CN210877296U

CN210877296U - Fixed-length multilayer corrugated screen cutting machine

Info

Publication number: CN210877296U
Application number: CN201921252972.4U
Authority: CN
Inventors: 敖翔; 陈桂珍; 吴建新
Original assignee: Hangzhou Hangyang Packings Co ltd
Current assignee: Hangzhou Hangyang Packings Co ltd
Priority date: 2019-08-05
Filing date: 2019-08-05
Publication date: 2020-06-30
Anticipated expiration: 2029-08-05

Abstract

The utility model provides a fixed length multilayer ripple silk screen cutting machine, it includes that the table surface that takes the stationary cylinder to support, this table surface have the control box, is equipped with guide box, cutters, length fixing device, material feeding unit and doffer on its table surface, the last one end of table surface is equipped with the guide box of taking the scale, the length fixing device of pressure flitch is connected to guide box rear end connecting band, and cutters is connected to this length fixing device, the blanking slide rail is connected to this cutters's rear end, still be equipped with a material feeding unit who is used for the removal between guide box and the doffer, it has the security performance and reaches national standard, and the machine decreases also convenient maintenance, easy operation is convenient, and ordinary workman goes up the hand characteristics such as very fast.

Description

Fixed-length multilayer corrugated screen cutting machine

Technical Field

The invention relates to the field of corrugated screen product processing equipment, in particular to a fixed-length multilayer corrugated screen cutting machine.

Background

The stainless steel wire mesh is used as a raw material of the plate corrugated structured packing and is widely applied to the field of rectification in fine chemical engineering. When a disc of wire mesh plate corrugated structured packing is manufactured, according to the diameter of the corrugated wire mesh plate corrugated structured packing, corrugated wire mesh plates with various length specifications are required to be stacked into a disc and fastened. Therefore, the wire net needs to be processed by extruding into a corrugated shape, cutting into a corresponding length, and the like. In general industry, the rectifying tower is often large in tower diameter, high in tower height and more in required regular packing, so that the required corrugated wire mesh sheet is extremely large in specification and quantity, and special machinery is required for processing.

In the regular production of packing of wire mesh board ripple, the cutting of ripple silk screen is one process of fairly important, and because ripple silk screen mesh rigidity is not enough, traditional cutting process needs the manual work to cut ripple silk screen mesh, but the manual operation cutting machine has very big potential safety hazard, cause operating personnel injured very easily, efficiency is very low simultaneously, do not have the professional equipment that is used for fixed length cutting ripple silk screen mesh in the existing market, the cutting of ripple silk screen mesh all adopts the manual measurement after to cut, not only inefficiency, the work load is heavy, and the cutting quality can't be guaranteed.

Disclosure of Invention

In view of the above-mentioned technical defects, the invention aims to provide a fixed-length multilayer corrugated wire mesh cutting machine, which aims to overcome the technical problems in the prior art and solve the problems of low efficiency, danger of manual operation and incapability of ensuring the cutting quality in cutting the corrugated wire mesh.

The invention aims to solve the technical scheme that the fixed-length multilayer corrugated silk screen cutting machine comprises a working table top with a fixed cylindrical support, a control box is arranged below the working table top, a material guide box, a cutter device, a fixed-length device, a feeding device and a blanking device are arranged on the working table top, the material guide box with a graduated scale is arranged at one end of the working table top, the fixed-length device with a material pressing plate is connected to the rear end of the material guide box, the fixed-length device is connected with the cutter device, the rear end of the cutter device is connected with a blanking slide rail, and a feeding device used for moving is arranged between the material guide box and the blanking device.

Preferably, the method comprises the following steps: the guide box is arranged in an upper mode and a lower mode, a channel used for the corrugated silk screen to advance is formed between the guide box and the guide box, the guide box is continuously conveyed forwards straightly through the guide box under the driving of the feeding device, an adjustable length fixing device is arranged on the upper portion of the guide box, the length fixing device can control the distance of the reciprocating movement of the feeding device, the corrugated silk screen material belt can be conveyed in a fixed length mode to enter the cutter device by adjusting the length of the length fixing device, when the feeding device moves to the limit position of the length fixing device, the corrugated silk screen is pressed downwards by the pressure plate, the feeding device starts to move, the feeding device moves to the cutter mechanism to stop, the pressure plate upwards loosens the material belt at the same time, the moving distance of the feeding device is the single feeding distance, and the.

Preferably, the method comprises the following steps: the cutters include the cutting briquetting that reciprocates and the cutter that removes, the outside of cutting briquetting and cutter is equipped with the safety cover that is used for protecting operating personnel, the removal of cutting briquetting and cutter all is controlled by the control box and is driven by the cylinder, the cutting briquetting of control box control pushes down when the cutting, fixes the ripple silk screen, makes the incision straight, control box control cutter is controlled the motion about, makes ripple silk screen area constantly cut.

