CN210918430U - Vertical seam post-pouring stressed key of prefabricated ring piece of wind power tower cylinder - Google Patents

Vertical seam post-pouring stressed key of prefabricated ring piece of wind power tower cylinder Download PDF

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Publication number
CN210918430U
CN210918430U CN201921333349.1U CN201921333349U CN210918430U CN 210918430 U CN210918430 U CN 210918430U CN 201921333349 U CN201921333349 U CN 201921333349U CN 210918430 U CN210918430 U CN 210918430U
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groove
main body
stress
key
key main
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CN201921333349.1U
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周瑞权
陈钢
陆峰
顾赞
钦明畅
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Shanghai Institute of Electromechanical Engineering
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Shanghai Institute of Electromechanical Engineering
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Abstract

The utility model discloses a vertical joint post-pouring stressed key of a wind power tower cylinder prefabricated ring piece, which comprises a stressed key main body groove (1) and a groove (2); the stress key main body groove is concavely arranged on the vertical joint splicing surface of the ring piece (3), and vertically penetrates through the ring piece along the height direction of the ring piece; the grooves are concavely arranged on the vertical joint splicing surfaces of the ring pieces, and the grooves are distributed at intervals along the radial direction of the stress key main body groove and are communicated with the stress key main body groove; after the adjacent ring pieces are spliced, the stress key main body grooves and the grooves on the adjacent ring pieces are correspondingly spliced into stress key groove bodies respectively, and the stress keys are formed after slurry is poured into the stress key groove bodies, so that the stress keys and the ring pieces are connected into an integral structure. The upper end and the lower end of the stress key main body groove are respectively provided with a positioning groove, and a pair of assembling positioning pipes (6) are respectively embedded in the positioning grooves. The utility model discloses can reduce the cost of manufacture of ring piece mould, improve ring piece preparation, installation accuracy and efficiency.

