CN210909322U - A glass edging and punching machine - Google Patents

Abstract

The utility model relates to a glass edging all-in-one that punches, which comprises a frame, frame top sequence installation raceway module, orientation module, edging module, the module of punching and lower piece module, the orientation module side sets up piece module, the crossbeam module is still installed at the frame top, it installs on the crossbeam module to go up piece module top, slidable mounting manipulator module on the crossbeam module, still install electrical control system and garbage collection module in the frame, the garbage collection module is installed inside the frame. The utility model discloses glass edging all-in-one that punches degree of automation is high, can realize glass's edging integration of punching, and the glass product defective percentage reduces to below 0.1% to can effectively collect the water of edging in-process, can not splash to peripheral equipment, prevent the corrosion that produces between equipment each other.

Description

A glass edging and punching machine

technical field

The utility model relates to the field of glass processing, in particular to an integrated machine for edging and punching glass.

Background technique

At present, the edging and punching process of glass wafers usually adopts an independent glass edging equipment and another independent glass punching equipment, and most of the glass edging equipments are edging by grinding wheel and glass circle. The way the slices are placed horizontally. Because glass uses water as cutting fluid in the process of edging, in this horizontal edging method, the grinding wheel can easily throw the water into the space around the edger in the horizontal direction, causing the equipment in the surrounding space to corrode and the working environment of the workers is harsh. After edging, it is up to the worker to transfer the wafer glass to the glass drilling machine by hand. Workers' hands need to be in contact with the round glass with water and glass powder for a long time, and finger rot is easy to occur, and this working method has low production efficiency and high labor intensity.

Utility model content

The purpose of the utility model is to provide an integrated glass edging and punching machine, which is used to solve the problems in the prior art that glass edging and punching are completed by two devices, low work efficiency, high labor intensity of workers and poor safety.

The utility model provides an all-in-one glass edging and punching machine, comprising a frame, a raceway module, a positioning module, an edging module, a punching module and a lower film module are sequentially installed on the top of the frame, and the side of the positioning module is A loading module is provided, a beam module is also installed on the top of the rack, the top of the loading module is installed on the beam module, the robot module is slidably installed on the beam module, and the electrical control system and waste collection are also installed on the rack. module, the waste collection module is installed inside the rack.

Further, the raceway module includes an angle iron, a rectangular tube and a number of rollers, the two ends of each roller are respectively rotatably mounted on the angle iron and the rectangular tube through bearings, and the drive motor is fixedly installed on the outer side of the rectangular tube, so the The output shaft of the driving motor penetrates into the rectangular tube and is connected to the main sprocket, a plurality of driven sprockets are arranged in the rectangular tube, and each of the driven sprockets is respectively installed on the outer end of the corresponding roller, and further includes: The chain is sleeved on the main sprocket and the driven sprocket.

Further, the positioning module includes a base frame, on which a screw 1, a single roller and a sliding block 1 are installed in sequence, a rack is fixedly installed on the top of the sliding block 1, and a connecting plate 1 is slidably installed. A stepper motor is installed on the first plate, and the bottom end of the output shaft of the stepper motor passes through the connecting plate to fix the connecting gear together. The gear and the rack are meshed and connected, and the two sides of the connecting plate are symmetrically installed with screws and glass. For the sensor, two arc-shaped guide rails are arranged on the top of the slider, and the arc-shaped guide rails are in sliding connection with the bottom of the connecting plate.

Further, the loading module includes a bracket 1, a cantilever beam 1 is fixedly installed on the side of the upper end of the bracket 1, the cantilever beam 1 is fixedly installed on the beam module, and the driving cylinder 1 is fixedly installed at the bottom of the cantilever beam 1, so A connecting piece 1 is fixedly installed at the bottom of the piston rod of the driving cylinder 1, the connecting piece 1 is connected to a supporting component 1, and a rotating shaft 1 is rotatably installed inside the supporting component 1. One end of the rotating shaft 1 is fixedly installed with an adsorption component 1, and the other end is fixed. One end of connecting rod 1 is connected, the other end of the connecting rod 1 is fixed to one end of the connecting pin shaft 1, and the other end of the pin shaft 1 is slidably embedded in the "L"-like guide groove 1 inside the bracket 1;

The first support assembly includes a longitudinal plate, a transverse plate, and two bearing seats. The longitudinal plate is fixedly installed on the connecting piece. The first bearing seat is fixedly installed on the horizontal plate 1, the two bearing seats 1 are provided with a through hole inside, and the rotating shaft 1 is rotatably installed in the through hole through the bearing;

The first adsorption assembly includes a suction cup 1 and an L-shaped bracket 1, one side of the L-shaped bracket 1 is fixedly installed on the rotating shaft 1, and the other side is connected to the suction cup 1 through a hollow screw 1.

Further, the beam module includes a gantry frame, a sheet metal 1, a bearing seat 2 and an L-shaped bracket 2 are installed on the side of the gantry frame, a drag chain is installed on the sheet metal 1, and a bearing seat is installed on the L-shaped bracket 2. Sanhe servo motor, the output end of the servo motor is connected to the coupling 1, the coupling 1 is connected to the ball screw nut, and the two ends of the ball screw nut pass through the bearing seat 2 and the bearing seat 3 respectively, The ball screw nut is threadedly connected to an adapter ring, the adapter ring is connected to a screw rod, the top of the gantry frame is installed with a second sheet metal and a traverse guide rail, and the traverse guide rail is slidably connected to a traverse slider. The two ends of the sheet metal are connected to the organ cover.

