CN210876484U

CN210876484U - Rotary cleaning machine for compressor parts

Info

Publication number: CN210876484U
Application number: CN201921831041.XU
Authority: CN
Inventors: 邹晨煜; 邹荣伟
Original assignee: Wuxi Huawei Electromechanical Equipment Co ltd
Current assignee: Wuxi Huawei Electromechanical Equipment Co ltd
Priority date: 2019-10-29
Filing date: 2019-10-29
Publication date: 2020-06-30
Anticipated expiration: 2029-10-29

Abstract

The utility model discloses a rotary cleaning machine of compressor spare part aims at providing one kind and can carry out the full self-cleaning's of multi-angle equipment to compressor spare part, and its technical scheme main points are: the automatic cleaning device comprises a base, wherein a rotary conveying mechanism is arranged on the base, and comprises a driving motor arranged on the surface of the base, a rotary table arranged on an output shaft of the driving motor, and a feeding station, a cleaning station, a blow-drying station and a discharging station which are arranged on the rotary table and are perpendicular to each other; a cleaning and rust removing device fixedly arranged on the surface of the base is arranged above the cleaning station, the cleaning and rust removing device comprises a water tank body fixedly arranged on the surface of the base, and a spraying mechanism positioned right above the cleaning station and connected with a liquid outlet of the water tank body, the spraying mechanism comprises a water pump arranged on the surface of the liquid outlet, a spray pipe connected with the water pump and a nozzle connected with the spray pipe, and the nozzle is positioned right above the cleaning station; and a blow-drying device is arranged on one side of the blow-drying station.

Description

Rotary cleaning machine for compressor parts

Technical Field

The utility model relates to a cleaning equipment field, in particular to rotary cleaning machine of compressor spare part.

Background

In the production and use processes of compressor parts, due to different processing modes, certain chips and oil stains are more or less present on the surfaces of the compressor parts, so that the compressor parts need to be cleaned; in the cleaning process of mechanical parts in the prior art, the mechanical parts are often simply washed or purged, the cleaning effect is poor, and the later use of products is influenced to a certain extent.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a compressor parts's rotatory cleaning machine, it has the advantage that can realize multi-angle, full-automatic washing and drying process to compressor parts.

The above technical purpose of the present invention can be achieved by the following technical solutions:

a rotary cleaning machine for parts of a compressor comprises a base, wherein a rotary conveying mechanism is arranged on the base and comprises a driving motor arranged on the surface of the base, a rotary table arranged on an output shaft of the driving motor, and a feeding station, a cleaning station, a drying station and a discharging station which are arranged on the rotary table and are perpendicular to each other; a cleaning and rust removing device fixedly arranged on the surface of the base is arranged above the cleaning station, the cleaning and rust removing device comprises a water tank body fixedly arranged on the surface of the base and a spraying mechanism positioned right above the cleaning station and connected with a liquid outlet of the water tank body, the spraying mechanism comprises a water pump arranged on the surface of the liquid outlet, a spray pipe connected with the water pump and a nozzle connected with the spray pipe, and the nozzle is positioned right above the cleaning station; station one side weathers and is equipped with the device that weathers, weathers the device and surely installs in the compressed air source box on base surface including being located the station top of weathering, is located the jet-propelled pipe on air source box surface, is located the air nozzle of jet-propelled pipe afterbody, still be equipped with hot air blower on the jet-propelled pipe, hot air blower surface still is equipped with and passes through hot-wind power heating pipe with the air nozzle and be connected, the air nozzle orientation weathers the station.

