CN210922188U

CN210922188U - Auxiliary device for ceramic tile sintering

Info

Publication number: CN210922188U
Application number: CN201922017968.6U
Authority: CN
Inventors: 罗品成
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-11-20
Filing date: 2019-11-20
Publication date: 2020-07-03
Anticipated expiration: 2029-11-20

Abstract

The utility model discloses an auxiliary device is used in ceramic tile sintering relates to ceramic tile sintering technical field. The utility model discloses a support and kiln, the support is put inside the kiln, the two opposite sides of support are all installed "S" type chain belt through the set-square, "S" type chain belt includes the driven lever, "S" type chain belt in-band normal running fit has the sintering frame of equidistant setting, be fixed with the baffling board that staggers the setting with "S" type chain belt in the support, the one end that the baffling board stretches out the support is fixed with the slide bar, the support bottom is fixed with the fixed station, the fixed station upper end is fixed with the motor, the motor passes through the rotor and is connected with the driven lever; and a limiting strip matched with the sliding strip is fixed on the opposite inner side surface of the kiln. The utility model discloses a rotation of motor control driven lever, the driven lever drive the circulation of "S" type chain belt and rotate for the ceramic tile mould is heated evenly, ensures that the look of the ceramic tile of sintering out is unanimous, guarantees the efficiency of ceramic tile sintering.

Description

Auxiliary device for ceramic tile sintering

Technical Field

The utility model belongs to the technical field of the ceramic tile sintering, especially, relate to an auxiliary device is used in ceramic tile sintering.

Background

The ceramic tile is an indispensable decorative material, and is an acid and alkali resistant porcelain or stone and the like formed by grinding, mixing, pressing, glazing and sintering refractory metal oxides and semimetal oxides, wherein the building or decorative material is called as the ceramic tile; the raw materials are mostly mixed by clay, quartz sand and the like. Sintering, which means to convert the powdery material into a compact, is a traditional process.

In the production process of the ceramic tile, the sintering temperature and the sintering time in the kiln greatly influence the performance of the product when the ceramic tile is sintered; in the existing ceramic tile sintering process, the positions of a ceramic tile mould and a flame spray gun are relatively fixed, so that the mould is heated unevenly; the bottom mold may be heated too much, causing product cracking; the top mold may be heated insufficiently, so that the product cannot be formed; resulting in inconsistent color of the sintered ceramic tile and affecting the sintering efficiency. In addition, in the use process of the existing ceramic tile sintering kiln, the heat generated by the flame spray gun stays in the kiln for a short time, so that energy waste is easily caused.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an auxiliary device is used in ceramic tile sintering to solve the problem that proposes among the above-mentioned background art.

The utility model discloses a realize through following technical scheme:

the utility model relates to an auxiliary device for ceramic tile sintering, including support and kiln, the support is placed inside the kiln, "S" type chain area is all installed through the set-square to two opposite sides of support, "S" type chain area includes the driven lever, the sintering frame that equidistant setting has been put to the running fit in "S" type chain area, be fixed with the baffling board that staggers the setting with "S" type chain area in the support, the baffling board is fixed with the slide bar in the one end that stretches out the support, the support bottom is fixed with the fixed station, the fixed station upper end is fixed with the motor, the motor passes through the rotor and is connected with the driven lever; a limiting strip matched with the sliding strip is fixed on the opposite inner side surface of the kiln; the motion of driven lever through motor control drives the motion of "S" type chain area, drives the motion of the sintering frame in "S" type chain area for the ceramic tile mould in the sintering frame can be mobile through flame rifle top, makes the ceramic tile mould be heated evenly, ensures that the look of the ceramic tile of sintering out is unanimous, guarantees the efficiency of ceramic tile sintering.

Further, a pulley is fixed at the bottom end of the support.

Further, a row of flame guns are arranged on the bottom surface in the kiln, and a vent is arranged at the top end of the kiln; the flame gun is a flame spray gun and is used for providing a heat source for ceramic tile sintering.

Furthermore, two right-angle sides of the triangular plate are respectively fixed with a connecting plate, and the connecting plates are fixedly connected with the bracket; one end of the triangular plate is fixedly connected with the frame of the support, the other end of the triangular plate is connected with the triangular plate, and the triangular plate is provided with mounting holes which are matched with the driven rod and the rotating shaft in a rotating mode, so that the S-shaped chain belt can run conveniently.

Furthermore, the S-shaped chain belt also comprises two chains, a rotating shaft and a chain wheel, wherein the two chains are linked through the rotating shaft, the chain wheels are fixed at both ends of the rotating shaft, and the chain wheels are meshed with the chains; gears are fixed at both ends of the driven rod and are meshed with the chain; the driven rod is linked with the rotating shaft through a chain.

Furthermore, the sintering frame is of a frame structure, and a ceramic tile mold is inserted in the sintering frame; the sintering frame is internally provided with a cavity which is communicated up and down, so that heat can be directly acted on the ceramic tile die, and the heat loss caused by the heat transferred from the sintering frame to the ceramic tile die is avoided.