Further, the manipulator module includes a connecting sheet metal and three support seats, the inner end of the organ cover is connected to the outer end of the connecting sheet metal, and the connecting sheet metal and the three support seats are all mounted on the traverse sliding block, The support seat in the middle is connected to the first screw rod, each of the support seats is connected to the support frame through the second screw rod, the second screw rod above the support frame is sleeved with a spring, and the first nut is set above the spring, and the nut has a thread It is connected to the upper end of the second screw and presses the spring. Two vertical plates are installed at the bottom of the support frame, and a push cylinder is installed on one of the vertical plates. The output end of the push cylinder is connected to the pressure plate. The lining plate is mounted on the other vertical plate.

Further, the edging module includes a second bracket, a third bracket, a fourth bracket and a guide rail 1 that are fixedly installed on the frame. A motor 1 is installed on the bracket 2, and the output end of the motor 1 is connected through the bracket 2. Shaft 2, the coupling 2 is connected to the screw nut, the guide rail 1 is slidably connected to the sliding block 2, the top of the sliding block 2 is installed with a plate 1, the board 1 is connected to the screw nut, and the board 1 is on the upper The second guide rail is installed, the second guide rail is slidably connected to the slider 3, the top of the slider 3 is installed with the second plate, the second motor is installed on the second plate, the output shaft of the second motor is connected to the grinding wheel, and the second plate is connected to the cylinder 1 , the cylinder is installed on the frame;

The second cylinder is installed on the bracket 3, the output end of the cylinder 2 is connected to the shaft 1, the shaft 1 rotates to connect the wheel 1, the bracket 4 is installed with a reducer, the reducer is connected to the motor 3, and the reducer The output shaft is connected to the second shaft, and the second shaft is connected to the second wheel through a flange and a bearing, and the first wheel and the second wheel are arranged facing each other.

Further, the punching module includes two front uprights and two rear uprights installed symmetrically, and a tightening cylinder is fixedly installed on the inner side of the two front uprights, and the output end of the tightening cylinder is fixedly connected to the clamping plate, and the A positioning plate is fixedly installed on the two rear uprights, the clamping plate and the positioning plate are arranged facing each other, two positioning shafts are fixedly installed on the positioning plate, the outer ends of the positioning shafts slide through the clamping plate, the The front beam is fixedly installed between the two front columns, the rear beam is fixedly installed between the two rear columns, the front beam and the rear beam are both installed with machine heads, and the machine heads on the front beam and the rear beam are symmetrically arranged, and The drill bit on the machine head passes through the clamping plate and the positioning plate respectively;

The machine head includes a second connecting plate, a sliding plate, a screw motor, a brushless motor, a gear box and a drill bit. The drill bit is connected with the top screw of the gear box, the gear box is connected with the brushless motor, and the gear box is fixedly installed. On the sliding plate, a screw motor is fixedly installed on the outer side of the sliding plate, a second nut is fixed on the second connecting plate, and the screw of the screw motor is threadedly connected with the second nut; a positioning sheet is installed on the top of the positioning plate.

Further, the lower-piece module includes a bracket 5, the side of the upper end of the bracket 5 is fixedly installed with a cantilever beam 2, the cantilever beam 2 is fixedly installed on the beam module, and the driving cylinder 2 is fixedly installed at the bottom of the cantilever beam 2, so The second connecting piece is fixedly installed at the bottom of the piston rod of the second driving cylinder, and the second connecting piece is connected to the second supporting component. One end of the second connecting rod is connected, the other end of the second connecting rod is fixedly connected to one end of the second pin shaft, and the other end of the second pin shaft is embedded in the second "L"-like guide groove inside the bracket 5;

The second support assembly includes a second longitudinal plate, a second transverse plate, and two bearing seats IV. The second longitudinal plate is fixedly installed on the second connecting piece, and the second transverse plate is fixedly installed on the side surface of the second longitudinal plate. The bearing seat 4 is fixedly installed on the transverse plate 2, the two bearing seats 4 are provided with through holes in the interior, and the rotating shaft 2 is rotatably installed in the through hole through the bearing;

The second adsorption assembly includes a second suction cup, a connecting vertical plate, a connecting horizontal plate and a push rod cylinder, the connecting vertical plate is fixedly connected to the second rotating shaft, the push rod cylinder is installed on the connecting vertical plate, and the push rod cylinder is mounted on the connecting vertical plate. The output end of the connecting plate is connected to the connecting horizontal plate, and the bottom of the connecting horizontal plate is equipped with two suction cups.

Further, the electrical control system includes a control center and a display screen, the control center is installed in an electric control box at the bottom of the rack, and the display screen is installed at the top of the rack; the waste collection module includes a bucket, and the The top of the bucket is glued to the frame, the bottom of the bucket is provided with an opening, a screening frame is arranged just below the opening, and a water tank is arranged at the bottom of the screening frame, and the screening frame and the water tank are fixed on the frame through.

