CN210856488U - Become and hand over mechanism and silk screen weaving equipment thereof - Google Patents
Become and hand over mechanism and silk screen weaving equipment thereof Download PDFInfo
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- CN210856488U CN210856488U CN201921085129.1U CN201921085129U CN210856488U CN 210856488 U CN210856488 U CN 210856488U CN 201921085129 U CN201921085129 U CN 201921085129U CN 210856488 U CN210856488 U CN 210856488U
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Abstract
The utility model provides a become and hand over mechanism, including support body, heald frame, drive assembly and controller. The heald frames are at least provided with four groups, the four groups of heald frames are arranged in parallel, and the lower ends of the heald frames draw the fed warps; the driving components are at least provided with four groups, are respectively arranged on the frame body, are connected with the heald frames and are used for driving the connected heald frames to do vertical interactive motion; and a mating controller; each group of driving components is electrically connected with the controller. The silk screen weaving equipment provided with the warp changing mechanism comprises a let-off mechanism, a rapier-inserting and weft-inserting mechanism, a beating-up mechanism and a winding mechanism, wherein each mechanism is provided with an independent driver. The utility model provides a pair of become and hand over mechanism and silk screen weaving equipment thereof has changed complicated loaded down with trivial details multistage transmission relation in the past, can avoid the longitude and latitude silk material in process of production by the problem of hanging up the shut down, and then improve product quality and production efficiency.
Description
Technical Field
The utility model belongs to the technical field of the silk screen is woven, more specifically say, relate to a become and hand over mechanism and silk screen weaving equipment thereof.
Background
The silk screen is a traditional industrial product in China, has wide application in many fields such as scientific research, production, life and the like, and is widely applied to the fields such as machinery, chemical engineering, metallurgy, mines, petroleum, automobiles, building materials, aerospace and the like. Therefore, the screen knitting machine also plays an important role as a mechanical device for producing the screen.
In the prior art, the production of the silk screen adopts the traditional silk screen knitting machine. However, the traditional silk screen knitting machine mostly adopts one driving motor to drive all the mechanisms to run simultaneously, the transmission mechanism composition is complex, and the action tracks of all the transmission mechanisms are single and cannot be adjusted. In addition, in the actual use process, the multi-stage interlocking interaction of the mechanical transmission mechanism of the traditional silk screen knitting machine is easy to form accumulated errors, so that the transmission precision of the equipment cannot be ensured, and the product quality and the production efficiency are influenced. In addition, the traditional silk screen knitting machine alternation mechanism drives two heald frames to do alternate motion through an eccentric cam and a connecting rod, the fixed track of the cam is fixed, and the moving distance of the heald frames is not easy to adjust.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a become and hand over mechanism and silk screen weaving equipment thereof aims at solving the loaded down with trivial details complicacy of drive mechanism, the motion trail is single and the poor problem of transmission precision of current silk screen braider.
In order to achieve the above object, the utility model adopts the following technical scheme: provided is a transaction mechanism including: a frame body;
the heald frames are at least provided with four groups, the four groups of heald frames are arranged in parallel, and the lower ends of the heald frames are used for dragging the fed warp yarns;
the driving components are at least provided with four groups, are respectively arranged on the frame body, are connected with the heald frames and are used for driving the connected heald frames to do vertical interactive motion; and
the matched controller is arranged on the frame body;
each heald frame corresponds to each driving component one by one, and each group of driving components is electrically connected with the controller.
Further, each set of the drive assemblies includes:
the first driver is arranged on the frame body and is electrically connected with the controller respectively;
one end of the crank mechanism is connected with the output end of the first driver; and
at least one connecting rod is arranged, one end of the connecting rod is connected with the end, far away from the first driver, of the crank mechanism, and the other end of the connecting rod is connected with the heald frame;
the frame body is provided with a slide way for the connecting rod to slide. .
Further, the crank mechanism includes:
the first connecting rod is fixedly connected with the extending end of the first driver;
one end of the second connecting rod is hinged with one end of the first connecting rod, which is far away from the first driver;
at least two swing rods are arranged, each swing rod is arranged in parallel and at intervals and is fixed on the frame body through a rotating shaft, each swing rod comprises a first extending end and a second extending end which forms a certain included angle with the first extending end, and the first extending end of one swing rod is hinged with the second connecting rod; and
the two ends of the middle connecting rod are respectively hinged with the end part of the first extending end in the swing rod arranged at intervals, and the end part of the second extending end is hinged with the connecting rod;
and the hinge point of the second connecting rod and the first extending end is positioned in the middle of the first extending end.
