CN210902291U

CN210902291U - Composite mattress

Info

Publication number: CN210902291U
Application number: CN201921311275.1U
Authority: CN
Inventors: 周坚
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-08-13
Filing date: 2019-08-13
Publication date: 2020-07-03
Anticipated expiration: 2029-08-13

Abstract

The utility model relates to a composite mattress, which comprises a mattress body, wherein the mattress body comprises an upper surface layer, a lower surface layer and a middle layer; the upper surface layer is a polyester fiber layer, the lower surface layer is a polyester fiber layer, and the middle layer is a 3D fiber layer; the upper surface layer, the lower surface layer and the middle layer are compounded by heating and pressurizing; the middle layer and the outer surface layer of the utility model are 3D fiber layers, the upper surface layer and the lower surface layer are polyester fibers, the air permeability is very strong, and the fiber can be washed by water to remove all dirt, dust and the like, so that the bacteria and mites are difficult to breed, the physical property is stable, the strength is high, and the upper surface layer, the lower surface layer and the middle layer are compounded by heating and pressurizing; no deformation, no formaldehyde release, no heavy metal addition, difficult oxidation and no peculiar smell.

Description

Composite mattress

Technical Field

The utility model belongs to the technical field of articles for daily use, concretely relates to compound mattress.

Background

Sleep is a healthy foundation, and besides the reasons of work, life, body, psychology and the like, healthy bedding which is sanitary, comfortable, beautiful and durable is the key point for obtaining high-quality sleep; the mattress is an article between a human body and a bed, which is used for ensuring that consumers can obtain healthy and comfortable sleep, and is made of various materials. With the continuous progress of material culture and technical process, the types of mattresses used by modern people gradually tend to be diversified, mainly including spring mattresses, palm mattresses, latex mattresses, water mattresses, air mattresses, magnetic mattresses and the like, wherein the spring mattresses account for a larger proportion.

Ordinary mattresses are not washable, bacteria and mites are easy to breed, a lot of dust and dirt are easy to breed, the internal structure is nervous, the air permeability is insufficient, and mattress filler supporting points are dispersed and even harmful substances such as formaldehyde, heavy metals and the like exist. The existing mattress is divided into a soft side and a hard side, the soft side is easy to hurt the spine after sleeping for a long time, particularly is not beneficial to the bone development of teenagers, and middle-aged and old people are easy to feel sore waist and leg pain when sleeping on the soft mattress; the hard side brings discomfort to the user and affects the sleep quality.

In view of the above technical problems, it is desirable to improve the same.

SUMMERY OF THE UTILITY MODEL

The utility model provides a overcome the defect among the above-mentioned prior art, provide a simple structure, convenient to use, the travelling comfort is good, has that the gas permeability is good, the comprehensive compound mattress of support nature.

In order to achieve the above purpose, the utility model adopts the technical scheme that: a composite mattress comprises a mattress body, wherein the mattress body comprises an upper surface layer, a lower surface layer and a middle layer; the upper surface layer is a polyester fiber layer, the lower surface layer is a polyester fiber layer, and the middle layer is a 3D fiber layer; the upper surface layer, the lower surface layer and the middle layer are compounded by heating and pressurizing.

As a preferred proposal of the utility model, the mattress body also comprises an outer surface layer which wraps the upper surface layer, the lower surface layer and the middle layer.

As a preferred scheme of the present invention, the outer surface layer is a 3D fiber layer.

As an optimal scheme of the utility model, the 3D fibre includes top layer, bottom and sets up the monofilament supporting layer in top layer and bottom.

As a preferred scheme of the utility model, the middle monofilaments of the monofilament supporting layer are vertically arranged in an angle of X-90 degrees.

As an optimal scheme of the utility model, top layer and bottom are 3D interval fabric, are formed with a plurality of bleeder vents on top layer and the bottom.

As a preferred scheme of the utility model, the polyester fiber layer of upper surface layer and lower surface layer becomes 0 degree or 90 degrees angle and arranges in turn.

As a preferred scheme of the utility model, the upper surface layer is paved in 90 degrees; the lower layer is paved in 0 degree.

As a preferable embodiment of the present invention, the polyester fiber layers of the upper and lower surface layers are formed by hot-press compounding in a [90 °/0 ° ], [0 °/90 ° ], [0 °/45 °/90 °/135 ° ] or [135 °/90 °/45 °/0 ° ] layering manner; the polyester fiber layers of the upper surface layer and the lower surface layer are compounded according to plain weave and twill patterns, so that the polyester fibers of the composite mattress form a staggered grid shape.

As a preferred scheme of the utility model, the polyester fiber layer material density of the polyester fiber layer of upper surface layer is different with the polyester fiber layer material density of lower surface layer, thereby makes two sides have different gentle hardness about the mattress body.

The utility model has the advantages that:

1. the utility model discloses intermediate level and extexine are the 3D fibrous layer, and upper surface layer and lower surface layer are polyester fiber, and the gas permeability is very strong, and available washing clears away all dirt, dust etc. moreover to the bacterium mite is difficult to breed, and physical properties is stable, and intensity is high, and upper surface layer, lower surface layer and intermediate level form through the heating pressurization complex. No deformation, no formaldehyde release, no heavy metal addition, difficult oxidation and no peculiar smell;

2. the polyester fiber layer on the upper layer and the polyester fiber layer on the lower layer of the utility model have different densities, so the utility model can lead the upper surface and the lower surface of the composite mattress to have different flexibility and hardness, and customers can change at any time according to self needs, thus meeting different consumer groups;

3. the polyester fiber layers of the upper layer and the lower layer of the utility model are alternately arranged at an angle of 0 degree or 90 degrees, so that firstly, the comfort level of the whole mattress is improved, and simultaneously, the supporting strength of the mattress is also improved; the pressure of different parts of a human body on the mattress is adapted, so that the mattress is more comfortable;

4. the 3D fiber layer of the mattress of the utility model is of a hollow three-dimensional structure, the air permeability is very good, the mattress can be cleaned, water flow passes through the inside after cleaning, all dirt is taken away, and bacteria and mites are difficult to breed;

5. the utility model discloses an upper surface layer thickness is 1/2 of lower surface layer thickness, like this, discovers easily that upper surface layer and lower surface layer move for the screen cloth dislocation when being located the 3D fibrous layer pressurized at middle part, can guarantee to support the performance, has compromise the travelling comfort simultaneously.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a cross-sectional view of the present invention A-A;

reference numbers in the figures: the mattress comprises an upper surface layer 10, a lower surface layer 20, a middle layer 30, an outer surface layer 40, a surface layer 31, a monofilament supporting layer 32, a bottom layer 33, air holes 34 and a mattress body 100.

Detailed Description

The following describes embodiments of the present invention in detail with reference to the accompanying drawings.

Example 1:

as shown in fig. 1-2, a composite mattress includes a mattress body 100, the mattress body 100 including an upper layer 10, a lower layer 20, and an intermediate layer 30; the upper surface layer 10 is a polyester fiber layer, the lower surface layer 20 is a polyester fiber layer, and the middle layer 30 is a 3D fiber layer; the upper surface layer 10, the lower surface layer 20 and the intermediate layer 30 are compounded by heating and pressurizing; the intermediate layer 30 is positioned between the upper layer 10 and the lower layer 20 and is compounded by heating and pressurizing, and the intermediate layer 30 has good dispersion in the upper layer 10 and the lower layer 20 and good interface bonding with the upper layer 10 and the lower layer 20; the integral structural strength and firmness of the mattress are improved, the mechanical property of the composite mattress is finally ensured, and the use requirement is met; in actual use or production process, the upper layer 10, the lower layer 20 and the middle layer 30 of the mattress body 100 can be adjusted according to actual use conditions.

The mattress body 100 further comprises an outer cover 40 that surrounds the upper layer 10, the lower layer 20 and the middle layer 30; by providing the outer cover 40, the overall appearance is more aesthetically pleasing, and at the same time, the mattress is more comfortable in use.

The middle layer 30 and the outer skin 40 are 3D fiber layers; the 3D fiber includes a surface layer 31, a bottom layer 33, and a monofilament support layer 32 disposed within the surface layer 31 and the bottom layer 33; the middle monofilaments of the monofilament support layer 32 are vertically arranged at an angle of X-90 degrees; the surface layer 31 and the bottom layer 33 are 3D spacer fabrics, and a plurality of air holes 34 are formed on the surface layer 31 and the bottom layer 33; the middle layer and the outer surface layer of the utility model are 3D fiber layers, the upper surface layer and the lower surface layer are polyester fibers, the air permeability is very strong, and the fiber can be washed by water to remove all dirt, dust and the like, so that the bacteria and mites are difficult to breed, the physical property is stable, the strength is high, and the upper surface layer, the lower surface layer and the middle layer are compounded by heating and pressurizing; no deformation, no formaldehyde release, no heavy metal addition, difficult oxidation and no peculiar smell.

The 3D fiber has the advantages that the polyester fiber is 100 percent, is non-toxic and free of peculiar smell, can be decomposed and meets the requirement of environmental protection; the mesh structure has excellent ventilation and heat permeability, is not easy to be affected with damp and breed bacteria, and is mildew-proof; the cleaning agent can be cleaned easily, can effectively remove peculiar smell and dirt, and does not leave a bacterial breeding land; comfortable resilience, and each bed can support the human body by as many as 400 ten thousand support points, thereby providing the densest protection for the human body; according to the pressure of unit area, a proper resilience force is provided, the skeleton of the human body is comprehensively supported, and the human body is in a completely relaxed state.

The polyester fiber layers of the upper layer 10 and the lower layer 20 are alternately arranged at an angle of 0 degree or 90 degrees; the upper layer 10 of the utility model is paved in 90 degrees; the lower layer 20 is laid in layers at 0 degrees; firstly, the comfort level of the whole mattress is improved, and meanwhile, the supporting strength of the mattress is also improved; the pressure of different parts of the human body to the mattress is adapted, so that the mattress is more comfortable.

