CN210880976U - Saddle installation mould - Google Patents
Saddle installation mould Download PDFInfo
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- CN210880976U CN210880976U CN201921762473.XU CN201921762473U CN210880976U CN 210880976 U CN210880976 U CN 210880976U CN 201921762473 U CN201921762473 U CN 201921762473U CN 210880976 U CN210880976 U CN 210880976U
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- die holder
- cushion
- leather
- upper die
- fixed
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Abstract
The utility model discloses a saddle mold installation, motorcycle car pad installation technical field has been related to, it leads to leather and sponge junction to bond not tightly easily to have solved manual concatenation cushion, the crooked problem of motorcycle cushion semi-manufactured goods nailing, including the die holder, the articulated upper die base that is connected with in top of die holder, the storage tank has been seted up in one side that is close to the upper die base to the die holder, the die holder in one side that the upper die base was located and with the upper die base between articulated be connected with the clamping frame, the lateral wall of die holder is fixed with the locking Assembly who is used for the locking to clamp the clamping frame, the vacuum cavity has been seted up to the die holder is inside, a plurality of suction holes that communicate with the vacuum cavity are seted up to the lateral wall of storage tank, the inner wall. The utility model discloses an auxiliary installation of cushion reduces the process that the leather was established to artifical manual tensioning cover, need not artifical manual support for the installation of cushion is more convenient, and the installation effect is better, and the quality of cushion is better.
Description
Technical Field
The utility model belongs to the technical field of motorcycle car pad installation technique and specifically relates to a saddle mold installation.
Background
The motorcycle cushion is used as an important part of a motorcycle, needs to bear passengers and goods, and also needs to ensure the comfortable riding and the operation safety, and is mainly formed by combining leather, sponge and a plastic bottom plate.
In the production process, generally, the motorcycle cushion is assembled and completed through manual work in sequence, when the leather is sleeved on the sponge, the leather is tensioned and sleeved by a large force, the leather is sleeved and assembled, the base and the sponge are required to be spliced manually, then the semi-finished motorcycle cushion is required to be held by hands to nail the joint of the leather and the plastic bottom plate, the motorcycle cushion is irregular in shape, great inconvenience is caused in placement and holding, the leather and the sponge joint are easy to be bonded and not tight, during nailing, the semi-finished motorcycle cushion is also easy to shake, finally, the semi-finished motorcycle cushion is led to nail skewness, finally, the motorcycle cushion is led to lose efficacy, and the qualified rate of products is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a can assist the cushion installation, make the cushion installation simple more convenient, install effectual a saddle installation mould.
The utility model discloses a can realize through following technical scheme:
a car seat mounting die comprises a lower die base, wherein the top end of the lower die base is hinged with an upper die base, a containing groove is formed in one side, close to the upper die base, of the lower die base, the lower die base is arranged on one side, where the upper die base is located, and is hinged with a pressing frame between the upper die base and the lower die base, a locking assembly used for locking the pressing frame is fixed on the side wall of the lower die base, a vacuum cavity is formed in the lower die base, a plurality of air suction holes communicated with the vacuum cavity are formed in the side wall of the containing groove, and a heating assembly is further embedded in the inner wall of the containing groove.
By adopting the technical scheme, in the process of assembling the leather sponge, firstly, leather is placed in the containing groove, the edge of the leather is attached to the edge of the lower die base, then the pressing frame is swung, the leather at the edge of the lower die base is pressed by the pressing frame, the pressing frame is locked by the locking assembly, the vacuum cavity is vacuumized by external vacuum equipment, when negative pressure is formed in the vacuum cavity, the leather is tightly attached to the inner wall of the containing groove under the attraction of the suction hole, so that the leather is tensioned and fixed on the lower die base, after the inner wall of the leather is coated with glue, the sponge is placed in the leather, after the glue is coated on the surface of the bottom plate, the bottom plate is placed on the sponge, the upper die base is swung, the bottom plate and the sponge are tightly pressed by the upper die base, the leather is heated by the heating assembly, so that the leather, the sponge and the bottom plate are tightly adhered, after the cushion is tightly adhered, the upper die base is swung, the pressing frame is unlocked and swung, the edge of the leather is turned towards the inside of the bottom plate, gun nails are driven into the joint of the leather and the bottom plate, and after the cushion is installed, the cushion is taken out from the accommodating groove, so that the final installation of the cushion is realized. The utility model discloses an auxiliary installation of cushion utilizes the vacuum cavity to inhale tight mode tensioning leather with the leather, reduces the process that the leather was established to artifical manual tensioning cover, utilizes the die holder to support the cushion, need not artifical manual support for the installation of cushion is more convenient, and the installation effect is better, and the quality of cushion is better.