Further, the motor is fixed with the actuating lever through the rotor, the other end that the actuating lever is fixed with the rotor is equipped with the rivet, the actuating lever passes through the rivet and rivets with the driven lever, through the riveted mode, is fixed actuating lever and driven lever, and the power transmission of the motor of being convenient for drives the rotation of driven lever through the actuating lever, and the driven lever passes through the motion that the gear drove the chain, and the chain passes through the motion that the sprocket drove the pivot for "S" type chain belt can stable operation.

Furthermore, a notch is formed in one side face of the limiting strip, and the inner wall of the notch is in sliding fit with the peripheral side face of the sliding strip; the position of putting of support is restricted through spacing, through baffling board and spacing cooperation for spacing and sliding strip form sealed separation structure, have lengthened the time of the heat circulation in the support that the opium pipe produced, and the heat that the opium pipe produced of being convenient for has increased the energy utilization of kiln to the processing of ceramic tile grinding apparatus.

The utility model discloses following beneficial effect has:

the utility model provides power by the motor, the driven rod is controlled by the motor to rotate, then the gears at the two ends of the driven rod drive the S-shaped chain belt to move, and the S-shaped chain belt drives the sintering frame to pass through the flame gun in a circulating manner in sequence, thereby ensuring the uniform heating of the ceramic tile grinding tool, ensuring the consistent color of the sintered ceramic tile and ensuring the efficiency of ceramic tile sintering; through being equipped with the baffling board, through baffling board and the cooperation of kiln inner wall, ensure to take hot gas to flow only along the space between kiln inner wall and baffling board, increased the contact time of taking hot gas and ceramic tile mould for the sintering of ceramic tile is more abundant, has improved the energy utilization of kiln.

Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural view of an auxiliary device for sintering ceramic tiles according to the present invention;

FIG. 2 is a front view of FIG. 1;

FIG. 3 is a schematic structural view of a stent;

FIG. 4 is a schematic view of the construction of the kiln;

fig. 5 is a schematic structural view of a sintering frame.

In the drawings, the components represented by the respective reference numerals are listed below:

1-support, 2-kiln, 3-set square, 4- 'S' -shaped chain belt, 5-driven rod, 6-sintering frame, 7-ceramic tile mould, 8-baffle plate, 9-sliding strip, 10-fixed table, 11-motor, 12-driving rod, 13-flame gun, 14-limit strip, 15-ventilation opening, 16-pulley, 17-connecting plate, 18-chain, 19-rotating shaft, 20-chain wheel, 21-gear and 22-notch.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the utility model relates to an auxiliary device for ceramic tile sintering, including support 1 and kiln 2, support 1 is placed inside kiln 2, two opposite sides of support 1 are all installed "S" type chain belt 4 through set-square 3, "S" type chain belt 4 includes driven lever 5, "S" type chain belt 4 is interior running fit with equidistant sintering frame 6 of setting, be fixed with the baffling board 8 that sets up with "S" type chain belt 4 staggeredly in support 1, baffling board 8 stretches out one end of support 1 and is fixed with the gib block 9, support 1 bottom is fixed with fixed station 10, fixed station 10 upper end is fixed with motor 11, motor 11 is connected with driven lever 5 through the rotor; a limiting strip 14 matched with the sliding strip 9 is fixed on the opposite inner side surface of the kiln 2; the motion of driven lever 5 through motor 11 control drives the motion of "S" type chain area 4, drives the motion of sintering frame 6 in "S" type chain area 4 for ceramic tile mould 7 in the sintering frame 6 can be mobile through flame rifle 13 top, ensures that the look of the ceramic tile of sintering out is unanimous, guarantees the efficiency of ceramic tile sintering.

Wherein, the bottom end of the bracket 1 is fixed with a pulley 16.

Wherein, the bottom surface in the kiln 2 is provided with a row of flame guns 13, and the top end of the kiln 2 is provided with a vent 15; the flame gun 13 is a flame spray gun for providing a heat source for the sintering of the ceramic tiles.

Wherein, two right-angle sides of the triangle 3 are both fixed with a connecting plate 17, and the connecting plate 17 is fixedly connected with the bracket 1; one end of the triangular plate 3 is fixedly connected with the frame of the support 1, the other end of the triangular plate 3 is connected with the triangular plate 3, and the triangular plate 3 is provided with mounting holes which are in running fit with the driven rod 5 and the rotating shaft 19, so that the S-shaped chain belt 4 can run conveniently.

The S-shaped chain belt 4 further comprises two chains 18, a rotating shaft 19 and a chain wheel 20, the two chains 18 are linked through the rotating shaft 19, the chain wheel 20 is fixed at two ends of the rotating shaft 19, and the chain wheel 20 is meshed with the chains 18; gears 21 are fixed at both ends of the driven rod 5, and the gears 21 are meshed with the chains 18; the driven rod 5 is linked with the rotating shaft 19 through a chain 18.

Wherein, the sintering frame 6 is a frame structure, and a ceramic tile mould 7 is inserted in the sintering frame 6; the sintering frame 6 is internally provided with a cavity which is through up and down, so that heat can be directly acted on the ceramic tile mould 7 conveniently, and the heat loss caused by the heat transmitted from the sintering frame 6 to the ceramic tile mould 7 is avoided.