The beneficial effects of adopting the above-mentioned technical solution of the present utility model are:

The glass edging and punching integrated machine of the utility model has a high degree of automation, can realize the integration of glass edging and punching, the defective rate of glass products is reduced to less than 0.1%, and the water in the edging process can be effectively collected. It will not splash on the surrounding equipment, preventing the rust between the equipment;

The automatic transfer of the glass after grinding to the punching module is realized, instead of the manual handling of glass with water by the workers, and the touch screen is used to operate the equipment, which greatly improves the working environment of the workers, reduces the workload of the workers, and improves the work efficiency;

It can process round glass of different diameters, and can be adapted to the processing of small batches of various types of glass;

The wearing parts in the equipment, such as the cylinder and the machine head, adopt a modular design, which is easy to disassemble and install. The rapid replacement of spare parts ensures the non-stop operation of the entire production line as much as possible, which greatly improves the production efficiency.

Description of drawings

Fig. 1 is the structure schematic diagram of glass edging and punching integrated machine in the utility model;

Fig. 2 is the structural representation of the raceway module in the utility model;

Fig. 3 is the structural representation of the positioning module in the present utility model;

Fig. 4 is the structural representation of the loading module in the present utility model;

Fig. 5 is the structural representation of the beam module in the present utility model;

Fig. 6 is the structural representation of the manipulator module in the present utility model;

Fig. 7 is the structural representation of the edging module in the present utility model;

8 is a schematic structural diagram of a punching module in the present invention;

Fig. 9 is the structure schematic diagram of the handpiece in the present utility model;

Fig. 10 is the structural representation of the lower film module in the present utility model;

Fig. 11 is the structural representation of the waste collection module in the present utility model;

In the accompanying drawings, the list of components represented by each number is as follows:

11 - rack;

100-raceway module, 101-angle iron, 102-rectangular tube, 104-chain, 105-drive motor, 108-roller;

200-positioning module, 201-chassis, 202-stepper motor, 203-slider one, 204-connecting plate one, 205-screw two, 206-screw one, 207-single roller, 208- rack, 209 - gear, 210 - glass sensor;

300-loading module, 302-suction cup 1, 303-hollow screw, 304-L-type bracket 1, 306-connecting rod 1, 310-support 1, 311-cantilever beam 1, 312-driving cylinder 1, 313-longitudinal plate One, 315-connecting piece one, 316-rotating shaft one, 317-transverse plate one, 318-bearing seat one;

400- beam module, 401- gantry, 402- sheet metal one, 403- drag chain, 404- ball screw nut, 405- adapter ring, 406- bearing seat three, 407- servo motor, 409- L-type bracket 2, 410- coupling 1, 412- screw 1, 413- sheet metal 2, 414- bearing seat 2, 415- traverse guide rail, 416- organ cover, 417- traverse slider;

500-manipulator module, 501-connection sheet metal, 502-support seat, 505-spring, 506-screw two, 507-nut one, 508-support frame, 509-pressing plate, 510-push cylinder, 511-lining plate;

600-edging module, 601-motor one, 602-support two, 603-coupling two, 604-rail one, 605-rail two, 606-cylinder one, 607-motor two, 609-support three, 610- Cylinder two, 611-axis one, 613-wheel one, 614-axis two, 615-wheel two, 618-reducer, 619-motor three, 620-support four, 621-plate two, 622-plate one;

700- punching module, 701- front column, 702- rear column, 703- tightening cylinder, 704- clamping plate, 705- positioning plate, 706- positioning shaft, 707- front beam, 708- rear beam, 709- machine Head, 7091-connecting plate two, 7902-sliding plate, 7093-screw motor, 7904-brushless motor, 7905-gear box, 7906-drill, 7907-nut, 710-positioning piece;

800- lower module, 802- suction cup two, 803- connecting vertical plate, 804- push rod cylinder, 805- connecting horizontal plate, 806- connecting piece two, 807- rotating shaft two, 808- cantilever beam two, 809- bracket five , 810-drive cylinder two, 812-longitudinal plate two, 816-connecting rod two, 817-bearing seat four, 818-transverse plate two;

900-electrical control system, 901-electrical control box, 907-display;

10- Waste Collection Module, 10a- Bucket, 10b- Screening Box.

Detailed ways

In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments.

As shown in FIGS. 1-11 , the present invention provides an integrated glass edging and punching machine, including a frame 11 , and the top of the frame 11 is sequentially installed with a raceway module 100 , a positioning module 200 , an edging module 600 , The punching module 700 and the lower module 800, the upper module 300 is arranged on the side of the positioning module 200, the beam module 400 is also installed on the top of the rack 11, and the upper module 300 is installed on the beam module 400 at the top. The manipulator module 500 is slidably installed on the beam module 400 , the electrical control system 900 and the waste collection module 10 are also installed on the frame 11 , and the waste collection module 10 is installed inside the frame 11 .

Specifically, the raceway module 100 includes an angle iron 101, a rectangular tube 102 and several rollers 108. Both ends of each roller 108 are rotatably mounted on the angle iron 101 and the rectangular tube 102 through bearings, respectively. The rectangular tube A drive motor 105 is fixedly installed on the outside of 102, and the output shaft of the drive motor 105 penetrates into the interior of the rectangular tube 102 and is connected to the main sprocket. A number of driven sprockets are arranged in the rectangular tube 102, and each driven sprocket is respectively Installed on the outer ends of the respective corresponding rollers 108, it also includes a chain 104, the chain 104 is sleeved on the main sprocket and the driven sprocket.

