CN210885957U - Ultrasonic emulsion breaker device - Google Patents
Ultrasonic emulsion breaker device Download PDFInfo
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- CN210885957U CN210885957U CN201921962154.3U CN201921962154U CN210885957U CN 210885957 U CN210885957 U CN 210885957U CN 201921962154 U CN201921962154 U CN 201921962154U CN 210885957 U CN210885957 U CN 210885957U
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- ultrasonic
- water
- emulsion breaker
- oil
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Abstract
The utility model discloses an ultrasonic wave emulsion breaker device, including oil inlet (1), front end plate (2), electrical control box (3), supersonic generator (31), ultrasonic transducer (4), adsorb net (5), shell (6), rear end plate (7), oil-out (8), water-storing chamber (9), drain valve (10), water drain ware (11), drain valve (12) and the ultrasonic wave emulsion breaker device that connecting tube and circuit are constituteed, its characterized in that: most oil-in-water type and water-in-oil type emulsified molecule interfaces of the lubricating oil emulsion are broken under the action of ultrasonic high-frequency oscillation, part of water molecules collide with the adsorption net (5) to be adsorbed, and gradually accumulate to form water drops which then settle into the water storage chamber (9), so that continuous drainage can be realized. The utility model discloses an ultrasonic wave emulsion breaker device simple structure, breakdown of emulsion are efficient, be convenient for realize water oil separating, the advantage is obvious.
Description
Technical Field
The utility model relates to a lubricating oil water oil separating technical field, in particular to ultrasonic wave breakdown of emulsion and coalescence filtration technique.
Background
After the lubricating oil enters water for various reasons, emulsion is easily formed under the conditions of high temperature and stirring, so that the oil-water separation work becomes very difficult, particularly the water-in-oil type emulsion has a stable molecular structure and has poor effect when being treated by using a traditional dehydration method, and therefore, the oil-water separation process of demulsification and filtration is adopted for the lubricating oil emulsion. The ultrasonic oscillation is adopted to demulsify the emulsified oil, but the demulsification is only an auxiliary method for oil-water separation, and if the demulsification is not carried out in time, the oil-water separation is carried out to re-form the emulsified liquid.
Therefore, how to design an ultrasonic emulsion breaker device so as to further improve the separation and dehydration efficiency of the emulsified oil is an important technical problem to be solved by the technical personnel in the field at present.
Disclosure of Invention
The utility model aims at providing an ultrasonic wave breakdown of emulsion ware device.
In order to solve the technical problem, the utility model provides an ultrasonic wave emulsion breaker device, including oil inlet 1, front end plate 2, electrical control box 3, supersonic generator 31, ultrasonic transducer 4, adsorb net 5, shell 6, rear end plate 7, oil-out 8, water chamber 9, drain valve 10, water discharger 11, drain valve 12 and the ultrasonic wave emulsion breaker device (like figure 1, figure 2) that connecting tube and circuit are constituteed.
Preferably, the ultrasonic emulsion breaker device is of a cylindrical horizontal structure.
Preferably, the front end plate 2 is circular, and the lower part of the front end plate is provided with the oil inlet 1.
Preferably, the ultrasonic generator 31 is arranged in the electric control box 3.
Preferably, the ultrasonic transducer 4 is mounted on the upper portion of the front end plate 2 through a flange, and is inclined downwards to align with the center of the rear end plate 7, and a lead is connected between the ultrasonic transducer 4 and the ultrasonic generator 31.
Preferably, the adsorption net 5 is a plurality of layers and is uniformly arranged inside the shell 6, the adsorption net 5 is a steel plate punching screen plate with the thickness of 2mm, the aperture is 5mm, the distance is 5mm, the adsorption net is arranged according to a quincunx shape, the surface is sprayed with a micro-nano composite structure coating, and the adsorption net has strong hydrophily and lipophobicity.
Preferably, the housing 6 is of a lying cylinder type with a recess a at the bottom.
Preferably, the oil outlet 8 is arranged at the upper outer side of the rear end plate 7.
Preferably, the water storage chamber 9 is arranged below the groove a at the bottom of the shell 6.
Preferably, a pipeline and a valve are connected between the water discharger 11 and the water storage chamber 9.
