CN210914322U - Full-automatic debugging equipment for performance of electric control valve - Google Patents
Full-automatic debugging equipment for performance of electric control valve Download PDFInfo
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- CN210914322U CN210914322U CN201921655824.7U CN201921655824U CN210914322U CN 210914322 U CN210914322 U CN 210914322U CN 201921655824 U CN201921655824 U CN 201921655824U CN 210914322 U CN210914322 U CN 210914322U
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Abstract
The utility model provides a full-automatic debugging equipment of automatically controlled valve performance, its structure includes the frame, compresses tightly locating component, debugging subassembly and robot and goes up the unloading subassembly, wherein compresses tightly locating component and arranges the frame in, and every set compresses tightly the subassembly below and is equipped with the debugging subassembly, and the unloading subassembly is located in the frame periphery on the robot. The advantages are that: 1) automatic feeding and discharging are realized through a six-axis robot, so that the automation degree is improved; 2) by setting multi-station debugging, the production efficiency is improved; 3) the product is jacked by the servo motor to be debugged, the debugging speed is accurately controlled, and the debugging precision is ensured.
Description
Technical Field
The utility model relates to a full-automatic debugging equipment of automatically controlled valve performance belongs to automatic equipment technical field.
Background
The electric control valve is a basic industrial element device controlled by electromagnetism, in particular to a core part of an automobile air conditioner compressor. The check out test set of automatically controlled valve detects for manual operation simplex position at present, and the detection project is many and complicated, hardly guarantees the debugging precision to influence automatically controlled valve performance, and manual debugging inefficiency, the human cost is high, is difficult to satisfy the development demand of trade, influences enterprise's productivity even.
Disclosure of Invention
The utility model aims to overcome the above-mentioned defect that current automatically controlled valve manual debugging method exists, provide an automatically controlled valve performance full-automatic debugging equipment, utilize the robot to go up unloading and realize that automatically regulated automatically controlled valve product can the property, the multistation debugging improves debugging efficiency, promotes the productivity.
The technical solution of the utility model is as follows: the utility model provides a full-automatic debugging equipment of automatically controlled valve performance, its structure includes the frame, compresses tightly locating component, debugging subassembly and the last unloading subassembly of robot, and wherein 4 sets of compressing tightly locating component arrange in the frame, and every set compresses tightly locating component below and is equipped with 1 set of debugging subassembly, and the last unloading subassembly of robot is located peripherally at the frame.
The frame is formed by splicing two prismatic frame structures with trapezoidal cross sections, and the frame structure comprises frame connecting plates, frame reinforcing plates and frame bottom feet, wherein 2 frame connecting plates are arranged on the upper surface of the frame, 2 frame reinforcing plates are arranged on the upper parts of the left side and the right side of the frame, and 6 frame bottom feet are respectively arranged at connecting nodes of the frame and the ground; the frame connecting plate is used for fixing the pressing positioning assembly and the debugging assembly.
The pressing and positioning assembly comprises an A pressing and positioning assembly connecting plate, a telescopic cylinder connecting plate, a locking cylinder connecting plate, a contact pin, a B pressing and positioning assembly connecting plate, a locking bolt, a pressing cylinder connecting plate, a locking block and a pressing cylinder; the clamping device comprises a telescopic cylinder, a clamping cylinder, a locking block, a pin cylinder, a B pressing positioning assembly connecting plate, a rack connecting plate, an electric control valve and an electric control valve, wherein the telescopic cylinder is connected with the A pressing positioning assembly connecting plate through a telescopic cylinder connecting plate, the clamping cylinder is connected with the telescopic cylinder through a pressing cylinder connecting plate, the locking block is arranged at the bottom of the clamping cylinder, the pin cylinder is fixed on the B pressing positioning assembly connecting plate through a pin cylinder connecting plate, the locking cylinder is connected with the B pressing positioning assembly connecting plate through a locking cylinder connecting plate, the B pressing positioning assembly connecting; the locking bolt is arranged at the front end of the locking cylinder connecting plate, and the contact pin is arranged right below the locking bolt and connected with the contact pin cylinder.