Further setting the following steps: the heating assembly comprises heating ceramic sheets and heating wires, the inner wall of the accommodating groove is fixedly embedded with a plurality of heating ceramic sheets, and the heating wires are fixed inside the heating ceramic sheets.
Through adopting above-mentioned technical scheme, carry out the in-process that glues tightly to leather, sponge, bottom plate, utilize the heater strip heat production, utilize the heat of heating ceramic chip transmission heater strip for the speed of gluing tightly, and make and glue the effect better.
Further setting the following steps: the locking assembly comprises two locking clamps, and the two adjacent opposite side surfaces of the lower die base on one side where the pressing frame is located are respectively hinged with the locking clamps.
Through adopting above-mentioned technical scheme, after the pressfitting frame compressed tightly the leather, utilize the locking clamp to lock the pressfitting frame, realize the fixed of pressfitting frame to the locking effect to the leather is better.
Further setting the following steps: and an exhaust pipe communicated with a vacuum cavity is fixed on the outer wall of the lower die holder.
Through adopting above-mentioned technical scheme, utilize exhaust tube and outside evacuation equipment intercommunication, be convenient for carry out the evacuation to the vacuum cavity.
Further setting the following steps: and valves for controlling the on-off of the interior of the exhaust tube are fixed on the peripheral sides of the exhaust tube.
By adopting the technical scheme, the valve is convenient for rapidly realizing the opening and closing of the vacuumizing operation, the direct opening and closing of the vacuum equipment is reduced, the power loss is reduced, and the vacuum device is more environment-friendly.
Further setting the following steps: and a rubber ring is fixed on one side of the pressing frame facing the upper die base.
Through adopting above-mentioned technical scheme, utilize the rubber circle to reduce the direct wearing and tearing of pressfitting frame to the leather for the quality of leather is better.
Further setting the following steps: handles are fixed at the edge of the pressing frame and the edge of the upper die holder.
Through adopting above-mentioned technical scheme, the handle staff of being convenient for swings and presses frame and upper die base for the work of assembling of cushion is simple more convenient.
Further setting the following steps: the inner contour of the containing groove is matched with the outer contour of the cushion, and the upper die base is close to the side wall of one side of the lower die base and is matched with the side wall of the bottom plate of the cushion in a fitting mode.
By adopting the technical scheme, the cavity formed between the upper die base and the lower die base is just matched with the cushion to be produced, the produced cushion meets the requirements better, and the appearance is smoother and more attractive.
To sum up, the utility model discloses a beneficial technological effect does:
(1) the lower die base is used for supporting the cushion, manual support is not needed, and the cushion is more convenient to mount;
(2) the leather is tensioned and fixed by vacuumizing the vacuum cavity, and is clamped by the pressing frame and the locking clamp, so that the leather is tensioned, the manpower is reduced, and the leather is smoother;
(3) when assembling leather, sponge and base, through the combined action of heater strip and heating ceramic chip, heat the junction for bonding speed with glue tight effect, thereby make the junction linkage effect of leather, sponge and base better, the quality of cushion is better.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;
fig. 3 is a partially enlarged view of the middle portion of fig. 2.
Reference numerals: 1. a lower die holder; 2. an upper die holder; 3. a containing groove; 4. a pressing frame; 5. a vacuum chamber; 6. a suction hole; 7. heating the ceramic sheet; 8. heating wires; 9. a locking clamp; 10. an air exhaust pipe; 11. a valve; 12. a rubber ring; 13. a handle.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, for the utility model discloses a saddle installation mould, including die holder 1, die holder 1's top is articulated to be connected with upper die base 2, and storage tank 3 has been seted up in one side that is close to upper die base 2 to die holder 1, die holder 1 in the one side that upper die base 2 located and with upper die base 2 between articulated be connected with pressfitting frame 4, pressfitting frame 4's center department offer with the opening of storage tank 3 intercommunication. In the process of assembling the leather sponge, leather is firstly placed in the accommodating groove 3, the edge of the leather is attached to the edge of the lower die holder 1, the pressing frame 4 is swung, and the leather at the edge of the lower die holder 1 is pressed tightly by the pressing frame 4.