Preferably, the method comprises the following steps: the feeding device is composed of a material pressing plate which is arranged in the feeding device and can move up and down, the feeding device can integrally move back and forth in the advancing direction of the material belt, and the feeding device is controlled by signals of a control box and driven by an air cylinder.

Preferably, the method comprises the following steps: the blanking slide rail is arranged at the rear end of the cutter device and is of a slide type, so that the cut corrugated wire mesh piece is collected by the blanking device under the action of self gravity.

The invention utilizes simple cutting equipment, so that the problems of low efficiency of cutting the corrugated silk screen, danger of manual operation and incapability of ensuring the cutting quality are solved

The safety performance reaches the national standard, the machine damage is convenient to maintain, the operation is simple and convenient, and the operation of ordinary workers is very quick.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a three-dimensional schematic of the present invention.

Detailed Description

The invention will be described in detail below with reference to the following figures: as shown in fig. 1-2, a fixed-length multilayer corrugated silk screen cutting machine comprises a work table 1 with a fixed cylindrical support, a control box 3 arranged under the work table 1, a material guide box 100, a cutter device 300, a length fixing device 120, a feeding device 200 and a blanking device 400 arranged on the work table, wherein the material guide box 100 with a scale 110 is arranged at one end of the work table 1, the length fixing device 120 of a material pressing plate 4 is connected at the rear end of the material guide box 100, the cutter device 300 is connected with the length fixing device 120, the blanking slide rail 7 is connected at the rear end of the cutter device 300, the feeding device 200 for moving is arranged between the material guide box 100 and the blanking device 400, the material guide box 100 is arranged in an upper and lower two blocks, a channel 8 for the corrugated silk screen to move is formed between the material guide box 100, the material guide box 100 is continuously conveyed forward through the material guide box 100 under the driving of the feeding device 200, an adjustable length control device 120 is arranged at the upper part of the material guide box 100, the length control device 120 can control the distance of the reciprocating movement of the feeding device 200, and the corrugated screen material belt can be conveyed into the cutter device 300 in a fixed length manner by adjusting the length of the length control device 120, when the feeding device 200 moves to the limit position of the length control device 120, the pressure plate 4 presses the corrugated screen downwards, the feeding device 200 starts to move, the feeding device 200 moves to the cutter mechanism 300 to stop, meanwhile, the pressure plate 4 releases the material belt upwards, the distance of the movement of the feeding device 200 is the single feeding distance, the feeding device 200 returns to the limit position of the length control device 120, the cutter device 300 comprises a cutting press block 9 moving up and down and a cutter 10 moving left and right, a protective cover (not shown) for protecting operators is arranged outside the cutting press block 9 and the cutter 10, the removal of cutting briquetting 9 and cutter 10 all is controlled by the control box and is driven by the cylinder, the cutting briquetting 9 of control box (not shown) control pushes down when the cutting, fixes the ripple silk screen, makes the incision straight, control box control cutter 10 left and right sides repetitive motion makes the ripple silk screen area constantly cut, material feeding unit 200 comprises inside pressure flitch 4 that can reciprocate that is provided with, and material feeding unit 200 wholly can be taken the direction of travel to come and go at the material and move, material feeding unit 200 is by control box signal control to by the cylinder drive, blanking slide rail 7 sets up in cutters 300 rear end, and is the slide type, lets the ripple silk screen piece after the cutting receive self gravity, collects through doffer.

Specifically, before the use, ensure that material feeding unit and cutter mechanism are in the outage state earlier, consider the material characteristic in multilayer ripple silk screen material area, need pass guide box, material feeding unit and cutter mechanism with multilayer ripple silk screen material area in proper order. The guide box is arranged up and down, a channel for the corrugated silk screen to advance is formed between the two guide boxes, the distance between the two guide boxes can be adjusted according to the thickness of the corrugated silk screen material belt, and the material belt is guaranteed to enter the subsequent process in a flat state. The material pressing plates are arranged in the feeding device up and down, the upper material pressing plates can be adjusted, a gap is formed between the upper material pressing plates and the lower material pressing plates, and the height of the gap is slightly smaller than the thickness of the material belt, so that the material belt can be effectively clamped by the feeding device when the feeding device moves, and meanwhile, the material belt is not deformed. The cutter stroke of the cutter mechanism can be adjusted according to the width of the material belt, and the cutting-off is ensured. Finally, the length fixing device is adjusted according to the length of the required corrugated wire mesh piece by contrasting with the graduated scale 110 on the material guiding box.