The debugging assembly comprises a debugging assembly fixing plate, a screw rod, a jacking pressure head connecting plate, a linear guide rail, a guide rail slide block, a coupler, a motor mounting plate and a jacking motor; wherein jacking motor fixes on the motor mounting panel to be connected with the lead screw through the shaft coupling, the jacking pressure head is fixed on jacking pressure head connecting plate, and jacking pressure head connecting plate is connected with the lead screw slider, and the lead screw slider is connected with the guide rail slider, the guide rail slider moves on linear guide, and debugging subassembly fixed plate is located the top of debugging subassembly and is connected with the lower surface of frame connecting plate.
The robot loading and unloading assembly comprises a loading and unloading robot, a loading clamping jaw connecting plate, a loading clamping jaw, a blanking clamping jaw connecting plate and a robot base; wherein go up unloading robot and fix on the robot base, material loading clamping jaw and unloading clamping jaw are fixed at last unloading robot end through material loading clamping jaw connecting plate and unloading clamping jaw connecting plate respectively for get and put automatically controlled valve product.
The utility model has the advantages that:
1) automatic feeding and discharging are realized through a six-axis robot, so that the automation degree is improved;
2) by setting multi-station debugging, the production efficiency is improved;
3) the product is jacked by the servo motor to be debugged, the debugging speed is accurately controlled, and the debugging precision is ensured.
Drawings
Fig. 1 is a schematic structural diagram of a full-automatic debugging device for the performance of an electric control valve.
Fig. 2 is a schematic structural view of the gantry.
Fig. 3 is a schematic diagram of the positioning and compressing assembly.
Fig. 4 is a schematic diagram of the debugging component.
Fig. 5 is a schematic structural diagram of a loading and unloading assembly of the robot.
Fig. 6 is a schematic diagram of the control system.
Fig. 7 is a diagram of an auto-commissioning gas circuit.
Wherein 1 is a frame, 2 is a positioning and pressing component, 3 is a debugging component, and 4 is a robot loading and unloading component; 101 is a frame connecting plate, 102 is a frame reinforcing plate, 103 is a frame foot, 201 is an a pressing positioning component connecting plate, 202 is a telescopic cylinder, 203 is a telescopic cylinder connecting plate, 204 is a locking cylinder, 205 is a locking cylinder connecting plate, 206 is a pin cylinder connecting plate, 207 is a pin cylinder, 208 is a pin, 209 is a B pressing positioning component connecting plate, 210 is a locking bolt, 211 is a pressing cylinder connecting plate, 212 is a locking block, and 213 is a pressing cylinder; 301 is a debugging component fixing plate, 302 is a screw rod, 303 is a jacking pressure head, 304 is a jacking pressure head connecting plate, 305 is a linear guide rail, 306 is a guide rail sliding block, 307 is a coupler, 308 is a motor mounting plate, and 309 is a jacking motor; 401 is a loading and unloading robot, 402 is a loading jaw connecting plate, 403 is a loading jaw, 404 is a blanking jaw, 405 is a blanking jaw connecting plate, and 406 is a robot base.
Detailed Description
As shown in figure 1, the full-automatic debugging equipment for the performance of the electric control valve structurally comprises a rack 1, compression positioning assemblies 2, debugging assemblies 3 and a robot loading and unloading assembly 4, wherein 4 sets of compression positioning assemblies 2 are arranged on the rack 1, 1 set of debugging assembly 3 is arranged below each set of compression positioning assembly 2, and the robot loading and unloading assembly 4 is arranged on the periphery of the rack 1.
