CN210908054U - Servo torque superposition compensation controller of die-casting hydraulic power - Google Patents
Servo torque superposition compensation controller of die-casting hydraulic power Download PDFInfo
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- CN210908054U CN210908054U CN201921610301.0U CN201921610301U CN210908054U CN 210908054 U CN210908054 U CN 210908054U CN 201921610301 U CN201921610301 U CN 201921610301U CN 210908054 U CN210908054 U CN 210908054U
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Abstract
The utility model discloses a servo moment of torsion stack compensation controller of die-casting shaping hydraulic power, including the controller outer container, inside being provided with of controller outer container has bar hole mounting plate, servo driver braking resistance one, follow servo driver one, host computer servo driver and servo driver braking resistance two are installed from a left side right side in proper order to the inside top of controller outer container, servo driver braking resistance one, follow servo driver one, host computer servo driver and servo driver braking resistance two below and be provided with the wire casing, and the wire casing divide into the three with the inside middle and lower part of controller outer container. The die-casting hydraulic power servo torque superposition compensation controller avoids mutual interference of lines, line codes of the lines clearly mark wiring positions, and later-period maintenance efficiency can be improved; the pressure sensor is used for detecting the pressure of the hydraulic system, mechanical structures such as pressure and flow valves are replaced, and the requirement for outputting the rotating speed of the motor to increase the pressure is judged more accurately.
Description
Technical Field
The utility model relates to a servo automatic control technical field specifically is a servo moment of torsion stack compensation controller of die-casting shaping hydraulic power with metal die-casting shaping technical field.
Background
The traditional die-casting forming technology adopts an asynchronous motor to drive a hydraulic oil pump, the asynchronous motor is large in size, can not be adjusted in starting and running and needs full-power running, a large amount of electric energy is consumed in the process, excessive power is lost, a servo driver and a servo motor technology is adopted as a servo torque superposition compensation controller of the die-casting forming hydraulic power, the servo torque superposition compensation controller is widely applied to the fields of metal die-casting forming and automobile manufacturing by unique and excellent control, and a pressure sensor is used for detecting the pressure of a hydraulic system to form a set of good die-casting forming hydraulic power system, so that the servo driver and the servo motor are widely applied to industrial production.
The industrial development of the die-casting forming technology improves the die-casting forming process technology, reduces the maintenance cost of a die-casting machine, simplifies a plurality of complicated problems, and can accurately find the problems. And the asynchronous machine size of traditional die-casting forming technique is big, connects the installation difficulty, is unfavorable for the maintenance efficiency in later stage. Traditional die-casting shaping control mode is star, triangle-shaped step-down starts, and electrical components is of a great variety, needs a large amount of contactors and auxiliary relay moreover, and control output is unstable, and it is big to damage electrical components probability, and power line and signal line are all hidden to the wire inslot, seem mixed and disorderly later maintenance difficulty to there be the forceful electric power can disturb the weak current, lead to signal reception unstable, and the electric current can not normally be exported, and the product of producing also has the flaw. The traditional die-casting forming technology needs to be additionally provided with a pressure valve and a flow valve, and load pressure and load flow are adjusted in real time to meet the real-time requirement of pressure working conditions, so that redundant pressure is throttled and returned to the oil tank, and the energy loss is up to 36% -68%.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a be applicable to the servo torque compensation controller of plastic molding power to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme hydraulic power servo torque stack compensation controller, including the controller outer container, the inside bar hole mounting plate that is provided with of controller outer container, servo driver braking resistance one, from servo driver one, host computer servo driver and servo driver braking resistance two are installed from a left side right side in proper order to the inside top of controller outer container, servo driver braking resistance one, from servo driver one, host computer servo driver and servo driver braking resistance two below is provided with the wire casing, and the wire casing divides into three part with the inside middle and lower part of controller outer container, a set of servo driver braking resistance three in the wire casing top, from servo driver two, from servo driver three and servo driver braking resistance four, a set of relay, the middle relay in the wire casing below left side, The circuit breaker and power pack, a set of braking unit one, braking unit two and braking unit three are in the wire casing below right side.
Preferably, a display screen integrated machine PLC is installed at the front door of the controller outer box, a first cooling suction fan and a second cooling suction fan are installed on the left side and the right side of the front door below the display screen integrated machine PLC respectively, cooling air dispersion fans are installed on the two outer sides of the first cooling suction fan and the second cooling suction fan, and cooling air dispersion fans are installed on the side face of the controller outer box.
Preferably, the circuit breaker model is set to AC220V 2P.
