancing assembly, transformer body advancing assembly, nailing subassembly and PMKD, the nailing subassembly includes clamping jaw, clamping jaw fixed plate, electricity batch mounting panel, electricity batch, screw tightening cylinder, guide arm, compression spring and linear guide, casing advancing assembly includes casing advancing cylinder, cylinder keysets and jacking cylinder, transformer body advancing assembly includes transformer body stopper, cylinder backup pad and transformer body advancing cylinder; during operation, firstly, the transformer body is pushed to the shell through the advancing assembly of the transformer body, the transformer body and the shell are assembled and matched, then the combined transformer is pushed to a nailing station through the advancing assembly of the shell, and finally the screwing operation of screws is completed through the screwdriver of the nailing assembly. The utility model discloses think about ingenious, compact structure, through the transformer body subassembly, the effectual transformer body in the equipment of casing of having realized of the design of casing subassembly that gos forward, casing, the holistic removal of transformer realizes the location of screw and the operation of screwing through the nailing subassembly, and the equipment nailing operation of quick realization transformer casing and body, automatic operation, work efficiency is high, greatly reduced workman's intensity of labour.
Drawings
The present invention will be further explained with reference to the following description of the drawings.
FIG. 1 is a schematic perspective view of an automatic nailing mechanism for a transformer according to the present invention;
FIG. 2 is a front view of the automatic nailing mechanism for the transformer of the present invention;
FIG. 3 is a top view of the automatic nailing mechanism for the transformer of the present invention;
FIG. 4 is an enlarged view of the position A in FIG. 2 according to the present invention;
description of reference numerals: 1. a side vertical plate; 2. a side vertical connecting plate; 3. connecting the bedplate; 4. a housing advance cylinder; 5. a cylinder adapter plate; 6. jacking a cylinder; 7. a transformer limiting block; 8. fixing the bottom plate; 9. fixing the foot piece; 10. a cylinder support plate; 11. a guide shaft; 12. a linear bearing; 13. a transformer body advancing cylinder; 14. a clamping nozzle; 15. a clamping nozzle fixing plate; 16. mounting the electric screwdriver; 17. HIOS electric batch; 18. screwing the screw to the cylinder; 19. a guide bar; 20. a compression spring; 21. a first linear guide rail; 22. a guide rail fixing plate; 23. a driving cylinder; 24. a second linear guide; 25. a spring compression plate; 26. a rear fixing plate; 27. a drive cylinder block; 28. a baffle plate is arranged on the spring; 29. a housing; 30. the transformer body.
Detailed Description
As shown in fig. 1-4, an automatic nailing mechanism for a transformer comprises a side vertical plate 1, a side vertical connecting plate 2, a connecting bedplate 3, a shell advancing assembly, a transformer body advancing assembly, a nailing assembly and a fixed bottom plate 8, the fixed bottom plate 8 is arranged on a frame of an equipment assembly, the connecting bedplate 3 is supported and connected on the top surface of the fixed bottom plate 8 through two parallel vertical plates, the vertical plate is connected on the fixed bottom plate 8 through a fixed foot piece 9, the side vertical plate 1 and the side vertical connecting plate 2 are connected into a square seat, the back bottom surface of the square seat is fixed on the connecting bedplate 3, the shell advancing assembly is arranged on the vertical plate in the middle, the transformer body advancing assembly is positioned below the nailing assembly, and the shell advancing assembly and the transformer body advancing assembly are vertically arranged, and the nailing assembly is slidably arranged on the square seat. The transformer body driving device comprises a shell, a transformer body, a nailing component, a PLC controller and a plurality of inductors, wherein the shell is provided with the advancing component, the transformer body is provided with the advancing component, the nailing component is provided with the driving device, the driving device is electrically connected with the PLC controller, the inductors transmit signals to the PLC controller according to a set program, and the PLC controller sends out corresponding instructions to realize automatic operation.
Specifically, as shown in fig. 1 and 4, the nailing assembly includes a clamping jaw 14, a clamping jaw fixing plate 15, an electric screwdriver mounting plate 16, an electric screwdriver 17, a screw tightening cylinder 18, a guide rod 19, a pressing spring 20, a first linear guide rail 21, a guide rail fixing plate 22, a driving cylinder 23, a second linear guide rail 24, a spring compression plate 25, a rear fixing plate 26 and a driving cylinder seat 27, the electric screwdriver 17 is mounted on the electric screwdriver mounting plate 16, the electric screwdriver mounting plate 16 is connected to a side surface of the spring compression plate 25, the screw tightening cylinder 18 is connected to the guide rail fixing plate 22 through a cylinder seat plate, a working end of the screw tightening cylinder 18 is connected to an upper spring baffle 28, one end of the guide rod 19 is fixedly connected to the upper spring baffle 28, the other end is connected to the spring compression plate 25 in a penetrating manner, the pressing spring 20 is sleeved on the guide rod 19, and both ends of the hold-down spring 20 act on the opposite faces of the spring top stop 28 and the spring compression plate 25, respectively.