When the device is used, the steps are adjusted, and after relevant parameters are set on an operation panel on the control box, the device is clicked to be automatically started. When material feeding unit moved to length fixing device limiting position, the pressure flitch pushed down ripple screen material area, material feeding unit began to move, material feeding unit moved to cutter mechanism department and stops, the pressure flitch up loosens the material area, and simultaneously, cutter mechanism's cutting briquetting 310 pushes down, fixes ripple screen material area, the cutter begins to cut, material feeding unit removes length fixing device limiting position again, the cutter resets after cutting off, the cutting briquetting rises and loosens the material area, so far, accomplish the cutting operation of once feeding of single.

Furthermore, in consideration of the length specification of the actually required corrugated wire mesh piece, when the upper limit of the single feeding distance of the feeding device cannot meet the required corrugated wire mesh piece length, multiple times of feeding can be adopted, namely, the length fixing device is adjusted to enable the single feeding distance to be in a multiple relation with the required corrugated wire mesh piece length. And then the feeding times are input on the operation panel of the control box, as shown in figure 2, the method can meet the cutting of the corrugated wire mesh sheet with longer specification, namely, the cutting operation of feeding for one time for multiple times.

To sum up, the specific operation sequence principle: feeding clamping, feeding, cutting clamping, cutting feeding, cutting retreating, feeding loosening, feeding retreating and cutting loosening. The operation interface of the control box is divided into an automatic operation interface and a manual operation interface, the action sequence can be automatically completed by clicking automatic start in the automatic operation interface, and the current yield can be displayed; in the manual operation interface, each action corresponds to one operation button in the actions, the actions can be independently operated to check whether the actions are effectively finished, and the yield and the feeding times can be set in the manual operation interface.

The invention provides a fixed-length multilayer corrugated wire mesh cutting machine which can realize rapid and automatic fixed-length cutting of a large number of multi-specification corrugated wire mesh sheets. The simplified and modularized equipment structure and the unique process make the equipment have high-efficiency capacity utilization rate. And compared with manual cutting, the cutting device does not need repeated measurement and shearing by personnel, saves a large amount of resources such as manpower and material resources, and fully ensures the working efficiency. Meanwhile, the lengths of the cut corrugated wire meshes are consistent, the processing quality of the product is far superior to that of manual cutting, and the corrugated wire mesh has good cutting performance.

The invention is not limited to the above-described examples, and the application range can be wider, and it will be apparent to those skilled in the art that modifications can be made in the technical solutions of the foregoing examples, or parts of technical solutions can be modified, or functional components can be equally replaced, and all such modifications, improvements and substitutions are intended to fall within the scope of the appended claims.

Claims

1. The utility model provides a fixed length multilayer ripple silk screen cutting machine, it includes the table surface that takes the stationary cylinder to support, this table surface has the control box, is equipped with guide box, cutters, length control device, material feeding unit and doffer on its table surface, its characterized in that the last one end of table surface is equipped with the guide box of taking the scale, the length control device of guide box rear end connecting band pressure flitch, this length control device connect cutters, the blanking slide rail is connected to this cutters's rear end, still be equipped with a material feeding unit who is used for the removal between guide box and the doffer.

2. The fixed-length multi-layer corrugated wire mesh cutting machine according to claim 1, wherein the material guide box is arranged in an upper and a lower two-piece manner, a channel for the corrugated wire mesh to travel is formed between the material guide box and the material guide box, the material guide box is continuously conveyed forwards straightly through the material guide box under the driving of the feeding device, an adjustable length fixing device is arranged at the upper part of the material guiding box, the length fixing device can control the reciprocating movement distance of the feeding device, and by adjusting the length of the length fixing device, the corrugated silk screen material belt can be conveyed into the cutter device in a fixed length way, when the feeding device moves to the limit position of the fixed length device, the material pressing plate presses the corrugated silk screen downwards, the feeding device starts moving, the feeding device moves to the cutter device and stops, and meanwhile, the material pressing plate loosens the material belt upwards, the moving distance of the feeding device is the single feeding distance, and the feeding device returns to the limit position of the fixed length device.

3. The fixed-length multi-layer corrugated screen cutting machine according to claim 2, wherein the cutter device comprises a cutting block moving up and down and a cutter moving left and right, a protective cover for protecting an operator is arranged outside the cutting block and the cutter, the cutting block and the cutter are controlled by the control box and driven by the air cylinder, the cutting block controlled by the control box is pressed down during cutting to fix the corrugated screen so that the cut is straight, and the control box controls the cutter to move left and right repeatedly so that the corrugated screen belt is cut continuously.

4. The fixed-length multi-layer corrugated screen cutting machine according to claim 2, wherein the feeding device is composed of a pressing plate which is provided with a vertically movable pressing plate inside, and the feeding device as a whole can reciprocate in the traveling direction of the material belt, and the feeding device is controlled by a control box signal and driven by an air cylinder.

5. The fixed-length multi-layer corrugated wire screen cutting machine according to claim 1, wherein the blanking slide rail is arranged at the rear end of the cutter device and is of a slide type, so that the cut corrugated wire screen sheet is collected by the blanking device under the action of self gravity.