By adopting the technical scheme, the workpieces are sequentially placed on the feeding station by manpower, then the rotary table is driven to rotate by the driving motor, the workpieces on the feeding station reach the cleaning station after rotating ninety degrees along the rotation, the cleaning and derusting process is carried out on the workpieces by the cleaning and derusting device, specifically, cleaning and derusting liquid is absorbed by a water pump on a liquid outlet on the surface of a water tank, the cleaning and derusting liquid flows into a spray pipe to be sprayed and cleaned through a nozzle, the nozzle adopts a stainless steel spherical adjustable nozzle, the spraying angle is convenient to adjust, and the nozzle effectively and reliably cleans the workpieces in a large-flow high-pressure mode to ensure the cleaning quality of; after cleaning, the workpiece continues to rotate ninety degrees along the rotary table to reach a blow-drying station, an air source is provided by an air source box body, a hot air fan extracts air in the box body and heats the air through a hot air electric heating pipe, the cleaned workpiece can be quickly and efficiently dried by adopting a hot air circulation mode, and finally the rotary table continues to finish the next beat to drive the workpiece to reach a blanking station, so that quick unloading is manually realized; meanwhile, the whole cleaning and rust removing liquid can enter the water tank body along with the drain hole in a recycling mode, so that the cleaning and rust removing liquid can be reused, and industrial water is saved.

Further setting: the water tank body is also provided with a filtering system, and the filtering system comprises a slag collecting type filtering frame arranged on one side of the spray pipe close to the water tank, a plate inserting type filtering frame positioned in front of a suction port of the water pump and a bag type filter positioned in front of an outlet of the water pump.

By adopting the technical scheme, the mechanism adopts three-stage filtration, wherein the first stage is a slag collecting type filter frame at a liquid reflux port, and a 40-mesh stainless steel filter screen is adopted; the second stage adopts a 80-mesh stainless steel filter screen as a plugboard type filter frame in front of a suction port of the water pump, so that the service life of the water pump is prevented from being influenced by impurities entering the water pump; the third stage is a bag type fine filter at the outlet of the water pump, the filtering precision is cleaned to 30 mu m, a pressure display device is arranged on the filter, dirt is cleaned in time, and the nozzle and the filter bag are prevented from being blocked.

Further setting: an oil-water separator is arranged in the water tank body, and a liquid level controller is further arranged on one side of the oil-water separator.

Through adopting above-mentioned technical scheme, the work piece is at the cleaning process, brings the oil slick on surface into the washing liquid of water tank body, not only influences the cleaning performance, still can shorten the life cycle of washing liquid, and this machine sets up drum-type oil slick excluder at the washing water tank, and this device can effectively get rid of the oil slick on water tank liquid surface, can get rid of the oil slick in the washing liquid effectively automatically.

Further setting: and a fog absorbing mechanism is also arranged between the feeding station and the cleaning station, and comprises a fog absorbing fan and a fog absorbing fan cover positioned on the surface of the fog absorbing fan.

Through adopting above-mentioned technical scheme, the mist absorbing mechanism who sets up between washing station and the station of weathering can absorb the processing to steam and fog that produce when wasing, has improved operational environment greatly.

Further setting: the automatic cleaning device is characterized in that the bottoms of the feeding station, the cleaning station, the blow-drying station and the discharging station are connected with the base through rolling shafts which are connected in a rotating mode, chain wheels are arranged on the rolling shafts, the chain wheels are connected through chains in a transmission mode, and the rolling shafts are driven to rotate through micro motors.

Through adopting above-mentioned technical scheme, it is rotatory to drive the axis of rotation through micro motor to realize that the work piece of material loading station rotates, will realize driven washing station, weather station and unloading station again and realize synchronous the rotation through the sprocket chain, just so can carry out comprehensive, the high efficiency of full-automatic multi-angle to the work piece and wash and weather the processing, improved work efficiency greatly.

Further setting: the workpiece plates are arranged on the surfaces of the feeding station, the cleaning station, the blow-drying station and the discharging station, and four placing grooves are formed in the workpiece plates.

Through adopting above-mentioned technical scheme, the work piece board on material loading station, washing station, the station of weathering and the unloading station is provided with four standing grooves, can place a work piece in every standing groove, and the work piece can rotate the in-process and keep stable.