Description

Vertical seam post-pouring stressed key of prefabricated ring piece of wind power tower cylinder
Technical Field
The utility model relates to a mosaic structure of prefabricated ring piece of wind power tower cylinder especially relates to a force key is watered after perps of prefabricated ring piece of wind power tower cylinder.
Background
The existing wind power prefabricated concrete tower cylinder is usually cylindrical or polygonal, and is integrally in a circular truncated cone shape or a multi-edge frustum. Because of the limitation of prefabrication and transportation, the whole wind tower has to be divided into a plurality of shell sections in the height (horizontal) direction, and one shell section is divided into a plurality of ring pieces in the circumferential direction (vertical) to meet the requirements of prefabrication and transportation.
Because a cylinder section is divided into a plurality of ring pieces, the ring pieces are spliced through vertical splicing seams. Because the prefabrication precision of a single ring piece is far from reaching the machining precision, the expected assembly precision is difficult to reach when the ring pieces are assembled, so that the accumulated error of the ring pieces and the cylinder sections is very large. In addition, in the dry bolt connection, the reliability of the vertical seam connection of the ring pieces is lowered due to insufficient manufacturing accuracy of the connection portion and insufficient tightening force of the bolt. Although the sealing performance inside and outside the tower can be ensured by placing the sealing strips between the vertical seams, if the connection of the vertical seams is damaged, the sealing effect can be directly influenced.
Disclosure of Invention
An object of the utility model is to provide a force key is watered after perps of wind power tower cylinder prefabricated ring piece can reduce the cost of manufacture of ring piece mould, improves ring piece preparation, installation accuracy and efficiency.
The utility model discloses a realize like this:
a vertical joint post-pouring stressed key of a prefabricated ring piece of a wind power tower cylinder comprises a stressed key main body groove and a groove; the stress key main body groove is concavely arranged on the vertical joint splicing surface of the ring piece, and vertically penetrates through the ring piece along the height direction of the ring piece; the grooves are concavely arranged on the vertical joint splicing surfaces of the ring pieces, and the grooves are distributed at intervals along the radial direction of the stress key main body groove and are communicated with the stress key main body groove; after the adjacent ring pieces are spliced, the stress key main body grooves and the grooves on the adjacent ring pieces are correspondingly spliced into stress key groove bodies respectively, and the stress keys are formed after slurry is poured into the stress key groove bodies, so that the stress keys and the ring pieces are connected into an integral structure.
The groove body sunken depth of recess be greater than the groove body sunken depth of atress key main part groove, the outer end notch width of recess is equivalent with the outer end notch width of atress key main part groove.
The cross section of the groove is of a polygonal structure, and a first inclined plane structure is arranged on the surface of the groove.
The upper end and the lower end of the stress key main body groove are respectively provided with a positioning groove, and a pair of assembling positioning pipes are respectively embedded in the positioning grooves.
The cross section of the positioning groove is of a semicircular structure, and the inner diameter of the positioning groove is equivalent to the outer diameter of the assembled positioning pipe.
The cross section of the stress key main body groove is of a semicircular structure, so that the stress key main body grooves of adjacent ring pieces are spliced to form a cylindrical main body groove structure.
The cross section of the stress key main body groove is of a rectangular structure, so that the stress key main body grooves of adjacent ring pieces are spliced to form the rectangular main body groove structure.
And a second inclined plane structure is arranged on the stress key main body groove of the rectangular structure.
Compared with the prior art, the utility model, following beneficial effect has:
1. the utility model discloses the concatenation of the prefabricated ring piece of various straight line perps form that can be applicable to circular or polygon, range of application and application scope are wide.
2. The utility model discloses a post-cast thick liquids form the size that exists and the error of shape when the mode of atress key fills the concatenation of segment erects seam, makes the mould to the straightness that hangs down and the plane degree requirement greatly reduced of erects seam concatenation face to reduce the manufacturing cost of mould, make the degree of difficulty and manufacturing accuracy, to the required also greatly reduced of precision of the operation of assembling at the scene.
3. The utility model discloses a post-cast slurry forms the mode concatenation ring piece of atress key, makes wind power tower cylinder's whole atress ability reinforce and the reliability higher, and the leakproofness is good, has eliminated prefabricated error.
4. The utility model discloses a post-cast stress key and ring piece between actually can't reach the joint strength of whole grout, can separate the ring piece from perps concatenation face when brokenly tearing open, the operation is more convenient, simple.
The utility model discloses can be under the condition of the general prefabricated precision of ring piece, the prefabricated error of ring piece is eliminated through the bar-like atress key of post-pouring formation when the ring piece carries out the perps concatenation, guarantees assembling precision and the connection reliability of ring piece, also can omit loaded down with trivial details adjustment process simultaneously, compromises must the efficiency of assembling.