As shown in fig. 2, the frame 1 is formed by splicing two prism frame structures with trapezoidal cross sections, and the structure of the frame includes a frame connecting plate 101, frame reinforcing plates 102 and frame feet 103, wherein 2 frame connecting plates 101 are arranged on the upper surface of the frame 1, 2 frame reinforcing plates 102 are arranged on the upper portions of the left side and the right side of the frame 1, and 6 frame feet 103 are respectively arranged at the connecting nodes of the frame 1 and the ground; the frame connecting plate 101 is used for fixing the pressing positioning assembly 2 and the debugging assembly 3.
As shown in fig. 3, the pressing and positioning assembly 2 includes a pressing and positioning assembly connecting plate 201, a telescopic cylinder 202, a telescopic cylinder connecting plate 203, a locking cylinder 204, a locking cylinder connecting plate 205, a pin cylinder connecting plate 206, a pin cylinder 207, a pin 208, a B pressing and positioning assembly connecting plate 209, a locking bolt 210, a pressing cylinder connecting plate 211, a locking block 212, and a pressing cylinder 213; the telescopic cylinder 202 is connected with an A pressing and positioning component connecting plate 201 through a telescopic cylinder connecting plate 203, the pressing cylinder 213 is connected with the telescopic cylinder 202 through a pressing cylinder connecting plate 211, the locking block 212 is arranged at the bottom of the pressing cylinder 213, the pin cylinder 207 is fixed on a B pressing and positioning component connecting plate 209 through a pin cylinder connecting plate 206, the locking cylinder 204 is connected with the B pressing and positioning component connecting plate 209 through a locking cylinder connecting plate 205, the B pressing and positioning component connecting plate 209 is connected with the upper surface of the rack connecting plate 101, and the front end of the B pressing and positioning component connecting plate is provided with a positioning hole matched with the profile of the electric control; the locking bolt 210 is arranged at the front end of the locking cylinder connecting plate 205, and the pin 208 is arranged right below the locking bolt 210 and connected with the pin cylinder 207.
As shown in fig. 4, the debugging assembly 3 includes a debugging assembly fixing plate 301, a screw 302, a jacking pressure head 303, a jacking pressure head connecting plate 304, a linear guide rail 305, a guide rail slider 306, a coupler 307, a motor mounting plate 308, and a jacking motor 309; wherein jacking motor 309 is fixed on motor mounting panel 308 to be connected with lead screw 302 through shaft coupling 307, jacking pressure head 303 is fixed on jacking pressure head connecting plate 304, and jacking pressure head connecting plate 304 is connected with the lead screw slider, and the lead screw slider is connected with guide rail slider 306, guide rail slider 306 moves on linear guide 305, and debugging subassembly fixed plate 301 is located the top of debugging subassembly 3 and is connected with the lower surface of frame connecting plate 101.
As shown in fig. 5, the robot loading and unloading assembly 4 includes a loading and unloading robot 401, a loading jaw connection plate 402, a loading jaw 403, a blanking jaw 404, a blanking jaw connection plate 405, and a robot base 406; the feeding and discharging robot 401 is a six-axis robot and is fixed on a robot base 406, and the feeding clamping jaw 403 and the discharging clamping jaw 404 are fixed at the tail end of the feeding and discharging robot 401 through a feeding clamping jaw connecting plate 402 and a discharging clamping jaw connecting plate 405 respectively and used for taking and placing electric control valve products.
The working process of the electric control valve performance debugging equipment specifically comprises the following steps:
① the robot loading and unloading assembly 4 puts the electric control valve product to be tested into the positioning hole on the connecting plate 209 of the B pressing and positioning assembly, the telescopic cylinder 202 extends out, the pressing cylinder 213 presses downwards, the locking cylinder 204 extends out, the locking bolt 210 on the locking cylinder 204 is inserted into the hole of the locking block 212, the pin cylinder 207 extends out, the pin 208 is inserted into the electric control valve product, and the debugging is waited;
② when the compaction positioning component 2 fixes the electric control valve product to be tested, the jacking motor 307 drives the screw rod 302 to rotate according to the preset speed, the screw rod 302 rotates to drive the jacking pressure head 303 to ascend, and the parts of the electric control valve product to be tested are jacked and debugged until the performance index of the product is reached, the jacking motor 307 stops ascending and descends to a safe position, and the process is repeated after the compaction debugging component fixes the next product;
③, the pin cylinder 207 and the locking cylinder 204 retract after debugging is finished, the pressing cylinder 213 ascends, the telescopic cylinder 202 retracts, the manipulator takes out the product, and then the cycle action of the next electric control valve product is repeated.