Specifically, the positioning module 200 includes a bottom frame 201 on which a screw one 206, a single roller 207 and a slider one 203 are installed in sequence, and a rack 208 is fixedly mounted on the top of the slider one 203 and slides Install the connecting plate 1 204, and install the stepping motor 202 on the connecting plate 1 204. The bottom end of the output shaft of the stepping motor 202 passes through the connecting plate 1 204 and is fixedly connected to the gear 209, the gear 209 and the rack 208 For meshing connection, two sides of the connecting plate 204 are symmetrically installed with screws 205 and glass sensors 210 , and two arc guide rails are arranged on the top of the slider one 203 , and the arc guide rails are slidably connected with the bottom of the connecting plate 1 204 .

Specifically, the loading module 300 includes a bracket 1 310 , a cantilever beam 1 311 is fixedly installed on the side of the upper end of the bracket 1 310 , the cantilever beam 1 311 is fixedly installed on the beam module 400 , and the bottom of the cantilever beam 1 311 is fixedly installed on the beam module 400 . A driving cylinder one 312 is fixedly installed, and a connecting piece 315 is fixedly installed at the bottom of the piston rod of the driving cylinder one 312, and the connecting piece one 315 is connected to a supporting component 1. One end of one 316 is fixedly installed with adsorption component one, the other end is fixedly connected to one end of connecting rod one 306, the other end of said connecting rod one 306 is fixedly connected to one end of pin shaft one, and the other end of pin shaft one is slidably embedded in bracket one through bearings. Inside the "L"-like guide groove of 310;

The first support assembly includes a longitudinal plate 1 313, a transverse plate 1 317, and two bearing seats 1 318. The longitudinal plate 1 313 is fixedly installed on the connecting piece 1 315, and the transverse plate 1 317 is fixedly installed on the longitudinal plate 1. On the side of 313, the two bearing seats 1 318 are fixedly installed on the transverse plate 1 317, the two bearing seats 1 318 are both provided with through holes, and the shaft 1 316 is rotatably installed in the through holes through the bearings;

The first suction assembly includes a suction cup 1 302 and an L-shaped bracket 1 304 . One side of the L-shaped bracket 1 304 is fixedly installed on the rotating shaft 1 316 , and the other side is connected to the suction cup 1 302 through a hollow screw 303 .

Specifically, the beam module 400 includes a gantry frame 401. The side of the gantry frame 401 is installed with a sheet metal 402, a second bearing seat 414 and a second L-shaped bracket 409. The towline 403 is installed on the sheet metal 1 402. The bearing seat 3 406 and the servo motor 407 are installed on the L-shaped bracket 2 409. The output end of the servo motor 407 is connected to a coupling 410, and the coupling 1 410 is connected to a ball screw nut 404. The ball screw The two ends of the nut 404 respectively pass through the second bearing seat 414 and the third bearing seat 406, the ball screw nut 404 is threadedly connected to the adapter ring 405, the adapter ring 405 is connected to the screw rod 1 412, and the gantry frame 401 A second sheet metal 413 and a traverse guide rail 415 are installed on the top. The traverse guide rail 415 is slidably connected to a traverse slider 417 , and both ends of the second sheet metal 413 are connected to the organ cover 416 .

Specifically, the manipulator module 500 includes a connecting sheet metal 501 and three support bases 502 , the inner end of the organ cover 416 is connected to the outer end of the connecting sheet metal 501 , and the connecting sheet metal 501 and the three support bases 502 are all installed On the traverse slider 417 , the support base 502 in the middle position is connected to the first screw rod 412 , each of the support bases 502 is connected to the support frame 508 through the second screw rod 506 , and the support base 502 is installed on the connecting sheet metal 501 . A spring 505 is set on the second screw 506 above the support frame 508, a nut 507 is set above the spring 505, and the nut one 507 is threadedly connected to the upper end of the second screw 506 and compresses the spring 505, and the bottom of the support frame 508 Install two vertical plates, one of which is installed with a push cylinder 510, the output end of the push cylinder 510 is connected to a pressure plate 509, and a lining plate 511 is installed on the opposite side of the pressure plate 509, and the lining plate 511 is installed on the other vertical plate superior.

Specifically, the edging module 600 includes a second bracket 602 , a third bracket 609 , a fourth bracket 620 and a guide rail 1 604 that are fixedly installed on the rack 11 . The output end passes through the second bracket 602 to connect to the second coupling 603, the second coupling 603 is connected to the screw nut, the guide rail one 604 is slidably connected to the second sliding block, and the top mounting plate 1 622 of the second sliding block, The side of the first plate 622 is connected to the screw nut, the second plate 605 is installed on the first plate 622, the second guide rail 605 is slidably connected to the slider 3, and the top of the third slider is installed with the second plate 621, on the second plate 621 Install the second motor 607, the output shaft of the second motor 607 is connected to the grinding wheel, the outer side of the grinding wheel is provided with a grinding wheel cover, the plate two 621 is connected to the cylinder one 606, and the cylinder one 606 is installed on the frame 11;

A cylinder two 610 is installed on the bracket three 609, the output end of the cylinder two 610 is connected to a shaft one 611, the shaft one 611 rotates to connect a wheel one 613, a reducer 618 is installed on the bracket four 620, and the reducer 618 is connected to the third motor 619, the output shaft of the reducer 618 is connected to the second shaft 614, the second shaft 614 is connected to the second wheel 615 through a flange and a bearing, and the first wheel 613 and the second wheel 615 are arranged opposite.