The polyester fiber layers of the upper surface layer 10 and the lower surface layer 20 are formed by hot-pressing and compounding according to a [90 °/0 ° ], [0 °/90 ° ], [0 °/45 °/90 °/135 ° ] or [135 °/90 °/45 °/0 ° ] layering mode; the polyester fiber layers of the upper layer 10 and the lower layer 20 are compounded according to a plain weave and twill pattern, so that the polyester fibers of the composite mattress form a staggered grid shape.

The polyester fiber layer of the upper layer 10 and the polyester fiber layer of the lower layer 20 have different densities, so that the upper surface and the lower surface of the mattress body 100 have different softness and hardness; therefore, the utility model discloses enable two sides have different gentle hardness about the compound mattress, and the customer can be according to self needs conversion at any time, can satisfy different consumer groups.

The utility model discloses an upper surface layer thickness is 1/2 of lower surface layer thickness, like this, discovers easily that upper surface layer and lower surface layer move for the screen cloth dislocation when being located the 3D fibrous layer pressurized at middle part, can guarantee to support the performance, has compromise the travelling comfort simultaneously.

Example 2:

a composite mattress comprising a mattress body 100, the mattress body 100 comprising an upper face layer 10, a lower face layer 20 and an intermediate layer 30;

the upper surface layer 10 is a 3D fiber layer, the lower surface layer 20 is a 3D fiber layer, and the middle layer 30 is a polyester fiber layer; the upper surface layer 10, the lower surface layer 20 and the intermediate layer 30 are compounded by heating and pressurizing; the intermediate layer 30 is positioned between the upper layer 10 and the lower layer 20 and is compounded by heating and pressurizing, and the intermediate layer 30 has good dispersion in the upper layer 10 and the lower layer 20 and good interface bonding with the upper layer 10 and the lower layer 20; the integral structural strength and firmness of the mattress are improved, the mechanical property of the composite mattress is finally ensured, and the use requirement is met; in actual use or production process, the upper layer 10, the lower layer 20 and the middle layer 30 of the mattress body 100 can be adjusted according to actual use conditions.

Other contents of this embodiment can refer to embodiment 1.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention; thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Although the reference numerals in the figures are used more here: upper layer 10, lower layer 20, middle layer 30, outer layer 40, top layer 31, monofilament support layer 32, bottom layer 33, ventilation holes 34, mattress body 100, etc., without excluding the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed in a manner that is inconsistent with the spirit of the invention.

Claims

1. A composite mattress comprising a mattress body (100), characterized in that: the mattress body (100) comprises an upper surface layer (10), a lower surface layer (20) and an intermediate layer (30); the upper surface layer (10) is a polyester fiber layer, the lower surface layer (20) is a polyester fiber layer, and the middle layer (30) is a 3D fiber layer; the upper surface layer (10), the lower surface layer (20) and the intermediate layer (30) are compounded by heating and pressurizing.

2. A composite mattress as defined in claim 1, wherein: the mattress body (100) further comprises an outer surface layer (40) wrapping the upper surface layer (10), the lower surface layer (20) and the middle layer (30).

3. A composite mattress as defined in claim 2, wherein: the outer surface layer (40) is a 3D fiber layer.

4. A composite mattress as defined in claim 3, wherein: the 3D fiber comprises a surface layer (31), a bottom layer (33) and a monofilament support layer (32) arranged in the surface layer (31) and the bottom layer (33).

5. A composite mattress as defined in claim 4, wherein: the monofilament support layer (32) is formed by vertically arranging intermediate monofilaments at an angle of X-90 degrees.

6. A composite mattress as defined in claim 4, wherein: the surface layer (31) and the bottom layer (33) are 3D interval fabrics, and a plurality of air holes (34) are formed in the surface layer (31) and the bottom layer (33).

7. A composite mattress as defined in claim 1, wherein: the polyester fiber layers of the upper layer (10) and the lower layer (20) are alternately arranged at an angle of 0 degree or 90 degrees.

8. A composite mattress as defined in claim 7, wherein: the upper surface layer (10) is paved in 90 degrees; the lower layer (20) is paved in 0 degree.

9. A composite mattress as defined in claim 1, wherein: the polyester fiber layers of the upper surface layer (10) and the lower surface layer (20) are formed by hot-pressing and compounding according to the layering mode of [90 degrees/0 degrees ], [0 degrees/90 degrees ], [0 degrees/45 degrees/90 degrees/135 degrees ] or [135 degrees/90 degrees/45 degrees/0 degrees ]; the polyester fiber layers of the upper surface layer (10) and the lower surface layer (20) are compounded according to a plain weave pattern and a twill pattern, so that the polyester fibers of the composite mattress form a staggered grid shape.

10. A composite mattress as defined in claim 9, wherein: the polyester fiber layer of the upper surface layer (10) and the polyester fiber layer of the lower surface layer (20) have different densities, so that the upper surface and the lower surface of the mattress body (100) have different softness and hardness.