Preferably, when the lubricating oil emulsion enters the ultrasonic emulsion breaker from the oil inlet 1, under the action of ultrasonic high-frequency oscillation emitted by the ultrasonic transducer 4, most of the oil-in-water and water-in-oil emulsified molecular interfaces are broken, part of water molecules collide with the adsorption net 5 to be adsorbed, gradually accumulate to form water droplets and then settle to the groove a at the bottom of the shell 6 and the water storage chamber 9, and after unadsorbed water molecules and lubricating oil flow out from the oil outlet 8 together, oil-water separation can be performed by using other filtering devices.
Preferably, the ultrasonic generator 31 generates a dc pulse power supply, the voltage is 110V, the frequency is 40-50KHZ, the duty ratio of the power waveform is 1: 1.
preferably, the power of the ultrasonic transducer 4 is 100-300W.
Preferably, the lubricating oil is heated to 60-65 ℃ when the ultrasonic emulsion breaker device works.
Preferably, the water storage chamber 9, the water discharge valve 10, the water discharger 11 and the water discharge valve 12 can discharge water without stopping in the working process of the ultrasonic emulsion breaker device.
Drawings
FIG. 1 is the structural schematic diagram of the ultrasonic emulsion breaker device of the utility model: comprises an oil inlet 1, a front end plate 2, an electric control box 3, an ultrasonic generator 31, an ultrasonic transducer 4, an adsorption net 5, a shell 6, a rear end plate 7, an oil outlet 8, a water storage chamber 9, a water drain valve 10, a water drain device 11, a drain valve 12, and an ultrasonic emulsion breaker device consisting of connecting pipelines and lines
Fig. 2 is a schematic diagram of a cross-sectional structure of the ultrasonic emulsion breaker device of the present invention.
Detailed Description
The core of the utility model is to provide an ultrasonic wave emulsion breaker device, use an ultrasonic wave emulsion breaker device, can make most oil in water type and water in oil type emulsification molecular interface break with the help of the effect of ultrasonic wave high frequency oscillation to in order to realize water oil separating.
In order to make the technical solution of the present invention better understood, the present invention will be further described in detail with reference to the accompanying drawings and the detailed description.
Referring to fig. 1 and 2, fig. 1 is a schematic diagram of an ultrasonic emulsion breaker device according to the present invention, and fig. 2 is a schematic diagram of a cross-sectional structure of an ultrasonic emulsion breaker device according to the present invention.
In a specific embodiment, the utility model relates to a structural schematic diagram of ultrasonic wave emulsion breaker device: the ultrasonic demulsifying device comprises an oil inlet 1, a front end plate 2, an electric control box 3, an ultrasonic generator 31, an ultrasonic transducer 4, an adsorption net 5, a shell 6, a rear end plate 7, an oil outlet 8, a water storage chamber 9, a water drain valve 10, a water drain device 11, a drain valve 12, a connecting pipeline and a circuit.
When the lubricating oil emulsion enters the ultrasonic emulsion breaker from the oil inlet 1, under the action of ultrasonic high-frequency oscillation emitted by the ultrasonic transducer 4, most oil-in-water type and water-in-oil type emulsion molecule interfaces are broken, part of water molecules collide with the adsorption net 5 to be adsorbed, gradually accumulate to form water drops and then settle to the groove a at the bottom of the shell 6 and the water storage chamber 9, and after unadsorbed water molecules and lubricating oil flow out from the oil outlet 8 together, oil and water can be separated by using other filtering devices.
Furthermore, the ultrasonic emulsion breaker device is of a cylindrical horizontal structure.
Further, the front end plate 2 is circular, and the lower part of the front end plate is provided with the oil inlet 1.
Further, the ultrasonic generator 31 is arranged in the electrical control box 3.
Further, the ultrasonic transducer 4 is mounted on the upper portion of the front end plate 2 through a flange, and is inclined downwards to align with the center of the rear end plate 7, and a lead is connected between the ultrasonic transducer 4 and the ultrasonic generator 31.
Furthermore, the adsorption net 5 is a multi-layer and uniform arrangement in the shell 6, the adsorption net 5 is a punching net plate made of steel plates with the thickness of 2mm, the aperture is 5mm, the distance is 5mm, the adsorption net is arranged according to a quincunx shape, the micro-nano composite structure coating is sprayed on the surface, and the adsorption net has strong hydrophily and lipophobicity.
Further, the housing 6 is of a horizontal cylinder shape, and the bottom of the housing is provided with a groove a.