Drawings
FIG. 1 is a perspective view of an embodiment 1 of a vertical joint post-cast stressed key of a prefabricated ring plate of a wind power tower of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a perspective view of the embodiment 2 of the post-pouring stressed key of the perps of the prefabricated ring plate of the wind power tower of the present invention;
fig. 4 is a partially enlarged view of fig. 3.
In the figure, 1 a stress key main body groove, 2 grooves, 3 ring sheets, 4 a first inclined plane structure, 5 a second inclined plane structure and 6 an assembling positioning tube.
Detailed Description
The invention will be further explained with reference to the drawings and the specific embodiments.
Referring to the attached drawings 1 and 3, the post-pouring vertical seam stressed key for the prefabricated ring plate of the wind power tower barrel comprises a stressed key main body groove 1 and a groove 2; the stress key main body groove 1 is concavely arranged on the vertical joint splicing surface of the ring piece 3, and the stress key main body groove 1 vertically penetrates through the ring piece 3 along the height direction of the ring piece 3; the grooves 2 are concavely arranged on the vertical joint splicing surface of the ring piece 3, and the grooves 2 are distributed at intervals along the radial direction of the stress key main body groove 1 and are communicated with the stress key main body groove 1; after the adjacent ring pieces 3 are spliced, the stress key main body grooves 1 and the grooves 2 on the adjacent ring pieces 3 are correspondingly spliced into stress key groove bodies respectively, and the stress keys are formed after slurry is poured into the stress key groove bodies, so that the stress keys and the ring pieces 3 are connected into an integral structure.
Groove 2's cell body depth of concavity is greater than the cell body depth of concavity of atress key main part groove 1, groove 2's outer end notch width matches with the outer end notch width of atress key main part groove 1, can further improve the combination firmness of the adjacent ring piece 3 that combines through the atress key.
Referring to fig. 2 and 4, the cross section of the groove 2 is a polygonal structure, and the surface of the groove 2 is provided with a first inclined surface structure 4, so that demolding is facilitated.
The upper end and the lower extreme of atress key main part groove 1 all be equipped with the constant head tank, a pair of registration arm 6 of assembling matches respectively and inlays the dress in the constant head tank, is convenient for play the positioning action when adjacent ring piece 3 is assembled, makes to assemble more accurately.
The cross section of constant head tank be semi-circular structure, and the internal diameter of constant head tank is equivalent with the external diameter of assembling registration arm 6, make to assemble registration arm 6 and inlay the dress just in two cylindrical grooves that the constant head tank concatenation formed, be convenient for assemble the location.
The cross section shapes of the stress key main body groove 1 and the groove 2 can be adjusted according to the actual splicing requirement, and the setting of a die is convenient.
Referring to fig. 1 and 2, example 1:
preferably, the cross section of the stress key main body groove 1 is of a semicircular structure, so that the stress key main body grooves 1 of the adjacent ring pieces 3 are spliced to form a cylindrical main body groove structure, a mold is convenient to match, and post-pouring of slurry is convenient.
Referring to fig. 3 and 4, example 2:
preferably, the cross section of the stress key main body groove 1 is of a rectangular structure, so that the stress key main body grooves 1 of the adjacent ring pieces 3 are spliced to form the rectangular main body groove structure, the matching of a mold is facilitated, and post-pouring of slurry is facilitated.
The stress key main body groove 1 of the rectangular structure is provided with a second inclined plane structure 5, preferably, the second inclined plane structure 5 can be equal to the inclination of the first inclined plane structure 4 and is connected in parallel, and one-time demoulding is facilitated.
When the perps of the ring pieces 3 are spliced, the adjacent ring pieces 3 are spliced through the perps splicing surfaces of the adjacent ring pieces, so that the stress key main body grooves 1, the grooves 2 and the positioning grooves are correspondingly butted, a complete stress key groove body is formed at the perps splicing surfaces of the adjacent ring pieces 3, and the splicing positioning pipes 6 made of plastic pipes are arranged in the upper positioning groove and the lower positioning groove and used for positioning the splicing of the adjacent ring pieces 3, so that the splicing precision is improved. And then slurry is poured into the stressed key groove body, and after the slurry is solidified, a stressed key is formed, so that the stressed key and the two annular sheets 3 are connected into an integral structure, and the splicing of the two adjacent annular sheets 3 is completed. The post-pouring stressed key of the vertically through ring piece 3 can form a second sealing structure of the vertical seam, so that the internal and external environments of the tower can be isolated more reliably, and internal equipment can be protected more effectively.
Because no dowel bar is reserved between the two ring pieces 3, the bonding force of the solidified stress key and the ring pieces 3 cannot reach the strength of integral grouting connection, but the stress key can bear component forces in various directions only by the fact that the materials of the stress key and the ring pieces 3 have the same mechanical properties, and the ring pieces 3 can be separated from the vertical seams more conveniently through the stress key when being broken and separated.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, therefore, any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention should be included in the scope of the present invention.