The inside profile of storage tank 3 matches each other with the outside profile of cushion, and the lateral wall that goes up die holder 2 and be close to 1 one side of die holder matches each other with the laminating of the bottom plate lateral wall of cushion. The cavity formed between the upper die holder 2 and the lower die holder 1 is just matched with the cushion to be produced, so that the produced cushion meets the requirements better, and the appearance is smoother and more attractive.
The lateral wall of die holder 1 is fixed with the locking Assembly who is used for the lock to press and close frame 4, and locking Assembly includes two locking clamps 9, and the die holder articulates respectively in the adjacent two opposite flank of the one side that press frame 4 is located in the die holder and is connected with locking clamp 9, and two locking clamps 9 set up relatively, and locking clamp 9 includes pressure head, pendulum rod, and two pendulum rods articulate respectively in the both sides of die holder 1, and the one end that the pendulum rod is close to storage tank 3 is fixed with the pressure head that is used for the pressure to press and close frame 4. When the pressing frame 4 compresses the leather, the swing rod is swung to drive the pressing head to swing towards the pressing frame 4, the pressing head is utilized to compress the pressing frame 4, the pressing frame 4 is fixed, and therefore the leather locking effect is better.
A rubber ring 12 is fixed on one side of the pressing frame 4 facing the upper die holder 2, and the rubber ring 12 extends along the outline of the pressing frame 4. The rubber ring 12 is utilized to reduce the direct abrasion of the pressing frame 4 to the leather, so that the quality of the leather is better. Handles 13 are fixed on the edges of the ends, far away from the hinge point, of the press-fit frame 4 and the upper die base 2. Handle 13 is convenient for the staff swing and is closed frame 4 and upper die base 2 for the work of assembling of cushion is simple more convenient.
Referring to fig. 2, a vacuum cavity 5 is formed in the lower die holder 1, a plurality of suction holes 6 communicated with the vacuum cavity 5 are formed in the side wall of the accommodating groove 3, and an exhaust tube 10 communicated with the vacuum cavity 5 is fixed on the outer wall of the lower die holder 1. When the leather is fixed in the containing groove 3, the air exhaust pipe 10 is communicated with external vacuum-pumping equipment, so that the vacuum cavity 5 is conveniently vacuumized, and when negative pressure is formed in the vacuum cavity 5, the leather is tightly attached to the inner wall of the containing groove 3 under the attraction of the air suction hole 6, so that the leather is tensioned and fixed on the lower die holder 1.
The inner wall of storage tank 3 still inlays and is equipped with heating element, refer to fig. 3, and heating element includes heating ceramic chip 7 and heater strip 8, and storage tank 3's inner wall is fixed to be inlayed and is equipped with a plurality of heating ceramic chips 7, and one side that lower bolster 1 was kept away from to heating ceramic chip 7 sets up with storage tank 3's inner wall is integrative, and heating ceramic chip 7 is inside to be fixed with heater strip 8, and heater strip 8 passes through cable and outside power supply unit electric connection. The in-process of gluing tightly is carried out leather, sponge, bottom plate, utilizes 8 heats of heater strip, utilizes 7 heat of transmitting heater strip 8 of heating ceramic chip for glue tight speed, and make and glue tight effect better.
Referring to fig. 1, a valve 11 for controlling the opening and closing of the interior of the exhaust pipe 10 is fixed to the periphery of the exhaust pipe 10. The valve 11 is convenient to rapidly realize the opening and closing of the vacuumizing operation, the direct opening and closing of the vacuum equipment are reduced, the power loss is reduced, and the vacuum device is more environment-friendly.
