CN210886907U - Bidirectional moving basin type support - Google Patents

Bidirectional moving basin type support Download PDF

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Publication number
CN210886907U
CN210886907U CN201920697522.XU CN201920697522U CN210886907U CN 210886907 U CN210886907 U CN 210886907U CN 201920697522 U CN201920697522 U CN 201920697522U CN 210886907 U CN210886907 U CN 210886907U
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sliding surface
surface layer
base
seat plate
upper seat
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林康南
罗凌云
胡松
宋胜华
梁跃先
陈彦龙
黄青云
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Guangdong No 2 Hydropower Engineering Co Ltd
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Guangdong No 2 Hydropower Engineering Co Ltd
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Abstract

本实用新型公开了一种双向移动盆式支座,其包括上座板和底座,上座板和底座均与梁底板固定连接,上座板和底座之间从下至上依次设置有下滑动面层、橡胶垫层、中间钢垫层、上滑动面层,下滑动面层和上滑动面层均设置有与之对应的滑动滑板。此双向移动盆式支座,具有高的承载力、好的抗冲击性,结构中的橡胶垫层能够吸收震动和适应一定量的支点转角;能够实现台车梁纵向和横向的相对移动,以及实现支点处出现翘曲时需要的转角,消除因环境温度变化或载荷作用,使台车梁支点位移而产生的系统应力,避免系统构件损坏,消除不安全因素。此实用新型用于盆式支座领域。

Figure 201920697522

The utility model discloses a two-way movable basin type support, which comprises an upper seat plate and a base, the upper seat plate and the base are both fixedly connected with a beam bottom plate, and a lower sliding surface layer, rubber The cushion layer, the middle steel cushion layer, the upper sliding surface layer, the lower sliding surface layer and the upper sliding surface layer are all provided with corresponding sliding sliding plates. This two-way movable basin bearing has high bearing capacity and good impact resistance. The rubber cushion in the structure can absorb vibration and adapt to a certain amount of pivot angle; it can realize the relative movement of the trolley beam longitudinally and laterally, and Realize the required turning angle when warping occurs at the fulcrum, eliminate the system stress caused by the displacement of the trolley beam fulcrum due to changes in ambient temperature or load, avoid damage to system components, and eliminate unsafe factors. The utility model is used in the field of basin type supports.

Figure 201920697522

Description

一种双向移动盆式支座A two-way mobile basin support

技术领域technical field

本实用新型涉及盆式支座领域,特别是涉及一种双向移动盆式支座。The utility model relates to the field of basin type supports, in particular to a two-way moving basin type support.

背景技术Background technique

北江(曲江乌石至三水河口)航道扩能升级工程飞来峡枢纽二、三线船闸工程,上、下闸首挡洪检修门启闭机台车梁使用的盆式支座支承,由于启闭机台车梁跨度大,载荷大,所以在使用中会存在环境温度变化时,使台车梁纵横向的伸缩变化量较大,另外台车梁在大载荷作用下会产生少量弯曲,使支点处产生翘曲,这两种状况会使整体系统产生多向附加应力。Beijiang (Qujiang Wushi to Sanshui Estuary) Waterway Expansion and Upgrade Project The second and third line ship locks of Feilaixia Junction, the basin bearing support used for the hoist beam of the hoisting machine for the first flood protection access door of the upper and lower locks, due to The trolley beam of the hoist has a large span and a large load. Therefore, when the ambient temperature changes during use, the longitudinal and lateral expansion and contraction of the trolley beam will be larger. Warping at the fulcrum, these two conditions will cause multidirectional additional stress to the overall system.

在目前常用的新型桥梁支座为盆式橡胶支座,是由上座板、密封圈、橡胶板、底盆、地脚螺栓和防尘罩等组成的。对于现有的盆式橡胶支座,由于支座支承载荷比较大,且是一个较大的结构件,所以使用的材料多,而且平面大,变形等因素加大,增加了制作难度;支座结构层数多,圆形件多,材料利用率相对较低,耗材较大;支座用料涉及不锈钢、碳钢、铸钢、低摩阻塑料合金、橡胶、铜密封等多种材料,产品件数少,购料难度大,材料价格较高;支座构件多,制作加工量大;产品铸钢底座、橡胶垫的坯件制作都需要制作模具,加工还需要制作些辅助工装,因此需要较多的辅助制造费用;聚四氟乙烯板在使用时采用硅脂润滑,但使用过程中无法进行加油;考虑到本项目中台车梁跨度大,自重重,后期维护更换难度大。The new type of bridge bearing commonly used at present is the basin rubber bearing, which is composed of an upper seat plate, a sealing ring, a rubber plate, a bottom basin, an anchor bolt and a dust cover. For the existing pot-type rubber bearing, because the bearing support load is relatively large and it is a large structural member, so many materials are used, and the plane is large, and the deformation and other factors increase, which increases the difficulty of production; the bearing There are many structural layers, many circular parts, relatively low utilization rate of materials, and large consumables; the materials used for the support include stainless steel, carbon steel, cast steel, low friction plastic alloys, rubber, copper seals and other materials. The number of pieces is small, the purchase of materials is difficult, and the material price is high; there are many bearing components, and the production and processing volume is large; the production of the cast steel base and the blank of the rubber pad requires the production of molds, and some auxiliary tooling is required for processing, so it needs more A lot of auxiliary manufacturing costs; PTFE plates are lubricated with silicone grease during use, but cannot be refueled during use; considering the large span of the trolley beam in this project and its heavy weight, it is difficult to maintain and replace in the later stage.

根据工程设计需要,专门设计了新的支座装置一种性能更好的双向移动盆式支座。According to the needs of engineering design, a new bearing device is specially designed, a two-way movable basin bearing with better performance.

实用新型内容Utility model content

本实用新型的目的在于提供一种无油润滑、耐磨性好的双向移动盆式支座。The purpose of the utility model is to provide a two-way movable basin bearing with no oil lubrication and good wear resistance.

本实用新型所采取的技术方案是:一种双向移动盆式支座,其包括上座板和底座,所述上座板和底座均与梁底板固定连接,所述上座板和底座之间从下至上依次设置有下滑动面层、橡胶垫层、中间钢垫层、上滑动面层,所述下滑动面层和上滑动面层均设置有与之对应的滑动滑板。The technical scheme adopted by the utility model is: a two-way mobile basin support, which comprises an upper seat plate and a base, the upper seat plate and the base are both fixedly connected with the beam bottom plate, and the space between the upper seat plate and the base is from bottom to top A lower sliding surface layer, a rubber cushion layer, an intermediate steel cushion layer, and an upper sliding surface layer are arranged in sequence, and the lower sliding surface layer and the upper sliding surface layer are provided with corresponding sliding sliding plates.

进一步作为本实用新型技术方案的改进,所述滑动滑板为低摩阻材料制作。As a further improvement of the technical solution of the present invention, the sliding slide plate is made of low friction material.

进一步作为本实用新型技术方案的改进,所述上座板、底座对中安装。As a further improvement of the technical solution of the present invention, the upper seat plate and the base are installed in the center.

进一步作为本实用新型技术方案的改进,所述上座板和底座与梁底板螺栓固定。As a further improvement of the technical solution of the present invention, the upper seat plate and the base are bolted to the bottom plate of the beam.

进一步作为本实用新型技术方案的改进,所述上滑动面层和下滑动面层的摩擦系数为0.1-0.15之间。As a further improvement of the technical solution of the present invention, the friction coefficient of the upper sliding surface layer and the lower sliding surface layer is between 0.1-0.15.

本实用新型的有益效果:此双向移动盆式支座,具有高的承载力、好的抗冲击性,结构中的橡胶垫层能够吸收震动和适应一定量的支点转角;能够实现台车梁纵向和横向的相对移动,以及实现支点处出现翘曲时需要的转角,消除因环境温度变化或载荷作用,使台车梁支点位移而产生的系统应力,避免系统构件损坏,消除不安全因素;该支座充分考虑了安装的方便性和日常维护的简单性。The beneficial effects of the utility model are as follows: the two-way movable basin support has high bearing capacity and good impact resistance, and the rubber cushion in the structure can absorb vibration and adapt to a certain amount of pivot angle; it can realize the longitudinal direction of the trolley beam. The relative movement of the trolley and the lateral direction, as well as the rotation angle required to realize the warpage at the fulcrum, eliminate the system stress caused by the displacement of the fulcrum of the trolley beam due to changes in ambient temperature or load, avoid damage to system components, and eliminate unsafe factors; this The support fully considers the convenience of installation and the simplicity of daily maintenance.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. , for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.

图1是本实用新型实施例的示意图。FIG. 1 is a schematic diagram of an embodiment of the present invention.

具体实施方式Detailed ways

参照图1,本实用新型为一种双向移动盆式支座,其包括上座板1和底座2,所述上座板1和底座2均与梁底板固定连接,所述上座板1和底座2之间从下至上依次设置有下滑动面层、橡胶垫层3、中间钢垫层4、上滑动面层,所述下滑动面层和上滑动面层均设置有与之对应的滑动滑板5。所述上座板1、底座2对中安装。1, the present utility model is a two-way mobile basin type support, which includes an upper seat plate 1 and a base 2, the upper seat plate 1 and the base 2 are fixedly connected with the beam bottom plate, and the upper seat plate 1 and the base 2 are fixedly connected. There are a lower sliding surface layer, a rubber cushion layer 3, a middle steel cushion layer 4, and an upper sliding surface layer in order from bottom to top, and the lower sliding surface layer and the upper sliding surface layer are provided with corresponding sliding slide plates 5. The upper seat plate 1 and the base 2 are installed in the center.

具体地,橡胶垫层3能够吸收震动和适应一定量的支点转角。提高了此支座的承载力和抗冲击性。此盆式支座的支座承载力不小于8000kN,高度175mm,顺桥方向位移量±100mm,横向位移量±40mm,使用环境温度-20℃-﹢40℃,支座的上滑动面层和下滑动面层的摩擦系数为0.1-0.15,其寿命大于50年。Specifically, the rubber cushion layer 3 is capable of absorbing shock and adapting to a certain amount of pivot angle. The bearing capacity and impact resistance of this bearing are improved. The bearing capacity of this basin bearing is not less than 8000kN, the height is 175mm, the displacement along the bridge direction is ±100mm, and the lateral displacement is ±40mm. The friction coefficient of the lower sliding surface layer is 0.1-0.15, and its service life is more than 50 years.

对于现有的盆式橡胶支座,由于支座承载荷比较大,且是一个较大的结构件,所以使用材料较多,而且平面大,变形等因素增加,增加了制造难度;支座结构层数多,圆形件多,材料利用率相对较低,耗材较大。本双向移动的盆式支座,优化减少层数,但结构相配完整。For the existing pot-type rubber bearing, because the bearing has a relatively large load and is a large structural member, more materials are used, and the plane is large, and the deformation and other factors increase, which increases the difficulty of manufacturing; the bearing structure There are many layers, many round parts, relatively low material utilization rate, and large consumables. This two-way moving basin support is optimized to reduce the number of layers, but the structure is complete.

作为本实用新型优选的实施方式,所述滑动滑板5为低摩阻材料制作。具体地,低摩阻材料,是以不同单体共聚高分子为基础,采用合成的稀土金属化合物及多种添加剂改性,通过特殊的合成工艺制造而成的各向同性无界面突变的均质聚合物,具有电场、化学场、内外力场的稳定性。它有出色的抗磨损性、弹性和自恢复性、低摩擦系数及自润滑性,耐海水腐蚀、抗泥沙、不会剥落等特性。盆式支座使用此种滑动滑板,具有滑动阻力小,滑动平稳的性能,并且在长时间连续载荷作用下不易产生塑性变形,还具有良好的耐磨损性和耐腐性性,适应潮湿环境使用。相对于现有技术支座中的聚四氟乙烯板,工作性能稳定,大大增加了支座的使用寿命。As a preferred embodiment of the present invention, the sliding sliding plate 5 is made of low friction material. Specifically, low-friction materials are based on different monomers copolymerized with polymers, modified by synthetic rare earth metal compounds and various additives, and manufactured through a special synthesis process. Polymers have the stability of electric field, chemical field, internal and external force fields. It has excellent wear resistance, elasticity and self-recovery, low friction coefficient and self-lubrication, seawater corrosion resistance, sediment resistance, no peeling and other characteristics. The basin bearing uses this sliding sliding plate, which has the performance of small sliding resistance and smooth sliding, and is not easy to produce plastic deformation under long-term continuous load, and also has good wear resistance and corrosion resistance, and is suitable for humid environments. use. Compared with the polytetrafluoroethylene plate in the prior art support, the working performance is stable, and the service life of the support is greatly increased.

所述上座板1和底座2与梁底板螺栓固定。在上座板1和底座2的左右两侧对称设置有两个螺栓孔,螺栓穿过螺栓孔,将上座板1、底座2与梁底板固定。The upper seat plate 1 and the base 2 are bolted to the beam bottom plate. Two bolt holes are symmetrically arranged on the left and right sides of the upper seat plate 1 and the base 2, and the bolts pass through the bolt holes to fix the upper seat plate 1, the base 2 and the beam bottom plate.

此双向移动盆式支座,具有高的承载力、好的抗冲击性,结构中的橡胶垫层3能够吸收震动和适应一定量的支点转角;能够实现台车梁纵向和横向的相对移动,以及实现支点处出现翘曲时需要的转角,消除因环境温度变化或载荷作用,使台车梁支点位移而产生的系统应力,避免系统构件损坏,消除不安全因素;该支座充分考虑了安装的方便性和日常维护的简单性。This two-way movable basin bearing has high bearing capacity and good impact resistance. The rubber cushion 3 in the structure can absorb vibration and adapt to a certain amount of pivot angle; it can realize the relative movement of the trolley beam longitudinally and laterally, And realize the required turning angle when the fulcrum is warped, eliminate the system stress caused by the displacement of the trolley beam fulcrum due to changes in ambient temperature or load, avoid damage to system components, and eliminate unsafe factors; the support fully considers the installation. Convenience and simplicity of routine maintenance.

当然,本实用新型创造并不局限于上述实施方式,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出等同变形或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。Of course, the invention of the present invention is not limited to the above-mentioned embodiments, and those skilled in the art can also make equivalent modifications or replacements without violating the spirit of the present invention, and these equivalent modifications or replacements are included in the right of the application within the limits of the requirements.

Claims (5)

1.一种双向移动盆式支座,其特征在于:包括上座板(1)和底座(2),所述上座板(1)和底座(2)均与一梁底板固定连接,所述上座板(1)和底座(2)之间从下至上依次设置有下滑动面层、橡胶垫层(3)、中间钢垫层(4)、上滑动面层,所述下滑动面层和上滑动面层均设置有与之对应的滑动滑板(5)。1. A two-way mobile basin type support is characterized in that: it comprises an upper seat plate (1) and a base (2), and the upper seat plate (1) and the base (2) are fixedly connected with a beam bottom plate, and the upper seat plate (1) and the base (2) are fixedly connected with a beam bottom plate. A lower sliding surface layer, a rubber cushion layer (3), an intermediate steel cushion layer (4), and an upper sliding surface layer are sequentially arranged between the plate (1) and the base (2) from bottom to top, and the lower sliding surface layer and the upper sliding surface layer are arranged in sequence from bottom to top. The sliding surface layers are all provided with corresponding sliding sliding plates (5). 2.根据权利要求1所述的双向移动盆式支座,其特征在于:所述滑动滑板(5)为低摩阻材料制作。2 . The two-way movable basin support according to claim 1 , wherein the sliding slide plate ( 5 ) is made of low friction material. 3 . 3.根据权利要求1所述的双向移动盆式支座,其特征在于:所述上座板(1)、底座(2)对中安装。3 . The two-way mobile basin support according to claim 1 , wherein the upper seat plate ( 1 ) and the base ( 2 ) are centered and installed. 4 . 4.根据权利要求1所述的双向移动盆式支座,其特征在于:所述上座板(1)和底座(2)与梁底板螺栓固定。4. The two-way movable basin support according to claim 1, characterized in that: the upper seat plate (1) and the base (2) are bolted to the beam bottom plate. 5.根据权利要求1所述的双向移动盆式支座,其特征在于:所述上滑动面层和下滑动面层的摩擦系数范围在0.1-0.15之间。5 . The two-way movable basin support according to claim 1 , wherein the friction coefficient of the upper sliding surface layer and the lower sliding surface layer is in the range of 0.1-0.15. 6 .
CN201920697522.XU 2019-05-15 2019-05-15 Bidirectional moving basin type support Expired - Fee Related CN210886907U (en)

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