Claims (8)

1. The utility model provides a force key is watered after perps of wind power tower cylinder prefabricated ring piece which characterized by: comprises a stress key main body groove (1) and a groove (2); the stress key main body groove (1) is concavely arranged on the vertical joint splicing surface of the ring piece (3), and the stress key main body groove (1) vertically penetrates through the ring piece (3) along the height direction of the ring piece (3); the grooves (2) are concavely arranged on the vertical joint splicing surface of the ring piece (3), and the grooves (2) are distributed at intervals along the radial direction of the stress key main body groove (1) and are communicated with the stress key main body groove (1); after the adjacent ring pieces (3) are spliced, the stress key main body grooves (1) and the grooves (2) on the adjacent ring pieces (3) are correspondingly spliced into stress key groove bodies respectively, and the stress keys are formed after slurry is poured into the stress key groove bodies, so that the stress keys and the ring pieces (3) are connected into an integral structure.
2. The perps post-cast stressed key of the prefabricated ring plate of the wind tower as claimed in claim 1, characterized in that: the groove body sunken depth of recess (2) be greater than the groove body sunken depth of atress key main part groove (1), the outer end notch width of recess (2) is equivalent with the outer end notch width of atress key main part groove (1).
3. The vertical joint post-pouring stressed key of the wind tower prefabricated ring piece as claimed in claim 1 or 2, which is characterized in that: the cross section of the groove (2) is of a polygonal structure, and a first inclined plane structure (4) is arranged on the surface of the groove (2).
4. The perps post-cast stressed key of the prefabricated ring plate of the wind tower as claimed in claim 1, characterized in that: the upper end and the lower end of the stress key main body groove (1) are respectively provided with a positioning groove, and a pair of assembling positioning pipes (6) are respectively embedded in the positioning grooves.
5. The perps post-cast stressed key of the wind tower prefabricated ring piece as claimed in claim 4, characterized in that: the cross section of the positioning groove is of a semicircular structure, and the inner diameter of the positioning groove is equivalent to the outer diameter of the assembled positioning pipe (6).
6. The perps post-cast stressed key of the prefabricated ring plate of the wind tower as claimed in claim 1, characterized in that: the cross section of the stress key main body groove (1) is of a semicircular structure, so that the stress key main body grooves (1) of the adjacent ring pieces (3) are spliced to form a cylindrical main body groove structure.
7. The perps post-cast stressed key of the prefabricated ring plate of the wind tower as claimed in claim 1, characterized in that: the cross section of the stress key main body groove (1) is of a rectangular structure, so that the stress key main body grooves (1) of the adjacent ring pieces (3) are spliced to form the rectangular main body groove structure.
8. The perps post-cast stressed key of the prefabricated ring plate of the wind tower as claimed in claim 7, characterized in that: and a second inclined plane structure (5) is arranged on the stress key main body groove (1) of the rectangular structure.
CN201921333349.1U 2019-08-16 2019-08-16 Vertical seam post-pouring stressed key of prefabricated ring piece of wind power tower cylinder Active CN210918430U (en)

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CN201921333349.1U CN210918430U (en) 2019-08-16 2019-08-16 Vertical seam post-pouring stressed key of prefabricated ring piece of wind power tower cylinder

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112922788A (en) * 2021-03-09 2021-06-08 中国电建集团西北勘测设计研究院有限公司 Fan tower section of thick bamboo precast concrete component and fan tower section of thick bamboo
CN114033625A (en) * 2021-11-30 2022-02-11 华电重工机械有限公司 Wind power tower cylinder foundation shell ring structure
WO2022032403A1 (en) * 2020-08-13 2022-02-17 Mecal Intellectual Property And Standards B.V. Method for making an interlocking joint (shear key) between prefabricated elements to build a concrete wind turbine tower or similar

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022032403A1 (en) * 2020-08-13 2022-02-17 Mecal Intellectual Property And Standards B.V. Method for making an interlocking joint (shear key) between prefabricated elements to build a concrete wind turbine tower or similar
CN112922788A (en) * 2021-03-09 2021-06-08 中国电建集团西北勘测设计研究院有限公司 Fan tower section of thick bamboo precast concrete component and fan tower section of thick bamboo
CN114033625A (en) * 2021-11-30 2022-02-11 华电重工机械有限公司 Wind power tower cylinder foundation shell ring structure

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