The utility model also provides a silk screen braider, including foretell an alternating mechanism, still include: the warp feeding mechanism is positioned at one end of the frame body and used for supplying warps;
the rapier-throwing weft insertion mechanism is positioned behind the heald frame and arranged on one side of the frame body and used for guiding weft threads to penetrate into an opening formed by warp threads passing through the heald frame;
the beating-up mechanism is arranged behind the heald frame along the warp feeding direction, is opposite to the rapier-inserting and weft-inserting mechanism in position, and is used for guiding the weft inserted into the warp intersection by the rapier-inserting and weft-inserting mechanism to be sent to a weaving opening; and
the winding mechanism is positioned at one end of the frame body opposite to the let-off mechanism and used for winding the finished net after warp and weft interweaving;
the let-off mechanism, the rapier-inserting and weft-inserting mechanism, the beating-up mechanism and the winding mechanism are respectively connected with a second driver, a third driver, a fourth driver and a fifth driver, and the second driver, the third driver, the fourth driver and the fifth driver are all electrically connected with the controller.
Further, the beating-up mechanism includes:
one end of the main shaft is connected with the extending end of the fourth driver and is used for transmitting the power of the fourth driver;
the cam shaft is parallel to the main shaft and is arranged at intervals, and two ends of the cam shaft are respectively provided with a group of conjugate cams for enabling the beating-up work to be intermittent;
the swing shaft is arranged in parallel with the cam shaft, two ends of the swing shaft are respectively provided with a swing sleeve used for being abutted against the conjugate cam, and the swing shaft is further provided with at least two swing arms in parallel and at intervals.
The two ends of the steel buckle are respectively connected with the two swing arms and used for sending the weft which is guided by the rapier-inserting and weft-inserting mechanism and penetrates through the warp intersection into a weaving opening;
the main shaft, the cam shaft and the swing shaft are all arranged in the frame body, a first gear set used for transmitting the power of the main shaft to the cam shaft is arranged between the main shaft and the cam shaft, and the swing arm is perpendicular to the swing shaft.
Further, the conjugate cam and the swing sleeve are both arranged on the outer side of the frame body and are covered with a gear box.
Furthermore, two ends of the swinging sleeve are respectively provided with a sliding wheel, and the sliding wheels are abutted to the conjugate cam.
Furthermore, the let-off mechanism also comprises a let-off roller wound with warps and a second gear set connected with one end of the let-off roller, and the second gear set is connected with the extending end of the second driver arranged on the frame body;
the let-off roll is provided with a first tension sensor for detecting the tension of warp between the let-off mechanism and the winding mechanism, and the first tension sensor is electrically connected with the controller.
Furthermore, the winding mechanism further comprises a winding roller and a third gear set connected with one end of the winding roller, and the third gear set is connected with the extending end of the fifth driver arranged on the frame body;
and the take-up roll is provided with a second tension sensor for detecting the tension of the warp between the let-off mechanism and the take-up mechanism, and the second tension sensor is electrically connected with the controller.
Furthermore, the rapier-throwing weft insertion mechanism further comprises a rapier belt for drawing weft threads through warp threads and a gear in meshed connection with the rapier belt, and the gear is connected with the extending end of the third driver.
The utility model provides a pair of become and hand over mechanism's beneficial effect lies in: compared with the prior art, the utility model provides a pair of become and hand over mechanism drives four group's heald frames respectively through setting up four group's drive assembly and is interactive motion from top to bottom, and then four group's heald frames drive different warp respectively and are interactive motion from top to bottom, can guarantee that alternate warp opens certain opening mutually to weft penetrate. In addition, the four groups of driving components are used for respectively driving the four groups of heald frames, so that the transmission mode of the traditional eccentric cam is changed, and the defect of single quantity of the traditional heald frames is also changed. The mutual motion of four groups of heald frames can be adjusted at will, thereby being more convenient for controlling the opening of the warp, being more beneficial to weaving the silk screen, ensuring the penetration quality of the weft and further improving the quality of the product.