Preferably, the power supply box model is set to be DC 24V.
Preferably, the wire casing should reserve surplus electric wire to the mounting bottom plate for later use.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the circuit mutual interference is avoided, the wiring position is clearly marked by the circuit line code, and the later-stage maintenance efficiency can be improved.
2. The pressure sensor is used for detecting the pressure of the hydraulic system, mechanical structures such as pressure and flow valves are replaced, and the requirement for outputting the rotating speed of the motor to increase the pressure is judged more accurately.
3. The starting mode of the host and the slave is utilized, and electric energy is saved. The servo driver is used for controlling, so that the servo motor runs reliably and stably, and the industrial production is safer.
Drawings
FIG. 1 is a schematic view of the overall internal structure of the present invention;
FIG. 2 is a front view of the front door of the outer box of the present invention;
fig. 3 is a schematic view of the left side structure of the present invention.
In the figure: 1. the controller comprises a controller outer box 2, a first servo driver brake resistor 3, a first slave servo driver 4, a master servo driver 5, a second servo driver brake resistor 6, a third servo driver brake resistor 7, a second slave servo driver 8, a third slave servo driver 9, a fourth servo driver brake resistor 10, an intermediate relay 11, a circuit breaker 12, a power supply box 13, a first brake unit 14, a second brake unit 15, a third brake unit 16, a wire casing 17, a display screen integrated machine PLC 18, a first cooling suction fan filter cotton 19, a second cooling suction fan filter cotton 20 and a cooling air dispersing fan.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1-3, the present invention provides a technical solution: a die-casting hydraulic power servo torque superposition compensation controller comprises a controller outer box 1, a servo driver brake resistor I2, a slave servo driver I3, a master servo driver 4, a servo driver brake resistor II 5, a servo driver brake resistor III 6, a slave servo driver II 7, a slave servo driver III 8, a servo driver brake resistor IV 9, an intermediate relay 10, a circuit breaker 11, a power box 12, a brake unit I13, a brake unit II 14, a brake unit III 15, a wire casing 16, a display screen integrated machine PLC17, a cooling suction fan with filter cotton I18, a cooling suction fan with filter cotton II 19 and a cooling air-dispersing fan 20, wherein a strip-shaped hole mounting bottom plate is arranged inside the controller outer box 1, the servo driver brake resistor I2, the slave servo driver I3 and the cooling air-dispersing fan are sequentially arranged above the controller outer box 1 from left to right, A wire slot 16 is arranged below the servo driver braking resistor I2, the slave servo driver I3, the main servo driver 4 and the servo driver braking resistor II 5, the wire slot 16 divides the middle lower part inside the controller outer box 1 into three parts, a servo driver braking resistor III 6, a slave servo driver II 7, a slave servo driver III 8 and a servo driver braking resistor IV 9 are arranged above the wire slot 16, an intermediate relay 10, a circuit breaker 11 and a power supply box 12 are arranged on the left side of the lower part inside the wire slot 16, and a braking unit I13, a braking unit II 14 and a braking unit III 15 are arranged on the right side of the lower part inside the wire slot 16;
a display screen integrated machine PLC17 is installed on the front door of the controller outer box 1, a cooling suction fan with a filter cotton I18 and a cooling suction fan with a filter cotton II 19 are respectively installed on the left side and the right side of the front door below the display screen integrated machine PLC17, cooling air dispersion fans 20 are installed on the outer sides of the cooling suction fan with the filter cotton I18 and the cooling suction fan with the filter cotton II 19, and cooling air dispersion fans 20 are installed on the side face of the controller outer box 1;
the circuit breaker 11 model is set to AC220V 2P; the power pack 12 model is set to DC 24V; the trunking 16 should reserve excess wires under the mounting baseplate for standby.
The working principle is as follows: before the die-casting hydraulic power servo torque superposition compensation controller is used, the whole die-casting hydraulic power servo torque superposition compensation controller needs to be known in a simple structure, a servo driver and a brake resistor are installed on an installation plate, the installed installation plate is fixed on a controller box body, so that the servo driver can be conveniently installed and replaced, other electrical components are installed on the installation plate at the bottom layer in a classified mode, and a heat dissipation space is reserved at a certain distance; the power line and the signal line of the wire groove are additionally arranged in the controller and are separately arranged, mutual interference is avoided, the power line is additionally provided with a magnetic ring at the output end of the servo driver for filtering and stabilizing output current and voltage, the signal line is provided with a shielding protective layer for avoiding signals from being interfered, all wiring is additionally provided with wire lugs and wire codes, the arrangement standardization of the whole controller is improved, and the later-stage maintenance efficiency is improved; the energy-saving principle of the die-casting hydraulic power torque compensation controller is as follows: the torque compensation of the servo driver and the servo motor reduces the loss of electric energy to achieve the purpose of saving energy.