As shown in fig. 6 to 7, the control system of the device of the present invention adopts a siemens 1215 type programmable controller as a main control unit, and an industrial personal computer for storing data; a servo motor in an automatic debugging gas circuit adopts Siemens V90 series, a cylinder adopts the brand of Sudoku, and a pressure transmitter adopts the brand of Germany HEIM.
Debugging:
1) after the product is loaded into the tool, after a start debugging button is pressed, the product is electrified and debugged, and the Ps value is prejudged before debugging: if the Ps value is lower than the Ps target set value, debugging; if the value is higher than the upper limit of the qualified Ps judgment value, prompting that the product is abnormal and terminating debugging;
2) setting a minimum force and a maximum force when starting debugging, pausing for 1-3 seconds when detecting that Ps quickly reaches a target set value, comparing the Ps with the target set value after the Ps is stabilized, continuing debugging if the Ps is less than the target set value, and stopping debugging for detecting whether the Ps is qualified or not if the Ps is within the range of the target set value or exceeds the upper limit of the set value;
3) detecting whether debugging is qualified: firstly, the power is cut off, then the air is stopped, and meanwhile, the press retreats to avoid applying pressure to the corrugated pipe; then ventilation and electrification are carried out, the detection value of the Ps is compared with the qualified judgment range, whether the detection value meets the requirements is judged, whether the difference value of the Pc-Ps is in the range is detected, if the two detection values meet the requirements at the same time, the Ps is debugged to be qualified, and if the difference value is lower than the lower limit of the qualified judgment value of the Ps, the debugging is continued; if the value is higher than the upper limit of the qualified Ps judgment value and the Pc-Ps difference value does not meet the requirement or the Ps value continuously rises and exceeds a certain value during comparison, judging NG and simultaneously prompting which item is unqualified;
4) product commissioning end
After the product is judged, the detection system sequentially cuts off the power supply and the air source; and releasing the clamping mechanism and ejecting the product.
The above is the preferred embodiment of the present invention, and the patent scope of the present invention is not limited thereby, and all the contents of the description and the drawings of the present invention for carrying out the equivalent structure transformation or modification should be considered as falling within the protection scope of the present invention.
Claims (5)
1. The utility model provides a full-automatic debugging equipment of automatically controlled valve performance, characterized by includes frame (1), compresses tightly locating component (2), debugging subassembly (3) and robot and goes up unloading subassembly (4), and wherein 4 sets compress tightly locating component (2) and arrange frame (1) in, and every set compresses tightly locating component (2) below and is equipped with 1 set of debugging subassembly (3), and the robot goes up unloading subassembly (4) and locates peripherally in frame (1).
2. The full-automatic debugging equipment for the performance of the electric control valve according to claim 1, characterized in that the rack (1) is formed by splicing two prismatic frame structures with trapezoidal cross sections, and the structure comprises rack connecting plates (101), rack reinforcing plates (102) and rack feet (103), wherein 2 rack connecting plates (101) are arranged on the upper surface of the rack (1), 2 rack reinforcing plates (102) are arranged on the upper parts of the left side and the right side of the rack (1), and 6 rack feet (103) are respectively arranged on connecting nodes of the rack (1) and the ground; the frame connecting plate (101) is used for fixing the pressing positioning assembly (2) and the debugging assembly (3).