Wherein, motor 11 is fixed with actuating lever 12 through the rotor, and the other end that actuating lever 12 is fixed with the rotor is equipped with the rivet, and actuating lever 12 passes through the rivet and rivets with driven lever 5, through the riveted mode, fixes actuating lever 12 and driven lever 5, and the power transmission of motor 11 of being convenient for drives the rotation of driven lever 5 through actuating lever 12, and driven lever 5 passes through the motion of gear 21 drive chain 18, and chain 18 passes through the motion of sprocket 20 drive pivot 19 for "S" type chain belt 4 can stable operation.

Wherein, a notch 22 is arranged on one side surface of the limiting strip 14, and the inner wall of the notch 22 is in sliding fit with the peripheral side surface of the sliding strip 9; the position of putting of support 1 is restricted through spacing strip 14, through baffling board 8 and spacing strip 14's cooperation for spacing strip 14 forms sealed separation structure with slide strip 9, has lengthened the time of the heat that 13 smokers produced circulation in the support, and the heat that 13 smokers produced of being convenient for has increased the energy utilization of kiln to the processing of ceramic tile grinding apparatus.

The utility model discloses a concrete application theory of operation does: firstly, putting a ceramic tile raw material into a ceramic tile mould 7, inserting the mould into a sintering frame 6, pushing a support 1 into a kiln 2, and ensuring the sliding fit of a sliding strip 9 and a limiting strip 14; the method comprises the steps that firstly, a motor 11 is started, then, a flame gun 13 is started, power is provided through the motor 11, a driven rod 5 controlled by the motor 11 rotates, then gears 21 at two ends of the driven rod 5 drive an S-shaped chain belt 4 to move, and the S-shaped chain belt 4 drives sintering frames 6 to pass over the flame gun 13 in a circulating mode in sequence, so that the ceramic tile grinding tool is uniformly heated, the color of sintered ceramic tiles is consistent, and the ceramic tile sintering efficiency is guaranteed; through being equipped with baffling board 8, through baffling board 8 and the cooperation of 2 inner walls of kiln, ensure to take hot gas can only follow the space flow between 2 inner walls of kiln and baffling board 8, increased the contact time of taking hot gas and ceramic tile mould 7 for the sintering of ceramic tile is more abundant, has improved the energy utilization of kiln.

The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. The utility model provides an auxiliary device for ceramic tile sintering, includes support (1) and kiln (2), its characterized in that: the support (1) is placed inside the kiln (2), the two opposite side surfaces of the support (1) are provided with S-shaped chain belts (4) through triangular plates (3), each S-shaped chain belt (4) comprises a driven rod (5), sintering frames (6) which are arranged at equal intervals are rotationally matched in the S-shaped chain belts (4), baffle plates (8) which are staggered with the S-shaped chain belts (4) are fixed in the support (1), one ends, extending out of the support (1), of the baffle plates (8) are fixed with sliding strips (9), the bottom end of the support (1) is fixed with a fixed table (10), the upper end of the fixed table (10) is fixed with a motor (11), and the motors (11) are connected with the driven rods (5) through rotors; and a limiting strip (14) matched with the sliding strip (9) is fixed on the opposite inner side surface of the kiln (2).

2. An auxiliary device for ceramic tile sintering as claimed in claim 1, characterized in that a pulley (16) is fixed to the bottom end of said support (1).

3. An auxiliary device for sintering ceramic tiles as claimed in claim 1, characterised in that the kiln (2) is provided with a row of flame guns (13) on the inner bottom surface and with ventilation openings (15) at the top of the kiln (2).

4. An auxiliary device for sintering ceramic tiles as claimed in claim 1, characterised in that the two right-angled sides of the set square (3) are each fixed with a connecting plate (17), the connecting plates (17) being fixedly connected with the support (1).

5. The auxiliary device for sintering ceramic tiles as claimed in claim 1, wherein the S-shaped chain belt (4) further comprises two chains (18), a rotating shaft (19) and a chain wheel (20), the two chains (18) are linked through the rotating shaft (19), the chain wheel (20) is fixed at both ends of the rotating shaft (19), and the chain wheel (20) is meshed with the chains (18); gears (21) are fixed at two ends of the driven rod (5), and the gears (21) are meshed with the chain (18).

6. An auxiliary device for ceramic tile sintering according to claim 1, characterized in that the sintering frame (6) is a frame structure, and a ceramic tile mold (7) is inserted into the sintering frame (6).

7. An auxiliary device for ceramic tile sintering according to claim 1, characterized in that the motor (11) is fixed with a driving rod (12) through a rotor, the other end of the driving rod (12) fixed with the rotor is provided with a rivet, and the driving rod (12) is riveted with a driven rod (5) through the rivet.

8. An auxiliary device for sintering ceramic tiles as claimed in claim 1, characterised in that a notch (22) is made on one side of the limiting strip (14), and the inner wall of the notch (22) is in sliding fit with the peripheral side of the sliding strip (9).