Further setting: the water tank body shell is of a double-layer heat-insulating structure, the inner layer is a stainless steel plate layer, the middle layer is an aluminum silicate heat-insulating material, and the outer layer is formed by welding Q235-A carbon steel material steel plates.

By adopting the technical scheme, the inner layer and the outer layer have stronger hardness, and the middle aluminum silicate heat-insulating material has good heat-insulating property.

To sum up, the utility model discloses following beneficial effect has: the cleaning machine can carry out accurate and efficient automatic cleaning on parts according to the requirements of the cleaning process and the structural characteristics of the parts to be cleaned; automatic feeding and transportation are adopted, parts are degreased and cleaned by cleaning fluid with a rust remover, and then the cleaned parts are dried by a hot air fan, so that the surface integrity of the parts is ensured; the whole equipment is detected and controlled by adopting a detection switch, and the next action can be carried out only when the workpiece is accurate in place, so that the running accuracy and safety of the equipment are ensured.

Drawings

FIG. 1 is a schematic view of the overall structure of a rotary cleaning machine;

FIG. 2 is a front view of the spin washer;

fig. 3 is a schematic view of the internal structure of the water tank of the rotary cleaning machine.

In the figure, 1, a base; 2. a placement groove; 3. a rotary conveying mechanism; 31. a drive motor; 32. a turntable; 33. a feeding station; 34. cleaning a station; 35. drying the station; 36. a blanking station; 4. cleaning a rust removal device; 41. a water tank body; 411. an oil-water separator; 412. a liquid level controller; 5. A filtration system; 51. a slag-collecting type filter frame; 52. a plugboard type filter frame; 53. a bag filter; 6. a spraying mechanism; 61. a water pump; 62. a nozzle; 63. a nozzle; 7. a mist suction mechanism; 71. a fog suction fan; 72. a fog-absorbing fan cover; 8. a blow-drying device; 81. a compressed air source box body; 82. a gas ejector tube; 83. an air nozzle; 84. a hot air blower; 85. a hot air electric heating pipe; 9. a drain hole; 10. a conduit; 11. a roll axis; 12. a sprocket; 13. a chain; 14. a micro motor; 15. a workpiece plate.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

The utility model provides a compressor parts's rotary cleaning machine, as shown in fig. 1, fig. 2 and fig. 3, including base 1, be equipped with rotary conveying mechanism 3 on the base 1, rotary conveying mechanism 3 is including installing in the driving motor 31 on base 1 surface, install in the revolving stage 32 of driving motor 31 output shaft, the material loading station 33 that is located the mutually perpendicular setting on revolving stage 32, wash station 34, weather station 35 and unloading station 36, material loading station 33, wash station 34, weather station 35 and unloading station 36 surface all are equipped with work piece board 15, be equipped with four standing grooves 2 on the work piece board 15. Cleaning station 34 top is equipped with the washing rust cleaning device 4 of fixed mounting in base 1 surface, and washing rust cleaning device 4 still is equipped with filtration system 5 including the water tank 41 of fixed mounting in base 1 surface on the water tank 41, and filtration system 5 is including setting up the sediment formula filter frame 51 that is close to water tank one side at spray tube 62, and the picture peg formula filter frame 52 that is located before the suction inlet of water pump 61 and the bag filter 53 that is located before the outlet of water pump 61 are equipped with water oil separator 411 in the water tank 41, and water oil separator 411 one side still is equipped with liquid level controller 412. The shell of the water tank body 41 adopts a double-layer heat insulation structure, the inner layer is a stainless steel plate layer, the middle layer is an aluminum silicate heat insulation material, and the outer layer is formed by welding Q235-A carbon steel material steel plates. The spraying mechanism 6 is positioned right above the cleaning station 34 and connected with the liquid outlet of the water tank body 41, the spraying mechanism 6 comprises a water pump 61 arranged on the surface of the liquid outlet, a spray pipe 62 connected with the water pump 61 and a nozzle 63 connected with the spray pipe 62, and the nozzle 63 is positioned right above the cleaning station 34; a fog absorbing mechanism 7 is further arranged between the feeding station 33 and the cleaning station 34, and the fog absorbing mechanism 7 comprises a fog absorbing fan 71 and a fog absorbing fan cover 72 positioned on the surface of the fog absorbing fan 71. A blow-drying device 8 is arranged on one side of the blow-drying station 35, the blow-drying device 8 comprises a compressed air source box 81, an air spraying pipe 82 and an air nozzle 83, the compressed air source box 81 is positioned above the blow-drying station 35 and is installed on the surface of the base 1, the air spraying pipe 82 is positioned on the surface of the air source box, the air nozzle 83 is positioned at the tail part of the air spraying pipe 82, a hot air fan 84 is also arranged on the air spraying pipe 82, the surface of the hot air fan 84 is also provided with a hot air electric heating; the surface of the rotary table 32 is also provided with a plurality of water drainage holes 9, and the water drainage holes 9 are connected with the water tank body 41 through guide pipes 10.

The bottoms of the feeding station 33, the cleaning station 34, the blow-drying station 35 and the blanking station 36 are connected with the base 1 through rolling shafts 11 which are connected in a rotating mode, chain wheels 12 are arranged on the rolling shafts 11, the chain wheels 12 are connected and driven through chains 13, and the rolling shafts 11 are driven to rotate through micro motors 14. The device master control system uses a coded program controller (plc) for program control.

The main working principle is as follows: the workpiece is manually placed on a feeding station 33 in sequence, then a rotary table 32 is driven to rotate through a driving motor 31, when the workpiece on the feeding station 33 rotates ninety degrees along the rotation, the workpiece reaches a cleaning station 34, a cleaning and rust removing process is carried out on the workpiece by a cleaning and rust removing device 4, specifically, cleaning and rust removing liquid is absorbed by a water pump 61 on a liquid outlet on the surface of a water tank body 41, the cleaning and rust removing liquid flows into a spray pipe 62 to be sprayed and cleaned through a nozzle 63, the nozzle 63 adopts a stainless steel ball-shaped adjustable nozzle 63 so as to adjust the spraying angle, the nozzle 63 effectively and reliably cleans the workpiece in a large-flow high-pressure mode to ensure the cleaning quality of the workpiece, the workpiece carries surface floating oil into cleaning liquid of the water tank body 41 in the cleaning process, the cleaning effect is influenced, the service cycle of the cleaning liquid is shortened, and a drum-type floating oil remover is arranged in, the floating oil in the cleaning liquid can be effectively and automatically removed. After cleaning, the workpiece continues to rotate ninety degrees along the rotary table 32 to reach the blow-drying station 35, an air source is provided by an air source box body, a hot air fan 84 extracts air in the box body and heats the air through a hot air electric heating pipe 85, the cleaned workpiece can be quickly and efficiently dried by adopting a hot air circulation mode, and finally the rotary table 32 continues to finish the next beat to drive the workpiece to reach the blanking station 36, so that quick unloading is manually realized; meanwhile, the whole cleaning and rust removing liquid can enter the water tank body 41 along with the water discharging hole 9 in a recycling mode, so that the water tank can be reused, and industrial water is saved.

The miniature motor 14 drives the rolling shaft 11 to rotate, so that the workpiece of the feeding station 33 is rotated, the chain wheel 12 and the chain 13 are used for realizing the synchronous rotation of the driven cleaning station 34, the blow-drying station 35 and the blanking station 36, the workpiece can be fully-automatically cleaned and blown dry in a multi-angle and comprehensive and efficient manner, and the working efficiency is greatly improved.

The above-mentioned embodiments are merely illustrative of the present invention, and are not intended to limit the present invention, and those skilled in the art can make modifications of the present embodiments without inventive contribution as required after reading the present specification, but all the embodiments are protected by patent law within the scope of the present invention.