Specifically, the punching module 700 includes two front uprights 701 and two rear uprights 702 that are symmetrically installed, and a tightening cylinder 703 is fixedly installed inside the two front columns 701 , and the output end of the tightening cylinder 703 is fixedly connected A clamping plate 704, a positioning plate 705 is fixedly installed on the two rear uprights 702, the clamping plate 704 and the positioning plate 705 are arranged facing each other, and two positioning shafts 706 are fixedly installed on the positioning plate 705, and the positioning The outer end of the shaft 706 slides through the clamping plate 704 , a front beam 707 is fixedly installed between the two front uprights 701 , a rear crossbeam 708 is fixedly installed between the two rear uprights 702 , and the front crossbeam 707 and the rear The head 709 is installed on the beam 708, the head 709 on the front beam 707 and the rear beam 708 are symmetrically arranged, and the drill bit on the head 709 passes through the clamping plate 704 and the positioning plate 705 respectively;

The machine head 709 includes a second connecting plate 7091, a sliding plate 7092, a screw motor 7093, a brushless motor 7094, a gear box 7095 and a drill bit 7096. The drill bit 7096 is connected with the gear box 7095 by the top screw, and the gear box 7095 is connected The brushless motor 7094, the gear box 7095 is fixedly installed on the sliding plate 7092, the screw motor 7093 is fixedly installed on the outside of the sliding plate 7092, the second nut 7097 is fixedly installed on the second connecting plate 7091, and the screw motor 7093 The lead screw is connected with the second nut 7097 in a thread; the positioning plate 710 is installed on the top of the positioning plate 705 .

Specifically, the lower-piece module 800 includes a bracket five 809 , a cantilever beam two 808 is fixedly installed on the side of the upper end of the bracket five 809 , the cantilever beam two 808 is fixedly installed on the beam module 400 , and the bottom of the cantilever beam two 808 is fixedly installed. The second driving cylinder 810 is fixedly installed, and the second connecting piece 806 is fixedly installed at the bottom of the piston rod of the second driving cylinder 810. The second connecting piece 806 is connected to the second supporting component, and the second supporting component is rotatably installed inside the second rotating shaft 807. The rotating shaft One end of the second 807 is fixedly installed with the second adsorption component, the other end is fixedly connected to one end of the second connecting rod 816, the other end of the second connecting rod 816 is fixedly connected to one end of the second pin, and the other end of the second pin is embedded in the bracket 5 809. "L" type guide groove two;

The second support assembly includes a second longitudinal plate 812, a second transverse plate 818, and two bearing seats 44 817. The second longitudinal plate 812 is fixedly installed on the second connecting piece 806, and the second transverse plate 818 is fixedly installed on the second longitudinal plate. On the side of 812, the two bearing seats 817 are fixedly installed on the transverse plate 2 818, the two bearing seats 4 817 are provided with through holes inside, and the rotating shaft 2 807 is rotatably installed in the through holes through the bearings;

The second adsorption assembly includes a second suction cup 802, a connecting vertical plate 803, a connecting horizontal plate 805 and a push rod cylinder 804. The connecting vertical plate 803 is fixedly connected to the second rotating shaft 807, and the push rod cylinder 804 is installed on the connecting vertical plate. On 803, the output end of the push rod cylinder 804 is connected to a connecting horizontal plate 805, and the bottom of the connecting horizontal plate 805 is installed with a second suction cup 802.

Specifically, the electrical control system 900 includes a control center and a display screen 907, the control center is installed in the electrical control box 901 at the bottom of the rack 11, and the display screen 907 is installed on the top of the rack 11; the waste collection The module 10 includes a bucket 10a, the top of the bucket 10a is glued to the frame 11, an opening is arranged at the bottom of the bucket 10a, a screening frame 10b is arranged directly below the opening, and a water tank 10c is arranged at the bottom of the screening frame 10b. 10b and the water tank 10c are fixed on the frame 11 by passing.

The working principle and specific steps of the glass edging and punching machine in this embodiment are as follows:

Initially, the entire manipulator module 500 is at the far right limit of the equipment, the adjustable stroke cylinder one 606 in the edging module 600 is in a retracted state, the driving cylinder one 312 is in a retracted state, and the suction cup one 302 is in the highest limit of the loading module 300 position, the suction cup 302 is in a non-operating state (no vacuum negative pressure is generated). The drill bit 7096 is at the rear limit position of the front and rear positions, the suction cup 802 in the unloading module 800 is at the top, and the suction cup faces the plumb position. Power on, turn on the switch of the electro-pneumatic control module 900, press the corresponding button, execute the corresponding program, and the whole device starts to run automatically.

The drive motor 105 drives the roller 108 to rotate, and the glass is transported forward by the raceway module 100. When the front of the glass contacts one of the two screws 205, under the action of the frictional force of the roller 108, the cylindrical surface of the glass contacts at the same time Two screws 205. At this time, the glass sensor 210 detects the size of the glass, and then transmits the signal to the electro-pneumatic control module 900. After the electro-pneumatic control module 900 processes the signal, the control signal is transmitted to the stepper motor in the positioning module 200. 202, the stepping motor 202 rotates by a corresponding angle, and drives the second screw 205 to push the glass to the corresponding position through the transmission of the gear 209 and the fixed rack 208, so that the center of the glass is aligned with the center of the screw one 206, and the glass is completed. positioning action.