The points to be finally explained are: first, in the description of the present application, it is to be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be mechanical or electrical;
secondly, in the attached drawings of the disclosed embodiment of the die-casting hydraulic power servo torque superposition compensation controller, only the structures related to the disclosed embodiment of the die-casting hydraulic power servo torque superposition compensation controller are related, other structures can refer to common design, and the same embodiment and different embodiments of the die-casting hydraulic power servo torque superposition compensation controller can be mutually combined under the condition of no conflict;
finally, the above description is only a preferred embodiment of the die-casting power servo torque superposition compensation controller, and is not intended to limit the die-casting power servo torque superposition compensation controller, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the die-casting power servo torque superposition compensation controller should be included within the protection scope of the die-casting power servo torque superposition compensation controller.
Claims (5)
1. The utility model provides a servo moment of torsion stack compensation controller of die-casting shaping hydraulic power, includes controller outer container (1), its characterized in that: controller outer container (1) is inside to be provided with bar hole mounting plate, servo driver braking resistance (2), follow machine servo driver (3), host computer servo driver (4) and servo driver braking resistance two (5) are installed from a left side to the right side in proper order to the inside top of controller outer container (1), servo driver braking resistance (2), follow machine servo driver (3), host computer servo driver (4) and servo driver braking resistance two (5) below are provided with wire casing (16), and wire casing (16) divide into three part with the inside middle and lower part of controller outer container (1), a set of servo driver braking resistance three (6), follow machine servo driver two (7), follow machine servo driver three (8) and servo driver braking resistance four (9) in wire casing (16) upper portion, a set of middle relay (10) in wire casing (16) lower place left side, The circuit breaker (11) and power pack (12), below right side is one set of brake unit one (13), brake unit two (14) and brake unit three (15) in wire casing (16).
2. The die-cast hydraulic power servo torque superposition compensation controller according to claim 1, wherein: display screen all-in-one PLC (17) is installed to controller outer container (1) qianmen, cooling induced draft fan area filter pulp (18) and cooling induced draft fan area filter pulp two (19) are installed respectively to the qianmen left and right sides of display screen all-in-one PLC (17) below, cooling induced draft fan area filter pulp (18) and cooling induced draft fan area filter pulp two (19) outsides all install the cooling fan (20) that looses, controller outer container (1) side-mounting has cooling fan (20) that looses.
3. The die-cast hydraulic power servo torque superposition compensation controller according to claim 1, wherein: the model of the breaker (11) is set to be AC220V 2P.
4. The die-cast hydraulic power servo torque superposition compensation controller according to claim 1, wherein: the power supply box (12) is provided with a DC24V model.
5. The die-cast hydraulic power servo torque superposition compensation controller according to claim 1, wherein: the wire groove (16) should reserve allowance wires to be arranged below the installation bottom plate for standby.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921610301.0U CN210908054U (en) | 2019-09-26 | 2019-09-26 | Servo torque superposition compensation controller of die-casting hydraulic power |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921610301.0U CN210908054U (en) | 2019-09-26 | 2019-09-26 | Servo torque superposition compensation controller of die-casting hydraulic power |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210908054U true CN210908054U (en) | 2020-07-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921610301.0U Active CN210908054U (en) | 2019-09-26 | 2019-09-26 | Servo torque superposition compensation controller of die-casting hydraulic power |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210908054U (en) |
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2019
- 2019-09-26 CN CN201921610301.0U patent/CN210908054U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 510000 401, No.2, Lingnan Road, Yongkou, Dashi street, Panyu District, Guangzhou City, Guangdong Province Patentee after: Hongyuzhan (Guangdong) Intelligent Technology Co.,Ltd. Address before: 510000 401, No.2, Lingnan Road, Yongkou, Dashi street, Panyu District, Guangzhou City, Guangdong Province Patentee before: GUANGZHOU HONGYUZHAN ENERGY SAVING TECHNOLOGY Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Hydraulic Power Servo Torque Superposition Compensation Controller for Die Casting Forming Effective date of registration: 20230918 Granted publication date: 20200703 Pledgee: Bank of China Limited by Share Ltd. Guangzhou Panyu branch Pledgor: Hongyuzhan (Guangdong) Intelligent Technology Co.,Ltd. Registration number: Y2023980057337 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |