CN210893964U - A shearing instrument loading device - Google Patents
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- 238000010008 shearing Methods 0.000 title claims abstract description 16
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- 238000006073 displacement reaction Methods 0.000 claims description 15
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Abstract
本实用新型提供一种剪切仪加载装置,包括:反力板,其设于反力架的顶部;加载系统,所述加载系统包括液压千斤顶,所述液压千斤顶的底部通过恒刚度压缩弹簧与所述反力板连接;用以对剪切仪的剪切盒施加法向荷载的加载板,所述液压千斤顶的活塞杆向所述加载板施加压力。可以实现对剪切盒在维持恒刚度条件下施加压力,可以准确的模拟岩土体对结构物的压力属于恒刚度条件下施力的实际情况,从而使室内试验对实际情况的模拟更加符合客观规律。
The utility model provides a shearing instrument loading device, comprising: a reaction force plate, which is arranged on the top of a reaction force frame; a loading system, wherein the loading system includes a hydraulic jack, and the bottom of the hydraulic jack is connected to a constant stiffness compression spring through a constant stiffness compression spring. The reaction force plate is connected; the loading plate is used for applying normal load to the shear box of the shearing instrument, and the piston rod of the hydraulic jack exerts pressure on the loading plate. The pressure can be applied to the shear box under the condition of maintaining constant stiffness, and the pressure of the rock and soil mass on the structure can be accurately simulated, which belongs to the actual situation of applying force under the condition of constant stiffness, so that the simulation of the actual situation in the laboratory test is more objective. law.
Description
技术领域technical field
本实用新型涉及土木工程室内实验领域,尤其涉及一种剪切仪加载装置。The utility model relates to the field of indoor experiments of civil engineering, in particular to a shearing instrument loading device.
背景技术Background technique
随着我国建筑施工工程数量和规模的不断扩大,以及需要维护的服役期工程项目的数量不断增多,我国施工技术人员遇到的特殊地质条件和复杂施工环境也越来越多。针对越来越复杂的条件,科研技术人员需要提出更为符合实际的设计与计算方法,这时就需要通过室内实验来探寻工程问题的本质。要进行土工实验首先需要对实际情况进行模拟,由于实际环境中岩土体对结构物的压力施加并不是稳定的,导致传统的恒压力施加装置并不能够十分准确的模拟岩土体对结构物的压力,进一步影响了室内试验对实际情况的模拟,因此通过室内试验所得到的计算方法并不符合客观规律。With the continuous expansion of the number and scale of construction projects in my country, as well as the increasing number of in-service engineering projects that need to be maintained, my country's construction technicians encounter more and more special geological conditions and complex construction environments. In response to increasingly complex conditions, scientific researchers and technicians need to propose more realistic design and calculation methods. At this time, it is necessary to explore the essence of engineering problems through laboratory experiments. To carry out geotechnical experiments, it is necessary to simulate the actual situation first. Because the pressure exerted by the rock and soil mass on the structure is not stable in the actual environment, the traditional constant pressure application device cannot accurately simulate the effect of the rock and soil mass on the structure. Therefore, the calculation method obtained by the indoor test does not conform to the objective law.
实用新型内容Utility model content
鉴于以上所述现有技术的缺点,本实用新型的目的至少在于提供一种结构清晰、操作简单、方便实用,可直接与现有室内试验装置结合的恒刚度条件下的加载装置。该装置能够更好的模拟实际岩土体对结构物的压力情况,能够有效的提高实验的准确性,为根据实验所提出的计算方法提供了有力的保障。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is at least to provide a loading device under constant stiffness conditions that is clear in structure, simple in operation, convenient and practical, and can be directly combined with the existing indoor test device. The device can better simulate the pressure of the actual rock and soil mass on the structure, can effectively improve the accuracy of the experiment, and provide a strong guarantee for the calculation method proposed according to the experiment.
为实现上述目的及其他相关目的,本实用新型的一个实施方式提供一种剪切仪加载装置。In order to achieve the above object and other related objects, an embodiment of the present invention provides a shearing instrument loading device.
在一个实施方式中,剪切仪加载装置包括:In one embodiment, the shearing apparatus loading device comprises:
反力板,其设于反力架的顶部;A reaction force plate, which is arranged on the top of the reaction force frame;
加载系统,所述加载系统包括液压千斤顶,所述液压千斤顶的底部通过恒刚度压缩弹簧与所述反力板连接;a loading system, the loading system includes a hydraulic jack, and the bottom of the hydraulic jack is connected to the reaction force plate through a constant stiffness compression spring;
用以对剪切仪的剪切盒施加法向荷载的加载板,所述液压千斤顶的活塞杆向所述加载板施加压力。A loading plate to apply a normal load to the shear box of the shear to which the piston rod of the hydraulic jack applies pressure.
所述液压千斤顶的底部设有加载装置固定板,所述恒刚度压缩弹簧与所述加载装置固定板连接。通过加载装置固定板设置恒刚度压缩弹簧,可以增加设置弹簧的接触面积。The bottom of the hydraulic jack is provided with a loading device fixing plate, and the constant stiffness compression spring is connected with the loading device fixing plate. By setting the constant stiffness compression spring on the fixing plate of the loading device, the contact area of the setting spring can be increased.
所述加载装置固定板与所述液压千斤顶的底部可拆卸地连接。反力板、弹簧和加载装置固定板共同起到恒刚度维持的作用,通过可拆卸的方式,能够实现相关部件的重复使用,也能够在损害之后及时更换,并且可以根据实验设计要求、目标承载力等诸多因素,以及实际的岩土体环境,对所施加的刚度进行调整,确保了实验对实际环境的真实模拟,提高了实验结果的准确性,使得通过实验所得到的计算方法更加真实可靠,能够更加完美的反应实际工程中的力学性质。The loading device fixing plate is detachably connected to the bottom of the hydraulic jack. The reaction force plate, the spring and the fixing plate of the loading device work together to maintain the constant stiffness. Through the detachable method, the relevant parts can be reused, and can be replaced in time after damage, and can be carried out according to the experimental design requirements and target load. Force and many other factors, as well as the actual rock and soil environment, adjust the applied stiffness to ensure the true simulation of the actual environment by the experiment, improve the accuracy of the experimental results, and make the calculation method obtained through the experiment more realistic and reliable. , which can more perfectly reflect the mechanical properties in practical engineering.
所述恒刚度压缩弹簧至少为3个,各所述恒刚度压缩弹簧沿所述反力板所在平面均匀布置。The constant stiffness compression springs are at least three, and the constant stiffness compression springs are evenly arranged along the plane where the reaction force plate is located.
所述恒刚度压缩弹簧的长度为10-15cm,可以在保持结构稳定的同时,确保加载装置处于恒刚度条件。The length of the constant stiffness compression spring is 10-15 cm, which can ensure that the loading device is in a constant stiffness condition while maintaining the structure stability.
所述活塞杆与所述加载板之间设有用以测量法向荷载值的压力传感器,可以实时进行压力值的自动化数据采集与记录。A pressure sensor for measuring the normal load value is arranged between the piston rod and the loading plate, and automatic data collection and recording of the pressure value can be performed in real time.
所述活塞杆的端部设有卡槽,所述压力传感器的一端面设有与所述卡槽配合的凸出部,所述压力传感器的另一端面与所述加载板顶面水平接触,可以放置压力传感器滑出。The end of the piston rod is provided with a snap groove, one end surface of the pressure sensor is provided with a protruding portion matched with the snap groove, and the other end surface of the pressure sensor is in horizontal contact with the top surface of the loading plate, The pressure sensor can be placed to slide out.
所述反力板与所述加载板之间设有用以测量所述反力板与所述加载板之间相对位移的位移传感器,可以实时进行位移值的自动化数据采集与记录。A displacement sensor for measuring the relative displacement between the reaction force plate and the loading plate is arranged between the reaction force plate and the loading plate, and automatic data collection and recording of displacement values can be performed in real time.
所述加载系统包括控制所述液压千斤顶施力大小的控制装置。The loading system includes a control device for controlling the force applied by the hydraulic jack.
剪切仪加载装置还包括用以采集监测数据和控制所述加载装置施力大小的数据采集控制装置,所述数据采集控制装置与所述加载装置、所述压力传感器和/或位移传感器连接,可以根据设计要求通过计算机控制,施加所需荷载,当压力采集装置显示压力达到目标值以后锁定数控加载装置,数据采集系统开始记录实验数据。The shearing instrument loading device further includes a data acquisition and control device for collecting monitoring data and controlling the force applied by the loading device, and the data acquisition and control device is connected with the loading device, the pressure sensor and/or the displacement sensor, According to the design requirements, the required load can be applied through computer control. When the pressure acquisition device shows that the pressure reaches the target value, the numerical control loading device is locked, and the data acquisition system starts to record the experimental data.
本实用新型实施方式提供的上述技术方案,通过反力板将加载装置设于剪切仪内部,反力板和加载装置之间通过恒刚度压缩弹簧连接,可以保证加载装置对剪切盒施加荷载时维持在恒定刚度,并且通过加载装置控制对剪切盒施加的法向荷载值,从而实现对剪切盒在维持恒刚度条件下始终接触剪切盒并施加压力,可以准确的模拟岩土体对结构物的压力属于恒刚度条件下施力的实际情况,从而使室内试验对实际情况的模拟更加符合客观规律。In the above technical solution provided by the embodiment of the present invention, the loading device is set inside the shearing instrument through the reaction force plate, and the reaction force plate and the loading device are connected by a constant stiffness compression spring, which can ensure that the loading device applies a load to the shear box. The constant stiffness is maintained when the shear box is maintained, and the normal load value applied to the shear box is controlled by the loading device, so that the shear box is always in contact with the shear box and exerts pressure under the condition of maintaining constant stiffness, which can accurately simulate the rock and soil mass. The pressure on the structure belongs to the actual situation of applying force under the condition of constant stiffness, so that the simulation of the actual situation in the indoor test is more in line with the objective law.
附图说明Description of drawings
图1显示为本实用新型实施例中剪切仪加载装置的结构示意图;1 shows a schematic structural diagram of a shearing instrument loading device in an embodiment of the present invention;
图2显示为本实用新型实施例中压力传感器俯视图;2 shows a top view of a pressure sensor in an embodiment of the present invention;
图3显示为本实用新型实施例中活塞杆仰视图;Fig. 3 shows the bottom view of the piston rod in the embodiment of the utility model;
图4显示为本实用新型实施例中剪切仪结构示意图。FIG. 4 is a schematic diagram showing the structure of the shearing apparatus in the embodiment of the present invention.
元件标号说明Component label description
1 反力板1 Reaction plate
2 位移传感器2 displacement sensor
3 加载板3 Loading board
4 螺栓孔4 Bolt holes
5 恒刚度弹簧5 Constant stiffness springs
6 加载装置固定板6 Loader fixing plate
7 液压千斤顶7 Hydraulic jacks
8 压力传感器8 Pressure sensor
9 活塞杆9 Piston rod
10 数据传输线10 data transmission line
11 反力架11 Reaction frame
12 剪切仪12 Shears
具体实施方式Detailed ways
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效。The embodiments of the present invention are described below by specific embodiments, and those who are familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
须知,本说明书附图中所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容所能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。It should be noted that the structures, proportions, sizes, etc. shown in the accompanying drawings of this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with this technology, and are not used to limit the implementation of the present invention. Restricted conditions, it does not have technical substantive significance, any modification of structure, change of proportional relationship or adjustment of size, without affecting the effect that the present utility model can produce and the purpose that can be achieved, should still fall within the scope of the present invention. The scope of the technical content disclosed by the utility model can be covered. At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and clarity, and are not used to limit this specification. The applicable scope of the utility model and the change or adjustment of its relative relationship shall be regarded as the applicable scope of the present utility model without substantially changing the technical content.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,属于“设置”、“连接”应作广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体的连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以通过中间媒介间接连接。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise expressly stipulated and limited, “setting” and “connection” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, Or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
本申请实施例提供一种能维持在恒刚度条件下加载的剪切仪加载装置,包括恒刚度维持系统、加载系统和自动化数据采集系统。The embodiments of the present application provide a shearing instrument loading device capable of maintaining loading under a condition of constant stiffness, including a constant stiffness maintaining system, a loading system and an automated data acquisition system.
如图1所示,恒刚度维持系统包括反力板1、固定在反力板1上的恒刚度压缩弹簧5和加载装置固定板6;加载系统包括液压千斤顶7;自动化数据采集系统包括压力传感器8、位移传感器2和用以采集监测数据的终端设备。As shown in Figure 1, the constant stiffness maintenance system includes a reaction force plate 1, a constant stiffness compression spring 5 fixed on the reaction force plate 1, and a loading device fixing plate 6; the loading system includes a
其中,反力板1设于反力架11的顶端。反力板1上设有若干螺栓孔4,穿过螺栓孔4的螺栓可以将反力板1紧固在反力架11上。反力板1的一面焊接有4个均匀分布的恒刚度压缩弹簧5,恒刚度压缩弹簧5的另一端与加载装置固定板6焊接。Among them, the reaction force plate 1 is provided at the top end of the reaction force frame 11 . The reaction force plate 1 is provided with several bolt holes 4 , and the bolts passing through the bolt holes 4 can fasten the reaction force plate 1 on the reaction force frame 11 . One side of the reaction force plate 1 is welded with four uniformly distributed constant stiffness compression springs 5 , and the other end of the constant stiffness compression springs 5 is welded with the loading device fixing plate 6 .
反力板1与反力架11固定的方式可以是可拆卸的连接,包括并不限于螺纹连接、卡接或通过连接件连接等等,均在本申请的保护范围之内。可以理解的是,对于反力板1与反力架11为固定连接的情况,也在本申请的保护范围之内。The manner in which the reaction force plate 1 and the reaction force frame 11 are fixed may be detachable connection, including but not limited to screw connection, snap connection, or connection through a connector, etc., which are all within the protection scope of the present application. It can be understood that the situation where the reaction force plate 1 and the reaction force frame 11 are fixedly connected is also within the protection scope of the present application.
此外,恒刚度压缩弹簧5的数量可以根据所模拟的实际地质情况进行设定,可以为一个,也可以为多个,均在本申请的保护范围之内。恒刚度压缩弹簧5与反力板1和加载装置固定板6的连接方式不仅限于焊接,而是只要能实现固定连接即可实现实用新型创造,均在本申请的保护范围之内。In addition, the number of the constant stiffness compression springs 5 can be set according to the simulated actual geological conditions, which can be one or more, which are all within the protection scope of the present application. The connection method between the constant stiffness compression spring 5 and the reaction force plate 1 and the loading device fixing plate 6 is not limited to welding, but as long as the fixed connection can be realized, the utility model creation can be realized, which are all within the protection scope of the present application.
加载装置固定板6与液压千斤顶7的底座通过螺栓固定连接,液压千斤顶7为市购的千斤顶,具有数控加载系统,可以根据需要进行荷载的加载设置。The fixing plate 6 of the loading device and the base of the
自动化数据采集系统包括压力传感器8、位移传感器2和用以采集监测数据的终端设备。其中,压力传感器8设在活塞杆9前端与加载板3之间:压力传感器8采用振弦式压力传感器,其主体结构呈圆盘状,压力传感器8的一面设有与环形卡槽相匹配的环形凸出部,安装时,将压力传感器的环形凸出部置于环形卡槽内。压力传感器的一面与加载板的端面相接触,加载板的底面与设于剪切仪内的剪切盒的顶面接触。使用时,液压千斤顶活塞杆9通过压力传感器8及加载板3向剪切盒的顶部施加压力。压力传感器的设置可以方便的实现压力值的监测;活塞杆端部环形凹槽和压力传感器环形凸出部的设计可以有效防止压力传感器的滑出。The automated data acquisition system includes a
压力传感器8可以选用振弦式压力传感器,其一侧具有引出的数据传输线10。The
可以理解的是,对于不设置环形凹槽和环形凸出部的情况,以及凹槽和凸出部采用其他形状的情况,都可以实现本实用新型创造,均在本申请的保护范围之内。It can be understood that the invention of the present invention can be realized in the case where the annular groove and the annular protrusion are not provided, and the groove and the protrusion adopt other shapes, which are all within the protection scope of the present application.