The utility model provides a silk screen weaving equipment's beneficial effect lies in: compared with the prior art, the utility model provides a silk screen weaving equipment is provided with and becomes handing over mechanism, let-off mechanism, insert sword wefting insertion mechanism, beating-up mechanism and five big mechanisms of coiling mechanism, and every mechanism is driven by independent drive assembly, second driver, third driver machine, fourth driver and fifth driver respectively, has changed complicated loaded down with trivial details multistage transmission relation in the past, can guarantee this silk screen weaving equipment's transmission mutually noninterfere, and then has improved the quality of silk screen. The warp let-off mechanism, the warp changing mechanism, the beating-up mechanism, the rapier-throwing weft insertion mechanism and the winding mechanism are arranged on the same frame body, are mutually independent and are tightly connected, and have reasonable structural relationship, so that the silk screen can be conveniently woven. This silk screen weaving equipment's let-off mechanism and winding mechanism can be convenient for feed the transmission of warp, and winding mechanism still is convenient for the rolling to the finished product net simultaneously. In addition, the rapier-inserting and weft-inserting mechanism arranged on the silk screen weaving equipment can guide the weft to penetrate into the opening formed by the warp passing through the warp changing mechanism, and then the beating-up mechanism sends the weft which is guided by the rapier-inserting and weft-inserting mechanism to penetrate into the warp into the weaving opening. The utility model provides a silk screen weaving equipment has reduced the loaded down with trivial details mechanical transmission of equipment through setting up independent drive mode, makes each mechanism orbit variable, and stroke random adjustment improves the quality and the production efficiency of product.
Drawings
Fig. 1 is a schematic structural diagram of a silk screen weaving device according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a cross mechanism (front view) according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a crossover mechanism (in which a set of heald frames and a set of driving components) according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a beating-up mechanism (top view) of a silk screen weaving device according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a beating-up mechanism (side view of a conjugate cam abutting against a swinging sleeve) of a silk screen weaving device according to an embodiment of the present invention;
fig. 6 is a schematic structural view of a part (at a gear box) of a beating-up mechanism of a silk screen weaving device according to an embodiment of the present invention;
fig. 7 is a timing diagram of the beating-up mechanism of the silk screen weaving apparatus according to the embodiment of the present invention;
fig. 8 is a cross timing diagram of a cross mechanism of the screen weaving apparatus according to the embodiment of the present invention;
fig. 9 is a timing diagram of the rapier feeding weft insertion mechanism of the silk screen weaving device according to the embodiment of the present invention;
fig. 10 is a schematic structural view of a rapier-inserting weft-inserting mechanism of a silk screen weaving device according to an embodiment of the present invention;
in the figure: 10. a frame body; 11. a slideway; 20. a cross-changing mechanism; 21. a heald frame; 22. a drive assembly; 23. A first driver; 24. a crank mechanism; 241. a first connecting rod; 242. a second connecting rod; 243. a swing rod; 244. a middle connecting rod; 25. a connecting rod; 30. a let-off mechanism; 31. a second driver; 32. a second gear set; 33. a let-off roll; 40. a beating-up mechanism; 41. a fourth driver; 42. a main shaft; 421. a first gear set; 43. a camshaft; 431. a conjugate cam; 44. a pendulum shaft; 441. arranging a sleeve; 442. a sliding wheel; 443. Swinging arms; 45. steel buckles; 46. a gear case; 50. a rapier-inserting weft-inserting mechanism; 51. a third driver; 52. a gear; 53. a sword belt; 60. a take-up mechanism; 61. a fifth driver; 62. a third gear set; 63. a take-up roll; 70. a controller; 80. and (4) warp threads.
Detailed Description
In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The first embodiment is as follows:
referring to fig. 2 and fig. 3, a cross-exchange mechanism according to an embodiment of the present invention will be described. A crossover mechanism comprises a frame body 10, a heald frame 21 and a driving component 22. The heald frames 21 are at least provided with four groups, the four groups of heald frames 21 are arranged in parallel, and the lower ends of the heald frames 21 are used for dragging the warp threads 70 fed; the driving assemblies 22 are at least provided with four groups, are respectively arranged on the frame body 10 and are connected with the heald frames 21, and are used for driving the connected heald frames 21 to do vertical interactive motion; and a matched controller, the controller is arranged on the frame body 10; wherein, each heald frame 21 corresponds to each driving component 22 one by one, and each group of driving components 22 is electrically connected with the controller.
The utility model provides a pair of become and hand over mechanism, its working method is: the four groups of driving components 22 are respectively and correspondingly connected with the four groups of heald frames 21 and drive the heald frames 21 to do vertical interactive motion. The lower end of each group of heald frames 21 is connected with different warp threads 70 in feeding, the up-and-down interactive motion of the heald frames 21 is transmitted to the warp threads 70, so that the warp threads 70 also do interactive motion, and simultaneously, the parallel warp threads 70 are separated to form openings convenient for weft threads to penetrate. The driving component 22 is connected with a controller, and the controller can control the driving component 22 to drive the four groups of heald frames 21 to move regularly. The heald frames 21 may be operated in a random two-by-two up-and-down motion or in a two-by-two motion stop mode.
It should be noted here that the moving direction of the heald frames 21 is not limited to the up-down direction, but may be changed to another moving direction according to the actual situation, and the number of the heald frames 21 is not limited to four groups, or may be provided in more groups according to the actual situation. The controller may be a PLC or a single chip microcomputer, etc., and may be installed in other suitable places besides the rack body 10. The prior art is concerned with the lower end of the heald frame carrying weft, and the specific connection thereof is not described again.
The utility model provides a pair of become and hand over mechanism compares with prior art, drives four group's heald frames 21 of group respectively through setting up four group's drive assembly 22 and is interactive motion from top to bottom, and then four group's heald frames 21 drive different warp 70 respectively and are interactive motion from top to bottom, can guarantee that alternate warp 70 opens certain opening mutually to what be convenient for weft penetrates. In addition, the four groups of driving components 22 are used for respectively driving the four groups of heald frames 21, so that the transmission mode of the conventional eccentric cam is changed, and the defect of single heald piece number in the prior art is also changed. The interactive movement of the four groups of heald frames 21 can be adjusted at will, which is more convenient for controlling the opening of the warp 70 and is also more beneficial for the weaving of the silk screen, thereby ensuring the penetration quality of the weft and further improving the quality of the product.
Referring to fig. 2 to fig. 3, as an embodiment of the present invention, each set of driving components 22 includes a first driver 23, a crank mechanism 24 and a connecting rod 25. The first driver 23 is arranged on the frame body 10 and is electrically connected with the controller respectively; a crank mechanism 24, one end of which is connected with the output end of the first driver 23; and at least one connecting rod 25, one end of which is connected with the end of the crank mechanism 24 far away from the first driver 23, and the other end is connected with the heald frame 21; the frame body 10 is provided with a slide way 11 for sliding the connecting rod 25, and one group of driving components 22 in the exchange mechanism 20 comprises a first driver 23, a crank mechanism 24, a connecting rod 25 and the slide way 11 on the frame body 10, which are combined, and in reverse, the structure of the exchange mechanism is similar to that of the sliding block connecting rod 25, the connection structure is simple, the transmission relationship is simple, and the actual using effect is better.
It should be noted that the first driver 23 may be a servo motor or a stepping motor, and mainly has the characteristics of convenience for controlling the speed and high precision of transmission, and other drivers on the characteristics may also be used as the first driver 23.
Referring to fig. 2 to fig. 3, as a specific implementation of the cross-linking mechanism according to an embodiment of the present invention, the crank mechanism 24 includes a first connecting rod 241, a second connecting rod 242, a swing rod 243, and an intermediate connecting rod 244. A first connecting rod 241 fixedly connected to an extending end of the first driver; a second connecting rod 242, one end of which is hinged to one end of the first connecting rod 241 far away from the first driver; at least two swing rods 243 are arranged, each swing rod 243 is arranged in parallel and at intervals and is fixed on the frame body 10 through a rotating shaft, each swing rod 243 comprises a first extending end and a second extending end which forms a certain included angle with the first extending end, the first extending end of one swing rod 243 is hinged with the second connecting rod 242, and the end part of the second extending end is hinged with the connecting rod 25; and an intermediate connecting rod 244, both ends of which are respectively hinged with the end of the first extending end of the swing rods 243 arranged at intervals; wherein, the hinge point of the second connecting rod 242 and the first extending end is located in the middle of the first extending end. The up-and-down reciprocating motion of each group of heald frames 21 is transmitted by the combined hinge of a plurality of connecting rods and the swing rod 24334, and the structure is simple and the practicability is strong. The first driver 23 drives the first connecting rod 241 to rotate, the first connecting rod 241 drives the second connecting rod 242 to reciprocate left and right, the swing rod 243 connected with the second connecting rod 242 rotates around the rotating shaft, and then the connecting rod 25 is driven to reciprocate up and down, and the structure connection relationship is simple and the transmission effect is good. In addition, two swing rods 243 are arranged at intervals and are connected by a middle connecting rod 244, and the heald frame 21 is drawn through the two connecting rods 25, so that the stable proceeding of the interactive motion of the heald frame 21 is ensured.