The spring compression plate 25 is connected with a second linear guide rail 24, the second linear guide rail 24 and the first linear guide rail 21 are respectively installed on two sides of the guide rail fixing plate 22, the first linear guide rail 21 is connected to the rear fixing plate 26, the rear fixing plate 26 is connected to the square seat, the driving air cylinder 23 is fixed on the rear fixing plate 26, the working end of the driving air cylinder 23 is connected with a driving air cylinder seat 27, and the driving air cylinder seat 27 is connected to the rear fixing plate 26; the clamping nozzle 14 is connected to the bottom end of the clamping nozzle fixing plate 15, the clamping nozzle 14 is positioned through the clamping nozzle fixing plate 15, and the clamping nozzle fixing plate 15 is connected to the bottom of the guide rail fixing plate 22; the driving cylinder 23 drives the screw tightening cylinder 18 to move up and down, and nails are nailed aiming at the lifted rear shell. Specifically, the second linear guide rail 24 and the first linear guide rail 21 have the same structure, and both include two parts, namely a guide rail and a guide slide seat, which are matched with each other, and the guide rail and the guide slide seat are connected to corresponding fixed parts through bolts.
Specifically, during operation, the working end of the driving cylinder block 23 pushes the first linear guide rail 21 to descend along the vertical direction, and the first linear guide rail 21 is fixedly connected to the guide rail fixing plate 22, so as to drive the guide rail fixing plate 22 and the screw tightening cylinder 18 mounted on the fixing plate to move up and down; when the working end of the screw tightening cylinder 18 extends out, the pressing spring 20 drives the pushing spring compression plate 25 to move downwards, so that the screwdriver 17 is driven to move downwards to complete the screwing operation of the screw.
Specifically, the shell advancing assembly comprises a shell advancing cylinder 4, a cylinder adapter plate 5 and a jacking cylinder 6, the shell advancing cylinder 4 is mounted on the fixed bottom plate 8, and the working end of the shell advancing cylinder 4 stretches and retracts to pull the shell into the lower part of the nailing assembly; the jacking cylinder 6 is connected to the casing advancing cylinder 4 through the cylinder adapter plate 5, and nailing is carried out after the jacking cylinder 6 lifts the casing. The during operation, jacking cylinder 6 and cylinder keysets 5 are located the outside of nailing subassembly, receive the casing 29 that comes from the transmission of former process at first, then 4 work of casing advancing cylinder push up 6 and the casing 29 of top under the nailing subassembly, treat that transformer body 30 is pushed behind the casing combination, and the operation of rethread jacking cylinder 6 rises under the nailing subassembly.
The transformer body advancing assembly comprises a transformer body limiting block 7, a cylinder supporting plate 10 and a transformer body advancing cylinder 13, the bottom surface of the cylinder supporting plate 10 is connected to the fixed bottom plate 8, the transformer body advancing cylinder 13 is installed on a cylinder positioning plate above a horizontal plate of the cylinder supporting plate 10, the working end of the transformer body advancing cylinder 13 is connected with a push plate, the transformer body limiting block 7 is connected to the fixed bottom plate 8, and the transformer body limiting block 7 is located right in front of the shell advancing cylinder 4.
The transformer body advancing assembly is provided with a guide device, the guide device comprises two guide shafts 11 and two linear bearings 12, the linear bearings 12 are mounted on the cylinder positioning plate, one ends of the guide shafts 11 are connected to the push plate, the two guide shafts 11 are connected into the two linear bearings 12 in a penetrating mode, and the two guide shafts 11 are arranged on two sides of the transformer body advancing cylinder 13. When the forward cylinder 13 of the transformer body drives the push plate to move horizontally, the guide shaft 11 and the linear bearing 12 play a role in guiding.
The working process of the utility model is as follows:
firstly, a shell of the transformer is positioned on the jacking cylinder 6, the transformer body 30 is positioned on the transformer limiting block 7, the working end of the transformer body advancing cylinder 13 pushes the push plate to advance, the transformer body is pushed to be under a nailing station, the working end of the shell advancing cylinder 4 enables the shell to reach to be under the nailing station, the transformer body and the shell are assembled together, the assembled product is jacked by the jacking cylinder 6, and finally the screwing operation of the screw is completed through the screwdriver 17 of the nailing component.
The transformer body is pushed to the working position from the placing position by the advancing assembly of the transformer body, after the transformer body is in place, the shell is pushed to the working position from the placing position by the advancing assembly of the shell, and after the two assemblies are in place, the nailing assembly descends to perform nailing operation; after the nailing operation is completed, the jacking cylinder 6 descends and returns to the initial position through the shell advancing cylinder 4, and the nailed transformer product falls onto the finished product conveying belt to be output.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and those skilled in the art should also be able to make various modifications and improvements to the technical solution of the present invention without departing from the spirit of the present invention, and all such modifications and improvements are intended to fall within the scope of the present invention as defined in the appended claims.