在反力板1和加载板3之间设有与反力板1垂直的位移传感器2,从而测量反力板1与加载板3之间的相对位移。位移传感器2可以选用LVDT回弹式位移传感器。A
压力传感器8和位移传感器2均与具有数据采集模块的终端设备连接,终端设备可以是各种具有芯片和显示界面的电子设备,包括但不限于个人电脑、智能手机、智能电视、平板电脑等等。Both the
本申请实施例提供的可以维持恒刚度条件下的剪切仪12加载装置,其安装及使用方法包括以下步骤:The shearing
A.根据实际所需加压方案,确定反力板1的安装位置,通过反力板1上的定位螺栓孔4安装反力板1;A. Determine the installation position of the reaction plate 1 according to the actual required pressurization plan, and install the reaction plate 1 through the positioning bolt holes 4 on the reaction plate 1;
B.根据设计要求,选取合适刚度的弹簧安装于反力板1下部,以提供稳定的刚度条件;B. According to the design requirements, select a spring with appropriate stiffness and install it in the lower part of the reaction plate 1 to provide stable stiffness conditions;
C.依次将加载系统和压力传感器安装于恒刚度维持系统下部,并将位移传感器安装于反力板1及加载板3之间,调试加载系统与自动化数据采集系统;C. Install the loading system and the pressure sensor in the lower part of the constant stiffness maintenance system in turn, and install the displacement sensor between the reaction force plate 1 and the
D.按照设计要求通过计算机控制,施加所需荷载,当压力传感器采集的压力达到目标值以后锁定加载系统,数据采集系统开始记录实验数据;D. According to the design requirements, the required load is applied through computer control. When the pressure collected by the pressure sensor reaches the target value, the loading system is locked, and the data acquisition system starts to record the experimental data;
E.实验结束后,加载系统卸载,分部拆除各部分,擦拭干净妥善保存。E. After the experiment is over, the loading system is unloaded, the parts are dismantled, wiped clean and properly stored.
本实施例的优点在于:维持恒刚度条件下加载的剪切仪加载装置所含的恒刚度维持系统、加载系统和自动化数据采集系统为可拆卸结构,能够重复使用,也能够在损害之后及时更换。维持恒刚度条件下加载的剪切仪加载装置可以根据实验设计要求、目标承载力等诸多因素,以及实际的岩土体环境,通过调整恒刚度压缩弹簧的数量,可以对所施加的刚度进行调整,确保了实验对实际环境的真实模拟,提高了实验结果的准确性,使得通过实验所得到的计算方法更加真实可靠,能够更加完美的反应实际工程中的力学性质。The advantage of this embodiment is that the constant stiffness maintenance system, the loading system and the automatic data acquisition system included in the shearing instrument loading device under the condition of maintaining constant stiffness are detachable structures, which can be reused and can be replaced in time after damage . The shear gauge loading device that maintains loading under constant stiffness conditions can adjust the applied stiffness by adjusting the number of constant stiffness compression springs according to experimental design requirements, target bearing capacity and many other factors, as well as the actual rock and soil environment. , which ensures the real simulation of the actual environment by the experiment, improves the accuracy of the experimental results, makes the calculation method obtained through the experiment more real and reliable, and can more perfectly reflect the mechanical properties in actual engineering.
上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present invention should still be covered by the claims of the present invention.
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