Wherein the length of the connecting rod 25 and the intermediate connecting rod 244 is adjustable.
Referring to fig. 8, for the timing diagram of the crossover mechanism according to the first embodiment of the present invention, in a period t (360 °), the interactive heald frame 21 goes from 0 ° to 90 °, i.e. from the very heald to the flat heald to the very heald, for 0.125s, wherein there is 10 ° of stay at the flat heald point, and the beating-up operation is performed in this stage. The heald frame 21 stays for 270 ° after the final heald, i.e. 0.375s, which is the period of open stay of the warp thread 70 during which the fencing is performed. After two cycles, i.e. 720 °, the individual heddle frames 21 return to the original starting point. Its each mechanism links up closely, and mutually noninterfere, and orderly work has improved the efficiency of weaving of silk screen, has also avoided equipment to take place various troubles and the problem of parking moreover, and then has improved the quality of weaving of silk screen.
Example two:
referring to fig. 1 to 6 together, a second embodiment of the present invention provides a silk screen knitting apparatus, including a cross mechanism provided in the first embodiment, further including: let-off mechanism 30, rapier-insertion mechanism 50, beating-up mechanism 40 and take-up mechanism 60. A warp feeding mechanism 30, which is located at one end of the frame body 10 and is used for feeding warp 70; a rapier-inserting and weft-inserting mechanism 50 which is located behind the heald frame 21 and is provided at one side of the frame body 10, for guiding a weft thread to penetrate into an opening formed by the warp thread 70 passing through the heald frame 21; a beating-up mechanism 40 which is arranged behind the heald frame 21 along the feeding direction of the warp 70 and is opposite to the rapier-inserting and weft-inserting mechanism 50 for guiding the weft inserted into the intersection of the warp 70 by the rapier-inserting and weft-inserting mechanism 50 to be delivered to the weaving shed; the winding mechanism 60 is positioned at one end of the frame body 10 opposite to the let-off mechanism 30 and is used for winding the finished net after warp and weft interweaving; the let-off mechanism 30, the rapier-inserting and weft-inserting mechanism 50, the beating-up mechanism 40 and the winding mechanism 60 are respectively connected with a second driver 31, a third driver 51, a fourth driver 41 and a fifth driver 61, and the second driver 31, the third driver 51, the fourth driver 41 and the fifth driver 61 are all electrically connected with the controller.
The utility model provides a pair of silk screen weaving equipment, its working method is: the second driver 31 drives the warp let-off mechanism 30 to rotate, the warp threads 70 on the warp let-off mechanism 30 are transmitted to the warp-changing mechanism 20, the driving assembly 22 in the warp-changing mechanism 20 drives the multiple groups of heald frames 21 to do vertical interactive motion, and then the heald frames 21 drive different warp threads 70 at the lower ends of the heald frames to do vertical interactive motion, so that an open opening is formed among the warp threads 70, the third driver 51 drives the rapier-throwing weft insertion mechanism 50 to rapidly penetrate the weft threads into the opening formed by the warp threads 70, after the rapier-throwing mechanism returns to the original position, the beating-up mechanism 40 is driven by the fourth driver 41 to feed the weft threads penetrating into the warp threads 70 and guided by the rapier-throwing weft insertion mechanism 50 into a weaving opening to form a silk screen, and the reeling mechanism 60 is driven by the fourth servo.
It should be noted that the second driver 31, the third driver 51, the fourth driver 41 and the fifth driver 61 may be servo motors or stepping motors, and mainly have the characteristics of high precision of speed control and transmission, and other drivers on the characteristics can also be used as the driving modes of the present apparatus. The fourth driver 41 may be a driving motor.