The driving cylinder 1 312 in the loading module 300 extends out, and drives the pin shaft 1 to move from top to bottom along the “L”-shaped guide groove in the bracket 1 310 . Due to the change of the angle of the guide groove 1, the angle of the suction cup 1 302 From the vertical state to the horizontal state, the suction cup completes the actions of descending and rotating 90 degrees at the same time, and moves down to the limit position where the center of the suction cup is close to the center of the glass, and the suction cup 302 action (generating vacuum negative pressure) sucks the glass. Then, the driving cylinder 1 312 retracts, and drives the pin shaft 1 to move from bottom to top along the guide groove in the bracket 310. The angle between the suction cup 1 302 and the glass changes from a horizontal state to a vertical state, completing the glass loading work.

The servo motor 407 in the beam module 400 is driven by the ball screw nut 404 to convert the rotational motion into the leftward linear motion of the manipulator module 500 . The distance is also L. At this time, the center of the leftmost manipulator 1 moves to the corresponding position where the plumb weight of the center of the glass is upward, and the pushing cylinder 510 on the manipulator 1 extends out, driving the pressure plate 509 to clamp the glass, the servo motor 407 is reversed, and the ball screw is passed through. The nut 404 moves the manipulator module 500 from left to right. As soon as the manipulator moves to a position just above the center of the second wheel 615 , the center of the glass is exactly aligned with the position of the second wheel 615 . At the same time, the robot arm 2 in the middle moves to the position between the positioning plate 705 and the clamping plate 704 in the punching module 700 , and the robot arm 3 on the far right moves to the center position of the four suction cups 2 802 in the unloading module 800 .

The second cylinder 610 in the edging module 600 stretches out and drives the first wheel 613 to move forward to clamp the glass. The first manipulator pushes the cylinder 510 to contract, the pressure plate 509 releases the glass, and the third motor 619 starts to rotate, driving the second wheel 615 , glass and wheel one 613 rotate clockwise together (viewed from front to back). The servo motor 407 is moving forward again, driving the entire robot module 500 to start moving to the left. At this time, the first cylinder 606 stretches out, driving the second motor 607 to move forward together, the second motor 607 drives the grinding wheel to rotate clockwise (viewed from front to back), the first motor 601 drives the second motor 607 and the grinding wheel to the right glass together When the motor moves in the direction of the glass, after contacting the glass, the motor one 601 should reduce the speed and continue to rotate, and the grinding wheel feeds slowly to carry out the glass grinding process. After the edging is completed, the motor one 601 reverses rapidly, driving the grinding wheel to exit the grinding, and the grinding wheel reaches the leftmost limit position. Cylinder 1 606 retracts, driving the grinding wheel back to the frontmost limit position, completing the edging process, and at the same time making room for the movement of the next piece of glass.

At this point, the manipulator module 500 has reached the extreme leftmost position. As soon as the manipulator reaches the position directly above the center of the next piece of glass, the second manipulator reaches the center of the glass that has been edged. Once the manipulator completes the loading of the next piece of glass , the second manipulator pushes the cylinder 510 out, driving the pressure plate 509 to clamp the glass, and the second cylinder 610 in the edging module 600 shrinks to release the glass. The servo motor 407 reverses and drives the manipulator module 500 to the extreme rightmost position. At this time, the manipulator grips the second piece of glass and reaches directly above the wheel one 613, and the edging process is repeated. The second manipulator transports the center of the first piece of glass to the position of the punching module 700, and the tightening cylinder 703 extends to drive the clamping plate 704 to move forward, thereby clamping the glass. The push cylinder 510 on the second manipulator retracts, the servo motor 407 is reversed, and the manipulator module 500 starts to move to the left. The punching module 700 includes four handpieces 709, and two brushless motors 7904 in the two handpieces 709 on the same side respectively drive the drill bit 7096 to rotate at a high speed. The two screw motors 7093 rotate to drive the drill bit 7096 to feed forward, completing the first drilling from the front of the glass to the back of the glass, and then the two screw motors 7093 reversely drive the drill bit 7096 to exit the glass, and the two machines on the other side The head 709 starts to work and repeats the punching process of the first two heads 709 to complete the second punching from the back of the glass to the front of the glass, and the punching step ends.

The robot module 500 reaches the leftmost position. The robot arm 3 reaches the position of the punching module 700 . The manipulator 3 pushes the cylinder 510 to extend and drives the pressure plate 509 to press the glass, the tightening cylinder 703 in the punching module 700 shrinks, drives the clamping plate 704 to leave the glass, the servo motor 407 reverses, and drives the manipulator module 500 to move to the right, moving to Right limit position.