Claims (5)
1. The utility model provides a transformer is with automatic nailing mechanism which characterized in that: comprises a side vertical plate (1), a side vertical connecting plate (2), a connecting bedplate (3), a shell advancing assembly, a transformer body advancing assembly, a nailing assembly and a fixed bottom plate (8), the fixed bottom plate (8) is arranged on a frame of the equipment assembly, the connecting bedplate (3) is supported and connected on the top surface of the fixed bottom plate (8) through two parallel vertical plates, the vertical plate is connected to the fixed bottom plate (8) through a fixed foot piece (9), the side vertical plates (1) and the side vertical connecting plates (2) are connected into a square base, the back bottom surface of the square base is fixed on the connecting bedplate (3), the shell advancing assembly is arranged on the vertical plate in the middle, the transformer body advancing assembly is positioned below the nailing assembly, and the shell advancing assembly and the transformer body advancing assembly are vertically arranged, and the nailing assembly is slidably arranged on the square seat.
2. The automatic nailing mechanism for a transformer according to claim 1, wherein: the nailing component comprises a clamping nozzle (14), a clamping nozzle fixing plate (15), an electric screwdriver mounting plate (16), an electric screwdriver (17), a screw tightening cylinder (18), a guide rod (19), a compression spring (20), a first linear guide rail (21), a guide rail fixing plate (22), a driving cylinder (23), a second linear guide rail (24), a spring compression plate (25), a rear fixing plate (26) and a driving cylinder seat (27), wherein the electric screwdriver (17) is mounted on the electric screwdriver mounting plate (16), the electric screwdriver mounting plate (16) is connected to the side surface of the spring compression plate (25), the screw tightening cylinder (18) is connected to the guide rail fixing plate (22) through a cylinder seat plate, the working end of the screw tightening cylinder (18) is connected to an upper spring baffle plate (28), one end of the guide rod (19) is connected to the upper spring baffle plate (28), the other end of the spring compression plate is connected to the spring compression plate (25), and the compression spring (20) is sleeved on the guide rod (19);
the spring compression plate (25) is connected with a second linear guide rail (24), the second linear guide rail (24) and a first linear guide rail (21) are respectively installed on two sides of the guide rail fixing plate (22), the first linear guide rail (21) is connected to the rear fixing plate (26), the rear fixing plate (26) is connected to the square seat, the driving air cylinder (23) is fixed to the rear fixing plate (26), the working end of the driving air cylinder (23) is connected with a driving air cylinder seat (27), and the driving air cylinder seat (27) is connected to the guide rail fixing plate (22);
the clamping nozzle (14) is connected to the bottom end of the clamping nozzle fixing plate (15), the clamping nozzle (14) is positioned through the clamping nozzle fixing plate (15), and the clamping nozzle fixing plate (15) is connected to the bottom of the guide rail fixing plate (22);
the driving cylinder (23) drives the screw tightening cylinder (18) to move up and down to aim at the lifted rear shell for nailing.
3. The automatic nailing mechanism for a transformer according to claim 2, wherein: the shell advancing assembly comprises a shell advancing cylinder (4), a cylinder adapter plate (5) and a jacking cylinder (6), the shell advancing cylinder (4) is mounted on the fixed bottom plate (8), and the working end of the shell advancing cylinder (4) stretches to pull the shell into the position below the nailing assembly; the jacking cylinder (6) is connected to the casing advancing cylinder (4) through the cylinder adapter plate (5), and the jacking cylinder (6) lifts the casing and then performs nailing.
4. The automatic nailing mechanism for a transformer according to claim 3, wherein: the transformer body advancing assembly comprises a transformer body limiting block (7), a cylinder supporting plate (10) and a transformer body advancing cylinder (13), the bottom surface of the cylinder supporting plate (10) is connected to the fixed bottom plate (8), the transformer body advancing cylinder (13) is installed on a cylinder positioning plate above a horizontal plate of the cylinder supporting plate (10), the working end of the transformer body advancing cylinder (13) is connected with a push plate, the transformer body limiting block (7) is connected to the fixed bottom plate (8), and the transformer body limiting block (7) is located right in front of the shell advancing cylinder (4).
5. The automatic nailing mechanism for a transformer according to claim 4, wherein: the transformer body advances and is provided with guider on the subassembly, guider includes two guiding axles (11) and two linear bearing (12), linear bearing (12) are installed on the cylinder locating plate, the one end of guiding axle (11) is connected in the push pedal, two guiding axles (11) through connection are in two linear bearing (12), two guiding axles (11) set up the both sides of transformer body cylinder (13) that advances.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020108937.1U CN210925737U (en) | 2020-01-18 | 2020-01-18 | Automatic nailing mechanism for transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020108937.1U CN210925737U (en) | 2020-01-18 | 2020-01-18 | Automatic nailing mechanism for transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210925737U true CN210925737U (en) | 2020-07-03 |
Family
ID=71369208
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020108937.1U Expired - Fee Related CN210925737U (en) | 2020-01-18 | 2020-01-18 | Automatic nailing mechanism for transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210925737U (en) |
-
2020
- 2020-01-18 CN CN202020108937.1U patent/CN210925737U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200703 |
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| CF01 | Termination of patent right due to non-payment of annual fee |