Further, the oil outlet 8 is arranged on the outer side of the upper part of the rear end plate 7.
Further, the water storage chamber 9 is arranged below the groove a at the bottom of the shell 6.
Furthermore, a pipeline and a valve are connected between the water discharger 11 and the water storage chamber 9.
Further, the ultrasonic generator 31 generates a direct current pulse power supply, the voltage is 110V, the frequency is 40-50KHZ, the duty ratio of the power waveform is 1: 1.
further, the power of the ultrasonic transducer 4 is 100-300W.
Furthermore, when the ultrasonic emulsion breaker device works, the lubricating oil needs to be heated to 60-65 ℃.
Furthermore, the water storage chamber 9, the water drain valve 10, the water drain device 11 and the water drain valve 12 can discharge water without stopping in the working process of the ultrasonic emulsion breaker device.
The utility model provides an ultrasonic wave emulsion breaker device simple structure, breakdown of emulsion are efficient, be convenient for realize water oil separating, the advantage is obvious.
Claims (6)
1. The utility model provides an ultrasonic wave emulsion breaker device, includes oil inlet (1), front end plate (2), electrical control box (3), supersonic generator (31), ultrasonic transducer (4), adsorbs net (5), shell (6), rear end plate (7), oil-out (8), water chamber (9), drain valve (10), ware (11) drain, drain valve (12) and the ultrasonic wave emulsion breaker device that connecting tube and circuit are constituteed, its characterized in that: the ultrasonic emulsion breaker device is of a cylindrical horizontal structure; the front end plate (2) is circular, and the lower part of the front end plate is provided with the oil inlet (1); the ultrasonic generator (31) is arranged in the electric control box (3); the ultrasonic transducer (4) is arranged on the upper part of the front end plate (2) through a flange, is downwards inclined to align with the center of the rear end plate (7), and is connected with the ultrasonic generator (31) through a lead; the adsorption net (5) is arranged in the shell (6) in a multi-layer and uniform manner; the shell (6) is of a horizontal cylinder shape, and the bottom of the shell is provided with a groove (a); the oil outlet (8) is arranged on the outer side of the upper part of the rear end plate (7); the water storage chamber (9) is arranged below the groove (a) at the bottom of the shell (6); the water drainer (11) is connected with the water storage chamber (9) through a pipeline and a valve.
2. The ultrasonic emulsion breaker apparatus of claim 1 wherein: the ultrasonic generator (31) generates a direct-current pulse power supply, the voltage is 110V, the frequency is 40-50KHZ, the duty ratio of the power supply waveform is 1: 1.
3. the ultrasonic emulsion breaker apparatus of claim 1 wherein: the power of the ultrasonic transducer (4) is 100-300W.
4. The ultrasonic emulsion breaker apparatus of claim 1 wherein: the adsorption net (5) is a punching net plate of a steel plate with the thickness of 2mm, the hole diameter is 5mm, the distance is 5mm, the adsorption net is arranged according to a quincunx shape, and the surface is sprayed with micro-nano composite structure coating.
5. The ultrasonic emulsion breaker apparatus of claim 1 wherein: when the ultrasonic emulsion breaker device works, lubricating oil needs to be heated to 60-65 ℃.
6. The ultrasonic emulsion breaker apparatus of claim 1 wherein: the water storage chamber (9), the water drain valve (10), the water drain device (11) and the water drain valve (12) can discharge water without stopping in the working process of the ultrasonic emulsion breaker device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921962154.3U CN210885957U (en) | 2019-11-14 | 2019-11-14 | Ultrasonic emulsion breaker device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921962154.3U CN210885957U (en) | 2019-11-14 | 2019-11-14 | Ultrasonic emulsion breaker device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210885957U true CN210885957U (en) | 2020-06-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921962154.3U Expired - Fee Related CN210885957U (en) | 2019-11-14 | 2019-11-14 | Ultrasonic emulsion breaker device |
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| Country | Link |
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| CN (1) | CN210885957U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110669547A (en) * | 2019-11-14 | 2020-01-10 | 重庆工商大学 | Ultrasonic emulsion breaker device for lubricating oil refiltering |
-
2019
- 2019-11-14 CN CN201921962154.3U patent/CN210885957U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110669547A (en) * | 2019-11-14 | 2020-01-10 | 重庆工商大学 | Ultrasonic emulsion breaker device for lubricating oil refiltering |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200630 Termination date: 20201114 |