The push rod cylinder 804 is extended, and drives the second suction cup 802 to be close to the glass, and the second suction cup 802 acts (generates negative vacuum pressure) to suck the glass tightly. The push cylinder 510 in the manipulator 3 shrinks, driving the pressure plate 509 away from the glass, and the push rod cylinder 804 shrinks, driving the suction cup 2 802 and the glass to retreat. The servo motor 407 changes the direction again, and drives the manipulator module 500 to move to the right. The driving cylinder 2 810 is elongated, driving the glass to descend from above and in the direction of the plumb bob to reach the lower limit position. When the glass is in a horizontal state, the suction cup 2 802 does not move (no vacuum negative pressure is generated), the glass leaves the equipment and reaches the next process of the production line.

After the glass moves continuously, the edging process and the perforation process are carried out simultaneously. The first robot completes the transfer of glass from the loading process to the edging process, the second robot completes the glass transfer from the edging process to the punching process, and the third robot completes the glass from the punching process to the unloading process.

To sum up, the integrated glass edging and punching machine of the present invention has a high degree of automation, can realize the integration of edging and punching of glass, the defective rate of glass products is reduced to less than 0.1%, and the water in the edging process can be eliminated. Effective collection, will not splash on the surrounding equipment, prevent the equipment from rusting between each other; realize the automatic transfer of the glass after the edge grinding to the punching module 700, instead of the manual handling of the glass with water by workers, The use of touch screen to operate the equipment greatly improves the working environment of workers, reduces the workload of workers, and improves work efficiency; it can process wafer glass of different diameters and sizes, and can be adapted to the processing of small batches and varieties of glass; the wearing parts in the equipment, such as Cylinder, head 709, adopts modular design, which is easy to disassemble and install. The rapid replacement of spare parts ensures the non-stop operation of the entire production line as much as possible, which greatly improves the production efficiency.

Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that : it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the various embodiments of the present utility model Scope of technical solutions.

Claims (8)