3. The full-automatic debugging equipment for the performance of the electric control valve is characterized in that the pressing and positioning assembly (2) comprises an A pressing and positioning assembly connecting plate (201), a telescopic cylinder (202), a telescopic cylinder connecting plate (203), a locking cylinder (204), a locking cylinder connecting plate (205), a pin cylinder connecting plate (206), a pin cylinder (207), a pin (208), a B pressing and positioning assembly connecting plate (209), a locking bolt (210), a pressing cylinder connecting plate (211), a locking block (212) and a pressing cylinder (213); the telescopic cylinder (202) is connected with the A pressing positioning component connecting plate (201) through a telescopic cylinder connecting plate (203), the pressing cylinder (213) is connected with the telescopic cylinder (202) through a pressing cylinder connecting plate (211), the locking block (212) is arranged at the bottom of the pressing cylinder (213), the pin cylinder (207) is fixed on the B pressing positioning component connecting plate (209) through a pin cylinder connecting plate (206), the locking cylinder (204) is connected with the B pressing positioning component connecting plate (209) through a locking cylinder connecting plate (205), the B pressing positioning component connecting plate (209) is connected with the upper surface of the rack connecting plate (101), and the front end of the B pressing positioning component connecting plate (209) is provided with a positioning hole matched with the profile of the electric control valve; the locking bolt (210) is arranged at the front end of the locking cylinder connecting plate (205), and the contact pin (208) is arranged right below the locking bolt (210) and connected with the contact pin cylinder (207).
4. The full-automatic debugging equipment for the performance of the electric control valve is characterized in that the debugging component (3) comprises a debugging component fixing plate (301), a screw rod (302), a jacking pressure head (303), a jacking pressure head connecting plate (304), a linear guide rail (305), a guide rail sliding block (306), a coupler (307), a motor mounting plate (308) and a jacking motor (309); wherein jacking motor (309) are fixed on motor mounting panel (308) to be connected with lead screw (302) through shaft coupling (307), jacking pressure head (303) are fixed on jacking pressure head connecting plate (304), and jacking pressure head connecting plate (304) are connected with the lead screw slider, and the lead screw slider is connected with guide rail slider (306), guide rail slider (306) move on linear guide (305), and debugging subassembly fixed plate (301) are located the top of debugging subassembly (3) and are connected with the lower surface of frame connecting plate (101).
5. The full-automatic performance debugging equipment for the electric control valve according to claim 1, wherein the robot loading and unloading assembly (4) comprises a loading and unloading robot (401), a loading clamping jaw connecting plate (402), a loading clamping jaw (403), a unloading clamping jaw (404), an unloading clamping jaw connecting plate (405) and a robot base (406); the feeding and discharging robot (401) is fixed on a robot base (406), and the feeding clamping jaw (403) and the discharging clamping jaw (404) are fixed at the tail end of the feeding and discharging robot (401) through a feeding clamping jaw connecting plate (402) and a discharging clamping jaw connecting plate (405) respectively and used for taking and placing electric control valve products.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921655824.7U CN210914322U (en) | 2019-09-30 | 2019-09-30 | Full-automatic debugging equipment for performance of electric control valve |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921655824.7U CN210914322U (en) | 2019-09-30 | 2019-09-30 | Full-automatic debugging equipment for performance of electric control valve |
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| Publication Number | Publication Date |
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| CN210914322U true CN210914322U (en) | 2020-07-03 |
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| CN201921655824.7U Active CN210914322U (en) | 2019-09-30 | 2019-09-30 | Full-automatic debugging equipment for performance of electric control valve |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110589464A (en) * | 2019-09-30 | 2019-12-20 | 苏州新智机电科技有限公司 | Full-automatic debugging equipment for performance of electric control valve |
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2019
- 2019-09-30 CN CN201921655824.7U patent/CN210914322U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110589464A (en) * | 2019-09-30 | 2019-12-20 | 苏州新智机电科技有限公司 | Full-automatic debugging equipment for performance of electric control valve |
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