Claims

1. The utility model provides a compressor parts's spin cleaning machine, includes base (1), be equipped with rotary conveying mechanism (3) on base (1), its characterized in that: the rotary conveying mechanism (3) comprises a driving motor (31) arranged on the surface of the base (1), a rotary table (32) arranged on an output shaft of the driving motor (31), and a feeding station (33), a cleaning station (34), a drying station (35) and a blanking station (36) which are arranged on the rotary table (32) and are perpendicular to each other; a cleaning and rust removing device (4) fixedly arranged on the surface of the base (1) is arranged above the cleaning station (34), the cleaning and rust removing device (4) comprises a water tank body (41) fixedly arranged on the surface of the base (1), and a spraying mechanism (6) located right above the cleaning station (34) and connected with a liquid outlet of the water tank body (41), the spraying mechanism (6) comprises a water pump (61) arranged on the surface of the liquid outlet, a spray pipe (62) connected with the water pump (61) and a nozzle (63) connected with the spray pipe (62), and the nozzle (63) is located right above the cleaning station (34); a blow-drying device (8) is arranged on one side of the blow-drying station (35), the blow-drying device (8) comprises a compressed air source box body (81) which is positioned above the blow-drying station (35) and is installed on the surface of the base (1) in a cutting mode, an air spraying pipe (82) which is positioned on the surface of the air source box body and an air spraying nozzle (83) which is positioned at the tail part of the air spraying pipe (82), a hot air fan (84) is further arranged on the air spraying pipe (82), the surface of the hot air fan (84) is further provided with a hot air electric heating pipe (85) which is connected with the air spraying nozzle (83), and the air; the surface of the rotary table (32) is also provided with a plurality of drain holes (9), and the drain holes (9) are connected with a water tank body (41) through guide pipes (10).

2. The rotary cleaning machine for compressor parts according to claim 1, wherein: the water tank body (41) is further provided with a filtering system (5), and the filtering system (5) comprises a slag collecting type filtering frame (51) arranged on one side, close to the water tank, of the spray pipe (62), a plug-in plate type filtering frame (52) located in front of a suction port of the water pump (61) and a bag type filter (53) located in front of an outlet of the water pump (61).

3. The rotary cleaning machine for compressor parts according to claim 1, wherein: an oil-water separator (411) is arranged in the water tank body (41), and a liquid level controller (412) is further arranged on one side of the oil-water separator (411).

4. The rotary cleaning machine for compressor parts according to claim 1, wherein: and a mist absorbing mechanism (7) is further arranged between the feeding station (33) and the cleaning station (34), and the mist absorbing mechanism (7) comprises a mist absorbing fan (71) and a mist absorbing fan cover (72) positioned on the surface of the mist absorbing fan (71).

5. The rotary cleaning machine for compressor parts according to claim 1, wherein: the automatic drying machine is characterized in that the bottoms of the feeding station (33), the cleaning station (34), the blow-drying station (35) and the blanking station (36) are connected with the base (1) through rotating connecting rolling shafts (11), chain wheels (12) are arranged on the rolling shafts (11), the chain wheels (12) are connected through chains (13) in a transmission mode, and the rolling shafts (11) are driven to rotate through micro motors (14).

6. The rotary cleaning machine for compressor parts according to claim 1, wherein: the surface of the feeding station (33), the cleaning station (34), the blow-drying station (35) and the blanking station (36) is provided with a workpiece plate (15), and the workpiece plate (15) is provided with four placing grooves (2).

7. The rotary cleaning machine for compressor parts according to claim 1, wherein: the shell of the water tank body (41) adopts a double-layer heat-insulating structure, the inner layer is a stainless steel plate layer, the middle layer is an aluminum silicate heat-insulating material, and the outer layer is formed by welding Q235-A carbon steel material steel plates.