The utility model provides an equipment is woven to silk screen, compared with the prior art, the utility model provides an equipment is woven to silk screen is provided with and becomes to hand over mechanism 20, let-off mechanism 30, insert sword wefting insertion mechanism 50, mechanism 40 and the 60 five major mechanisms of coiling mechanism, every mechanism is driven by independent drive assembly 22, second driver 31, third driver 51 machine, fourth driver 41 and fifth driver 61 respectively, complicated loaded down with trivial details multistage transmission relation has been changed in the past, can guarantee this equipment is woven to silk screen's transmission mutually noninterfere, and then improved the quality of silk screen. The warp let-off mechanism 30, the warp changing mechanism 20, the beating-up mechanism 40, the rapier-inserting weft insertion mechanism 50 and the winding mechanism 60 are arranged on the same frame body 10, are independent and closely connected with each other, have reasonable structural relationship and can facilitate the weaving of silk screens. The warp feeding mechanism 30 and the winding mechanism 60 of the silk screen weaving device can facilitate the transmission and feeding of warps 70, and meanwhile, the winding mechanism 60 is also convenient for winding finished meshes. In addition, the rapier-inserting and weft-inserting mechanism 50 provided in the screen weaving apparatus can guide the weft thread to penetrate into the opening formed by the warp thread 70 passing through the warp changing mechanism 20, and the beating-up mechanism 40 feeds the weft thread penetrating into the warp thread 70 by the rapier-inserting and weft-inserting mechanism 50 to the cloth fell. The utility model provides a silk screen weaving equipment has reduced the loaded down with trivial details mechanical transmission of equipment through setting up independent drive mode, makes each mechanism orbit variable, and stroke random adjustment improves the quality and the production efficiency of product.
Referring to fig. 4 to 6, as a specific implementation of the silk screen weaving device according to the second embodiment of the present invention, the beating-up mechanism 40 includes a main shaft 42, a cam shaft 43, a swing shaft 44 and a steel buckle 45. A main shaft 42 having one end connected to an extended end of the fourth driver 41, for transmitting power of the fourth driver 41; a cam shaft 43 parallel to the main shaft 42 and spaced therefrom, and having a set of conjugate cams 431 provided at both ends thereof for intermittently performing beating-up operation; the swing shaft 44 is provided in parallel with the cam shaft 43, the swing sleeves 441 are provided at both ends of the swing shaft 44 to be in contact with the conjugate cams 431, and at least two swing arms 443 are provided in parallel with the swing shaft 44 at intervals. The steel buckle 45 is connected with the two swing arms 443 at two ends respectively and is used for sending the weft thread which is guided by the rapier-inserting and weft-inserting mechanism 50 and penetrates through the intersection of the warp thread 70 into a weaving opening; the main shaft 42, the cam shaft 43 and the swing shaft 44 are all disposed in the frame body 10, a first gear set 421 for transmitting power of the main shaft 42 to the cam shaft 43 is disposed between the main shaft 42 and the cam shaft 43, and the swing arm 443 is perpendicular to the swing shaft 44. The main shaft 42 transmits power to the cam shaft 43 through the first gear set 421, and transmission is performed in a gear meshing manner, so that stable and continuous transmission can be ensured, and the transmission torque is large. The two ends of the cam shaft 43 are provided with the conjugate cams 431, continuous rotation is changed into intermittent swing of the swing shaft 44 through the abutting relation of the conjugate cams 431 and the swing sleeve 441, the structure is simple, the practicability is high, the swing arm 443 positioned on the swing shaft 44 drives the steel buckle 45 to do reciprocating intermittent motion, beating-up can be facilitated, and weft threads are sent to a weaving opening. In addition, two groups of conjugate cams 431 and two groups of pendulum sleeves 441 are respectively arranged and are uniformly distributed at two ends of the shaft, so that the stable operation of beating-up work can be ensured.
The fourth driver 41 transmits power to the main shaft 42 through a transmission belt, and adopts a belt transmission mode, so that the noise is low, the transmission is stable, the stable work of the beating-up mechanism 40 can be ensured, and other transmission modes can be selected. The swing arms 443 are perpendicular to the swing shaft 44, the two swing arms 443 are arranged in parallel, the two swing arms 443 are arranged, the end portions of the swing arms 443 are connected with the steel buckles 45, the steel buckles 45 can perform beating-up stably, and the product quality of the silk screen is improved indirectly.
Referring to fig. 4 to 6, as an embodiment of the silk screen weaving device according to the second embodiment of the present invention, the conjugate cam 431 and the pendulum sleeve 441 are disposed outside the frame body 10 and covered by the gear box 46. The conjugate cam 431 and the swing sleeve 441 are respectively located at two ends of the shaft where the conjugate cam 431 and the swing sleeve 441 are located, and are arranged at two sides of the frame body 10, and the structure can increase the space inside the frame body 10, so that the width of the silk screen is ensured. The other two are externally covered with a gear box 46. The gear box 46 can ensure that the conjugate cam 431 and the swing sleeve 441 are not collided and dust enters, and can ensure that the conjugate cam 431 and the swing sleeve 441 continuously and stably work.
Referring to fig. 4 to 6, as a specific implementation of the silk screen knitting apparatus according to the second embodiment of the present invention, two ends of the pendulum sleeve 441 are respectively provided with a sliding wheel 442, and the sliding wheels 442 are abutted against the conjugate cams 431. The sliding wheel 442 can reduce friction between the swing sleeve 441 and the conjugate cam 431, reduce unnecessary transmission energy loss, and prolong the service life of the conjugate cam 431 and the swing sleeve 441. Furthermore; the intermittent running track of the conjugate cam 431 in the beating-up mechanism 40 can lead weft threads to pass through smoothly without interference in the beating-up stagnation time period, and can avoid the problem that warp and weft threads are hung up and shut down in the weaving process.
Referring to fig. 7, for the timing chart of the beating-up mechanism 40 of the silk screen weaving device according to the second embodiment of the present invention, the conjugate cam 431 of the beating-up mechanism 40 rotates, and due to the action of the profile on the swing sleeve 441, the steel buckle 45 driven by the swing shaft 44 intermittently swings, so that the beating-up operation is also intermittent, and in one period, the operation is performed from 0 degree to 40 degrees to a displacement point, then 10 degrees of stagnation is performed, and then the operation is performed from 50 degrees to 90 degrees, and then the pause is started until the previous movement is completed in one period and repeated. The beating-up mechanism 40 in the existing weaving equipment is driven by a crankshaft connecting rod 25 mechanism, and beating-up is carried out by converting circular motion into reciprocating linear motion, beating-up tracks are continuous and cannot be conditionally intermittent, and the tracks cannot be changed. And the utility model provides a beating-up mechanism 40 of full automatic control's silk screen weaving equipment has changed the beating-up mode among the current weaving equipment.
Referring to fig. 1, as a specific implementation manner of the silk screen knitting apparatus provided in the second embodiment of the present invention, the let-off mechanism 30 further includes a let-off roller 33 wound with warp threads 70 and a second gear set 32 connected to one end of the let-off roller 33, the second gear set 32 is connected to an extending end of a second driver 31 disposed on the frame body 10; the let-off roll 33 is provided with a first tension sensor for detecting the tension of the warp thread 70 between the let-off mechanism 30 and the winding mechanism 60, and the first tension sensor is electrically connected with the controller. The second gear set 32 can reduce the speed of the first servo motor and then transmit the transmission to the let-off roll 33, the first tension sensor on the let-off roll 33 can detect the tension of the warp 70 and transmit the tension information to the controller, and the second driver 31 is controlled to adjust the rotating speed through the calculation of the controller so as to adjust the rotating speed of the let-off mechanism 30.
Referring to fig. 1, as a specific implementation manner of the silk screen weaving device according to the second embodiment of the present invention, the winding mechanism 60 further includes a winding roller 63 and a third gear set 62 connected to one end of the winding roller 63, and the third gear set 62 is connected to an extending end of a fifth driver 61 disposed on the frame body 10; the take-up roll 63 is provided with a second tension sensor for detecting the tension of the warp thread 70 between the let-off mechanism 30 and the take-up mechanism 60, and the second tension sensor is electrically connected with the controller. The second tension sensor on the take-up roll 63 can detect the transmitted tension of the warp threads 70 and transmit the tension information to the controller, and the controller controls the fifth driver 61 to rotate so as to ensure that the tension of the warp threads 70 between the warp feeding mechanism 30 and the take-up mechanism 60 is constant, and further the quality of products is improved.
Referring to fig. 10, as a specific implementation manner of the silk screen weaving device according to the second embodiment of the present invention, the rapier-inserting and weft-inserting mechanism 50 further includes a rapier band 53 for pulling the weft thread to pass through the warp thread 70 and a gear 52 engaged with the rapier band 53, and the gear 52 is connected to an extending end of the third driver 51. The rapier tape 53 is made of elastic material, and the side surface of the rapier tape 53 is provided with a tooth hole meshed with the gear 52, the rotary motion of the third driver 51 is changed into the reciprocating motion of the rapier tape 53 by the meshed connection relationship, the structure is simple, and the practicability is high.