The implementation principle and the beneficial effects of the embodiment are as follows:
place the leather in storage tank 3, utilize the pressfitting frame 4 to compress tightly the leather, and utilize the pendulum rod to drive the pressure head and compress tightly pressfitting frame 4, through the common evacuation to in the vacuum cavity 5 of evacuation equipment and exhaust tube 10, inhale tightly the leather through suction hole 6, realize the fixed of leather, bond the sponge in the leather in proper order, bonding bottom plate, reuse upper die base 2 to compress tightly bottom plate and sponge, reuse heating element to heat the leather, thereby realize the leather, the sponge, the sticis of bottom plate, open upper die base 2 and pressfitting frame 4, convolute the leather to one side of bottom plate, and squeeze into the rifle nail between bottom plate and leather, realize assembling of cushion. The utility model discloses an auxiliary installation of cushion utilizes vacuum cavity 5 to inhale tight mode tensioning leather with the leather, reduces the process that the leather was established to artifical manual tensioning cover, utilizes die holder 1 to support the cushion, need not artifical manual support for the installation of cushion is more convenient, and the installation effect is better, and the quality of cushion is better.
The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (8)
1. A saddle installation mould which is characterized in that: the die holder is characterized by comprising a die holder (1), wherein the top end of the die holder (1) is hinged to an upper die holder (2), a containing groove (3) is formed in one side, close to the upper die holder (2), of the die holder (1), the die holder (1) is arranged on one side, where the upper die holder (2) is located, and a pressing frame (4) is hinged to the portion, between the upper die holder (2), of the die holder (1), a locking assembly used for pressing the pressing frame (4) in a locking mode is fixed to the side wall of the die holder (1), a vacuum cavity (5) is formed in the die holder (1), a plurality of air suction holes (6) communicated with the vacuum cavity (5) are formed in the side wall of the containing groove (3), and a heating assembly is further embedded in the inner wall.
2. A vehicle seat mounting die according to claim 1, wherein the heating assembly comprises heating tiles (7) and heating wires (8), a plurality of the heating tiles (7) are fixedly embedded in the inner wall of the accommodating groove (3), and the heating wires (8) are fixed in the heating tiles (7).
3. The vehicle seat mounting die according to claim 1, wherein the locking assembly comprises two locking clamps (9), and two adjacent opposite side surfaces of the lower die holder (1) on the side where the pressing frame (4) is located are respectively hinged with the locking clamps (9).
4. The vehicle seat mounting die according to claim 1, characterized in that an air suction pipe (10) communicated with the vacuum cavity (5) is fixed on the outer wall of the lower die holder (1).
5. A vehicle seat mounting die according to claim 4, wherein a valve (11) for controlling the opening and closing of the inside of the air suction pipe (10) is fixed to the periphery of the air suction pipe (10).
6. A seat mounting die, according to claim 1, characterized in that said pressing frame (4) is fixed with a rubber ring (12) on the side facing the upper die base (2).
7. A seat-mounting die, according to claim 6, characterized in that said pressing frame (4) and said upper die holder (2) are fixed at their edges with handles (13).
8. The vehicle seat mounting die as claimed in claim 1, wherein the inner contour of the containing groove (3) and the outer contour of the cushion are matched with each other, and the side wall of the upper die holder (2) close to one side of the lower die holder (1) and the side wall of the bottom plate of the cushion are matched with each other in an attaching manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921762473.XU CN210880976U (en) | 2019-10-19 | 2019-10-19 | Saddle installation mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921762473.XU CN210880976U (en) | 2019-10-19 | 2019-10-19 | Saddle installation mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210880976U true CN210880976U (en) | 2020-06-30 |
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ID=71334594
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921762473.XU Active CN210880976U (en) | 2019-10-19 | 2019-10-19 | Saddle installation mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210880976U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115520697A (en) * | 2022-11-07 | 2022-12-27 | 无锡市伟友汽摩配件有限公司 | Vapour backrest production line that rubs |
-
2019
- 2019-10-19 CN CN201921762473.XU patent/CN210880976U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115520697A (en) * | 2022-11-07 | 2022-12-27 | 无锡市伟友汽摩配件有限公司 | Vapour backrest production line that rubs |
| CN115520697B (en) * | 2022-11-07 | 2024-01-05 | 无锡市伟友汽摩配件有限公司 | Steam backrest production line that rubs |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A type of car seat installation mold Effective date of registration: 20231008 Granted publication date: 20200630 Pledgee: Agricultural Bank of China Limited by Share Ltd. Wuxi Huishan branch Pledgor: WUXI WEIYOU AUTO SPARE PARTS CO.,LTD. Registration number: Y2023980060243 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |