CN210908376U - An electronic automatic steel pipe cutting device - Google Patents
An electronic automatic steel pipe cutting device Download PDFInfo
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- CN210908376U CN210908376U CN201921628423.2U CN201921628423U CN210908376U CN 210908376 U CN210908376 U CN 210908376U CN 201921628423 U CN201921628423 U CN 201921628423U CN 210908376 U CN210908376 U CN 210908376U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 29
- 239000010959 steel Substances 0.000 title claims abstract description 29
- 238000005520 cutting process Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 abstract description 9
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000003466 welding Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及钢管加工技术领域,尤其涉及一种电子自动化钢管切割装置。The utility model relates to the technical field of steel pipe processing, in particular to an electronic automatic steel pipe cutting device.
背景技术Background technique
钢管作为生产生活中最为常见且常用的构件之一,在石油开采、化工、电力、天然气、冶金、造船、锅炉、制药、水处理等方面具有着十分重要且广泛的作用。成品的钢管尺寸统一,但在实际应用时却存在着尺寸上的差异,此时则需要对钢管进行切割。As one of the most common and commonly used components in production and life, steel pipes play a very important and extensive role in petroleum exploration, chemical industry, electric power, natural gas, metallurgy, shipbuilding, boilers, pharmaceuticals, water treatment, etc. The size of the finished steel pipe is uniform, but there are differences in size in actual application, and the steel pipe needs to be cut.
传统技术下,多采用固定切割器而移动钢管的方式,且多为人工操作,但是因为钢管的自身长度与口径存在大小差异,其自身结构也给移动增加了难度,因为圆形筒状的钢管存在易滑动脱落与位移的问题;同时,人工移动难以精准地把握切割尺寸,容易造成较大的切割误差,对其安装使用易造成较大的负面影响。Under the traditional technology, the method of moving the steel pipe by fixing the cutter is mostly used, and most of them are manually operated. However, because the length and diameter of the steel pipe are different in size, its own structure also increases the difficulty of moving, because the circular cylindrical steel pipe There are problems of easy sliding, falling off and displacement; at the same time, it is difficult to accurately grasp the cutting size by manual movement, which is easy to cause large cutting errors, and it is easy to cause a large negative impact on its installation and use.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中难以对钢管进行平稳精准的自动化切割的问题,而提出的一种电子自动化钢管切割装置。The purpose of the utility model is to solve the problem in the prior art that it is difficult to perform stable and accurate automatic cutting of steel pipes, and proposes an electronic automatic steel pipe cutting device.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种电子自动化钢管切割装置,包括底座,所述底座两侧上对应焊接有承重板,两块所述承重板上分别安装有气缸与伺服电机,且两块承重板上端之间水平焊接有横梁,所述横梁上开设有导向槽,且导向槽中滑动套设有与气缸输出轴相连接的导向块,所述横梁一侧中转动套设有丝杆,且伺服电机输出轴与丝杆上端分别固定套设有相配合的主动齿轮与从动齿轮,且丝杆上螺纹连接有螺母,所述螺母上固定套设有水平设置的横杆,且横杆两端上均焊接有滑块,两块所述承重板上均开设有滑动套设滑块的滑槽,且横杆上滑动套设有与导向块活动连接的滑套,所述滑套下端螺栓连接有切割器,且底座上设有位于横杆正下方的限位机构。An electronic automatic steel pipe cutting device comprises a base, load-bearing plates are correspondingly welded on both sides of the base, a cylinder and a servo motor are respectively installed on the two load-bearing plates, and a beam is horizontally welded between the upper ends of the two load-bearing plates , the beam is provided with a guide groove, and the sliding sleeve in the guide groove is provided with a guide block connected with the output shaft of the cylinder, the rotating sleeve on one side of the beam is provided with a screw rod, and the output shaft of the servo motor is connected to the upper end of the screw rod The corresponding driving gear and the driven gear are respectively fixed and sleeved, and the screw rod is threadedly connected with a nut, the nut is fixedly sleeved with a horizontally arranged horizontal rod, and both ends of the horizontal rod are welded with sliders. Both of the two load-bearing plates are provided with a chute for sliding the sliding block, and the sliding sleeve on the cross bar is provided with a sliding sleeve movably connected with the guide block, the lower end of the sliding sleeve is bolted with a cutter, and the base is There is a limit mechanism located just below the crossbar.
优选地,所述气缸与伺服电机水平对应,且横梁位于气缸与伺服电机之间的下方位置。Preferably, the cylinder corresponds to the servo motor horizontally, and the beam is located below the cylinder and the servo motor.
优选地,所述丝杆垂直设置于靠近伺服电机一侧的横梁与底座中,所述主动齿轮与从动齿轮均为锥齿轮,且主动齿轮与从动齿轮啮合转动连接。Preferably, the screw rod is vertically arranged in the beam and the base near the side of the servo motor, the driving gear and the driven gear are both bevel gears, and the driving gear and the driven gear are meshed and rotated.
优选地,所述螺母与横杆始终位于横梁下方,且两道滑槽垂直开设。Preferably, the nut and the crossbar are always located under the crossbeam, and the two chutes are opened vertically.
优选地,所述导向块、滑套与切割器自上而下垂直设置,且导向块与滑套之间连接有伸缩杆。Preferably, the guide block, the sliding sleeve and the cutter are vertically arranged from top to bottom, and a telescopic rod is connected between the guide block and the sliding sleeve.
优选地,所述限位机构包括以下结构:所述底座上焊接有槽状结构的限位台,且限位台中部转动设置有送料辊,所述限位台两侧上分别固定设置有可伸缩的夹板与抵块。Preferably, the limit mechanism includes the following structure: a limit table with a groove-like structure is welded on the base, a feeding roller is rotatably arranged in the middle of the limit table, and two sides of the limit table are respectively fixed with adjustable Retractable splint and stop block.
与现有技术相比,本实用新型具备以下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型在底座两侧的承重板上分别设有气缸与伺服电机,通过在两块承重板之间设置水平开设有导向槽的横梁,并在导向槽中设置由气缸输出轴进行水平驱动的导向块,使得通过滑套与导向块相连接的切割器可进行平稳的水平移动。1. The utility model is provided with a cylinder and a servo motor respectively on the load-bearing plates on both sides of the base, by setting a beam with a guide groove horizontally between the two load-bearing plates, and in the guide groove, the output shaft of the cylinder is arranged to carry out the horizontal operation. The driven guide block enables the smooth horizontal movement of the cutter connected with the guide block through the sliding sleeve.
2、本实用新型通过在横梁与底座之间垂直设置丝杆,利用主动齿轮与从动齿轮之间的啮合传动以实现丝杆的旋转,使得与螺母相连接的横杆在垂直开设的滑槽中上下运动,以使切割器能够进行平稳的垂直移动。2. In the present invention, the screw rod is vertically arranged between the cross beam and the base, and the rotation of the screw rod is realized by using the meshing transmission between the driving gear and the driven gear, so that the cross rod connected with the nut is vertically opened in the chute. Medium up and down motion to allow smooth vertical movement of the cutter.
综上所述,本实用新型利用气缸带动导向块在导向槽中运动,以使通过滑套与导向块相连接的切割器能够进行平稳的水平方向上的移动;通过主动齿轮与从动齿轮的啮合传动使得旋转的丝杆带动螺母上下移动,并带动与螺母相焊接的横杆上下移动,从而使套设于横杆上的滑套带动切割器进行平稳的垂直运动。To sum up, the utility model uses the cylinder to drive the guide block to move in the guide groove, so that the cutter connected with the guide block through the sliding sleeve can move smoothly in the horizontal direction; The meshing transmission makes the rotating screw drive the nut to move up and down, and drives the cross bar welded with the nut to move up and down, so that the sliding sleeve sleeved on the cross bar drives the cutter to move vertically.
附图说明Description of drawings
图1为本实用新型提出的一种电子自动化钢管切割装置的结构示意图;Fig. 1 is the structural representation of a kind of electronic automatic steel pipe cutting device proposed by the utility model;
图2为本实用新型提出的一种电子自动化钢管切割装置的A部分结构放大图;2 is an enlarged view of the structure of part A of a kind of electronic automatic steel pipe cutting device proposed by the utility model;
图3为本实用新型提出的一种电子自动化钢管切割装置的B部分结构放大图;3 is an enlarged view of the structure of part B of an electronic automatic steel pipe cutting device proposed by the utility model;
图4为本实用新型提出的一种电子自动化钢管切割装置的底座、承重板、横梁与限位结构安装结构示意图。FIG. 4 is a schematic diagram of the installation structure of the base, the load-bearing plate, the beam and the limiting structure of an electronic automatic steel pipe cutting device proposed by the utility model.
图中:1底座、2承重板、3气缸、4伺服电机、5横梁、6导向槽、7导向块、8丝杆、9主动齿轮、10从动齿轮、11螺母、12横杆、13滑块、14滑槽、15滑套、16切割器、17限位台、18送料辊、19夹板、20抵块。In the picture: 1 base, 2 load-bearing plates, 3 cylinders, 4 servo motors, 5 beams, 6 guide grooves, 7 guide blocks, 8 screw rods, 9 driving gears, 10 driven gears, 11 nuts, 12 beams, 13 slides Block, 14 chute, 15 sliding sleeve, 16 cutter, 17 limit table, 18 feed roller, 19 splint, 20 block.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
参照图1-4,一种电子自动化钢管切割装置,包括底座1,底座1两侧上对应焊接有承重板2,两块承重板2上分别安装有气缸3与伺服电机4,气缸3选用产品型号为的SCD50x100-100-LB的双轴标准型,伺服电机4的产品型号为HC-SFS102B,且两块承重板2上端之间水平焊接有横梁5,横梁5上开设有导向槽6,且导向槽6中滑动套设有与气缸3输出轴相连接的导向块7,导向块7在气缸3输出轴的牵引推动作用下于导向槽6中水平移动,横梁5一侧中转动套设有丝杆8,且伺服电机4输出轴与丝杆8上端分别固定套设有相配合的主动齿轮9与从动齿轮10,且丝杆8上螺纹连接有螺母11,螺母11在丝杆8的旋转带动作用下进行垂直方向的往返运动,螺母11上固定套设有水平设置的横杆12,且横杆12两端上均焊接有滑块13,两块承重板2上均开设有滑动套设滑块13的滑槽14,且横杆12上滑动套设有与导向块7活动连接的滑套15,滑套15下端螺栓连接有切割器16,且底座1上设有位于横杆12正下方的限位机构。Referring to Figures 1-4, an electronic automatic steel pipe cutting device includes a base 1, a load-bearing
进一步说明,丝杆8垂直设置,为其限位支撑的横梁5与底座1中均安装有轴承,以使其在伺服电机4的带动下进行逆时针与顺时针方向的旋转,且其上端贯穿横梁5一端并延伸至与伺服电机4相等高度的位置,以便于设置相配合的主动齿轮9与从动齿轮10。Further description, the
气缸3与伺服电机4水平对应,且横梁5位于气缸3与伺服电机4之间的下方位置,以对气缸3输出轴进行水平导向,丝杆8垂直设置于靠近伺服电机4一侧的横梁5与底座1中,主动齿轮9与从动齿轮10均为锥齿轮,且主动齿轮9与从动齿轮10啮合转动连接,通过伺服电机4可使丝杆8进行时针与顺时针方向的双向旋转,从而使螺母11上下移动。The
螺母11与横杆12始终位于横梁5下方,且两道滑槽14垂直开设。The
导向块7、滑套15与切割器16自上而下垂直设置,且导向块7与滑套15之间连接有伸缩杆。The
限位机构包括以下结构:底座1上焊接有槽状结构的限位台17,且限位台17中部转动设置有送料辊18,限位台17两侧上分别固定设置有可伸缩的夹板19与抵块20。The limit mechanism includes the following structure: a limit table 17 with a groove-like structure is welded on the base 1 , a
需要注意的是,导向块7与滑套15之间的伸缩杆及用于水平方向上活动支撑夹板19的伸缩杆均可采用斯凯孚品牌型号为CAHB-10的电动伸缩杆,此为本技术领域的现有成熟技术,故不做赘述。It should be noted that the telescopic rod between the
本实用新型可通过以下操作方式阐述其功能原理:The utility model can illustrate its functional principle through the following operation modes:
将需要切割的钢管放置在送料辊18上,使其一侧以底抵块20相抵,再通过延伸可水平伸缩的夹板19对钢管另一侧进行夹紧固定;Place the steel pipe to be cut on the
开启切割器16,使得切割器16的刀具开始运转;Turn on the
开启气缸3,气缸3输出轴向外延伸以推动导向块7在导向槽6中向伺服电机4一侧运动,导向块7在移动过程中,通过伸缩杆带动滑套15以横杆12为导向进行与导向块7同向的移动,滑套15再带动切割器16进行同向运动,气缸3的输出轴进行往复式的伸缩运动,从而带动切割器16在水平方向上进行往返运动,在此过程中,处于合适高度位置的切割器16正好可以对限位机构上的钢管进行切割;Open the
当切割器16的高度位置高于钢管时,开启伺服电机4,伺服电机4输出轴带动主动齿轮9转动,因为主动齿轮9与从动齿轮10啮合连接,使得被带动旋转的从动齿轮10再带动丝杆8进行旋转,丝杆8旋转带动螺母11垂直下移,螺母11再带动与之相连的横杆12向下移动,横杆12通过两端的滑块13在滑槽14中得以平稳地垂直下移,横杆12通过对滑套15进行垂直向下的牵引,使得滑套15拉长伸缩杆,切割器16在下移过程中得以对钢管进行切割。When the height of the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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