1. an all-in-one glass edging and punching machine, characterized in that it comprises a rack, and the top of the rack is sequentially installed with a raceway module, a positioning module, an edging module, a punching module and a lower film module, and the positioning module A loading module is arranged on the side, a beam module is also installed on the top of the rack, the top of the loading module is installed on the beam module, the manipulator module is slidably installed on the beam module, and the electrical control system and waste are also installed on the rack. A collection module, the waste collection module is installed inside the rack; the edging module includes a second bracket, a third bracket, a fourth bracket and a guide rail that are fixedly installed on the rack, and the first motor is installed on the second bracket, and the said The output end of the motor 1 passes through the bracket 2 and connects to the coupling 2. The coupling 2 connects to the screw nut. One is connected to the screw nut, the second rail is installed on the first plate, the second rail is slidably connected to the slider three, the top of the slider three is installed with the second plate, the second motor is installed on the second plate, and the output of the second motor is The shaft is connected to the grinding wheel, the plate 2 is connected to the cylinder 1, and the cylinder 1 is installed on the frame; the bracket 3 is installed with a cylinder 2, the output end of the cylinder 2 is connected to the shaft 1, and the shaft 1 rotates to connect the wheel 1 , a reducer is installed on the bracket four, the reducer is connected to the third motor, the output shaft of the reducer is connected to the second shaft, the second shaft is connected to the second wheel through a flange and a bearing, and the first and second wheels are connected to each other. The punching module includes two front uprights and two rear uprights installed symmetrically, and a tightening cylinder is fixedly installed on the inner side of the two front uprights, and the output end of the tightening cylinder is fixedly connected to the clamping plate. A positioning plate is fixedly installed on the two rear uprights, the clamping plate and the positioning plate are arranged facing each other, two positioning shafts are fixedly installed on the positioning plate, the outer ends of the positioning shafts slide through the clamping plate, the The front beam is fixedly installed between the two front columns, the rear beam is fixedly installed between the two rear columns, the front beam and the rear beam are both installed with machine heads, and the machine heads on the front beam and the rear beam are symmetrically arranged, and The drill bit on the handpiece passes through the clamping plate and the positioning plate respectively; the handpiece includes the second connecting plate, the sliding plate, the screw motor, the brushless motor, the gear box and the drill bit, and the drill bit is connected with the top screw of the gear box, The gear box is connected to the brushless motor, the gear box is fixedly installed on the sliding plate, the screw motor is fixedly installed on the outside of the sliding plate, the second nut is fixedly installed on the second connecting plate, and the screw rod of the screw motor is fixedly installed. It is connected with the second thread of the nut; the positioning plate is installed on the top of the positioning plate. 2. The glass edging and punching integrated machine according to claim 1, wherein the raceway module comprises an angle iron, a rectangular tube and a plurality of rollers, and the two ends of each roller are respectively rotatably mounted on the rollers through bearings. On the angle iron and the rectangular tube, a drive motor is fixedly installed on the outside of the rectangular tube, and the output shaft of the drive motor penetrates into the interior of the rectangular tube and is connected to the main sprocket. The driven sprockets are respectively installed on the outer ends of the respective corresponding rollers, and also include a chain, which is sleeved on the main sprocket and the driven sprocket. 3. The all-in-one glass edging and punching machine according to claim 1, wherein the positioning module comprises a base frame, and a screw 1, a single roller and a slider 1 are sequentially installed on the base frame, and the slide A rack is fixedly installed on the top of the first block, and a connecting plate 1 is slidably installed. A stepping motor is installed on the connecting plate 1. The bottom end of the output shaft of the stepping motor passes through the connecting plate and is fixedly connected to the gear. The racks are meshed and connected, the first two sides of the connecting plate are symmetrically installed with the second screw and the glass sensor, and the top of the sliding block is provided with two arc-shaped guide rails, and the arc-shaped guide rails are slidably connected with the bottom of the connecting plate. 4. The all-in-one glass edging and punching machine according to claim 1, wherein the loading module comprises a bracket 1, a cantilever beam 1 is fixedly installed on the side of the upper end of the bracket 1, and the cantilever beam 1 is fixedly installed On the beam module, a driving cylinder 1 is fixedly installed at the bottom of the cantilever beam 1, a connecting piece 1 is fixedly installed at the bottom of the piston rod of the driving cylinder 1, and the connecting piece 1 is connected to the supporting component 1, and the supporting component 1 is internally rotatably installed Rotating shaft 1, one end of the rotating shaft 1 is fixedly installed with the adsorption component 1, the other end is fixedly connected to one end of the connecting rod 1, the other end of the connecting rod 1 is fixedly connected to one end of the pin shaft 1, and the other end of the pin shaft 1 is slidably embedded in the bracket an internal "L"-shaped guide groove; The first support assembly includes a longitudinal plate, a transverse plate, and two bearing seats. The longitudinal plate is fixedly installed on the connecting piece. The first bearing seat is fixedly installed on the horizontal plate 1, the two bearing seats 1 are provided with a through hole inside, and the rotating shaft 1 is rotatably installed in the through hole through the bearing; The first adsorption assembly includes a suction cup 1 and an L-shaped bracket 1, one side of the L-shaped bracket 1 is fixedly installed on the rotating shaft 1, and the other side is connected to the suction cup 1 through a hollow screw 1. 5 . The glass edging and punching integrated machine according to claim 1 , wherein the beam module comprises a gantry frame, and the side of the gantry frame is equipped with a sheet metal 1, a bearing seat 2 and an L-shaped bracket 2. The tow chain is installed on the first sheet metal, the bearing seat 3 and the servo motor are installed on the L-shaped bracket 2, the output end of the servo motor is connected to the coupling 1, and the coupling 1 is connected to the ball screw nut. The two ends of the ball screw nut pass through the bearing seat two and the bearing seat three respectively. The ball screw nut is threadedly connected to an adapter ring, the adapter ring is connected to the screw rod 1, and the top of the gantry frame is installed with a second sheet metal and a traverse guide rail, the traverse guide rail is slidably connected to a traverse slider, and the two ends of the sheet metal are connected to the organ cover. 6. The glass edging and punching integrated machine according to claim 5, wherein the manipulator module comprises a connecting sheet metal and three support seats, and the inner end of the organ cover is connected to the outer end of the connecting sheet metal, so the The connecting sheet metal and the three support bases are all installed on the traverse slider, wherein the support base at the middle position is connected to the first screw rod, each of the support bases is connected to the support frame through the second screw rod, and the screw rod above the support frame The second upper is sleeved with a spring, and the first nut is set above the spring. The first nut is threaded on the upper end of the second screw and presses the spring. Two vertical plates are installed at the bottom of the support frame, and a pushing cylinder is installed on one of the vertical plates. The output end of the push cylinder is connected to a pressing plate, and a lining plate is arranged directly opposite to the pressing plate, and the lining plate is installed on another vertical plate. 7. The all-in-one glass edging and punching machine according to claim 1, wherein the lower plate module comprises a bracket 5, the side of the upper end of the bracket 5 is fixedly installed with the second cantilever beam, and the second cantilever beam is fixedly installed On the beam module, the second driving cylinder is fixedly installed at the bottom of the second cantilever beam, and the second connecting piece is fixedly installed at the bottom of the piston rod of the second driving cylinder. The second rotating shaft, one end of the second rotating shaft is fixedly installed with the second adsorption assembly, the other end is fixedly connected to one end of the second connecting rod, the other end of the second connecting rod is fixedly connected to one end of the second pin shaft, and the other end of the second pin shaft is embedded in the bracket 5 Inside the "L" type guide groove 2; The second support assembly includes a second longitudinal plate, a second transverse plate, and two bearing seats IV. The second longitudinal plate is fixedly installed on the second connecting piece, and the second transverse plate is fixedly installed on the side surface of the second longitudinal plate. The bearing seat 4 is fixedly installed on the transverse plate 2, the two bearing seats 4 are provided with through holes in the interior, and the rotating shaft 2 is rotatably installed in the through hole through the bearing; The second adsorption assembly includes a second suction cup, a connecting vertical plate, a connecting horizontal plate and a push rod cylinder, the connecting vertical plate is fixedly connected to the second rotating shaft, the push rod cylinder is installed on the connecting vertical plate, and the push rod cylinder is mounted on the connecting vertical plate. The output end of the connecting plate is connected to the connecting horizontal plate, and the bottom of the connecting horizontal plate is equipped with two suction cups. 8 . The glass edging and punching integrated machine according to claim 1 , wherein the electrical control system comprises a control center and a display screen, the control center is installed in an electric control box at the bottom of the rack, and the The display screen is installed on the top of the rack; the waste collection module includes a bucket, the top of the bucket is glued to the rack, an opening is arranged at the bottom of the bucket, a screening frame is arranged just below the opening, and a water tank is arranged at the bottom of the screening box, The screening frame and the water tank are fixed on the frame by passing.

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