Referring to fig. 9, in a time chart of the silk screen weaving device according to the second embodiment of the present invention, in a period t, the sword starts to start from 80 degrees to 90 degrees in 0.01 second when used, reaches the limit position from 90 degrees to 225 degrees in 0.19 second when used, starts to return from 225 degrees to 300 degrees, reaches the return intersection point with the sword belt 53, takes 0.007 second, returns to the start point from 300 degrees to 360 degrees in 0.01 second when used, and the sword belt 53 completes a reciprocating displacement and pulls the weft once. The moving speed and the period of the rapier tape 53 are controlled within the beating-up intermittent period, in addition, the rapier tape 53 only does reciprocating motion and does not swing along with the steel buckle 45, and the static rapier throwing mode is adopted, so that the operation stability of the device is improved, and meanwhile, the weft insertion speed is also improved. In addition, the sword throwing process has no interference with beating-up work, and the actual use effect is good.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. An intersection changing mechanism, comprising:
a frame body;
the heald frames are at least provided with four groups, the four groups of heald frames are arranged in parallel, and the lower ends of the heald frames are used for dragging the fed warp yarns;
the driving components are at least provided with four groups, are respectively arranged on the frame body, are connected with the heald frames and are used for driving the connected heald frames to do vertical interactive motion; and
the matched controller is arranged on the frame body;
each heald frame corresponds to each driving component one by one, and each group of driving components is electrically connected with the controller.
2. An intersection mechanism as claimed in claim 1, wherein each of said drive assemblies comprises:
the first driver is arranged on the frame body and is electrically connected with the controller respectively;
one end of the crank mechanism is connected with the output end of the first driver; and
at least one connecting rod is arranged, one end of the connecting rod is connected with the end, far away from the first driver, of the crank mechanism, and the other end of the connecting rod is connected with the heald frame;
the frame body is provided with a slide way for the connecting rod to slide.
3. An intersection change mechanism as claimed in claim 2, wherein said crank mechanism comprises:
the first connecting rod is fixedly connected with the extending end of the first driver;
one end of the second connecting rod is hinged with one end of the first connecting rod, which is far away from the first driver;
at least two swing rods are arranged, each swing rod is arranged in parallel and at intervals and is fixed on the frame body through a rotating shaft, each swing rod comprises a first extending end and a second extending end which forms a certain included angle with the first extending end, the first extending end of one swing rod is hinged with the second connecting rod, and the end part of the second extending end is hinged with the connecting rod; and
the two ends of the middle connecting rod are respectively hinged with the end parts of the first extending ends in the swing rods arranged at intervals;
and the hinge point of the second connecting rod and the first extending end is positioned in the middle of the first extending end.
4. A wire mesh weaving apparatus comprising a crossover mechanism as defined in any one of claims 1 to 3, further comprising:
the warp feeding mechanism is positioned at one end of the frame body and used for supplying warps;
the rapier-throwing weft insertion mechanism is positioned behind the heald frame and arranged on one side of the frame body and used for guiding weft threads to penetrate into an opening formed by warp threads passing through the heald frame;
the beating-up mechanism is arranged behind the heald frame along the warp feeding direction, is opposite to the rapier-inserting and weft-inserting mechanism in position, and is used for guiding the weft inserted into the warp intersection by the rapier-inserting and weft-inserting mechanism to be sent to a weaving opening; and
the winding mechanism is positioned at one end of the frame body opposite to the let-off mechanism and used for winding the finished net after warp and weft interweaving;
the let-off mechanism, the rapier-inserting and weft-inserting mechanism, the beating-up mechanism and the winding mechanism are respectively connected with a second driver, a third driver, a fourth driver and a fifth driver, and the second driver, the third driver, the fourth driver and the fifth driver are all electrically connected with the controller.
5. The wire mesh weaving apparatus of claim 4 wherein the beat-up mechanism comprises:
one end of the main shaft is connected with the extending end of the fourth driver and is used for transmitting the power of the fourth driver;
the cam shaft is parallel to the main shaft and is arranged at intervals, and two ends of the cam shaft are respectively provided with a group of conjugate cams for enabling the beating-up work to be intermittent;
the swing shaft is parallel to the cam shaft, two ends of the swing shaft are respectively provided with a swing sleeve used for being abutted against the conjugate cam, and the swing shaft is also parallel to and provided with at least two swing arms at intervals; and
the two ends of the steel buckle are respectively connected with the two swing arms and used for sending the weft which is guided by the rapier-inserting and weft-inserting mechanism and penetrates through the warp intersection into a weaving opening;
the main shaft, the cam shaft and the swing shaft are all arranged in the frame body, a first gear set used for transmitting the power of the main shaft to the cam shaft is arranged between the main shaft and the cam shaft, and the swing arm is perpendicular to the swing shaft.
6. The screen weaving apparatus of claim 5 wherein the conjugate cam and the pendulum are disposed on the outside of the frame and are covered by a gear box.
7. The wire mesh weaving apparatus of claim 6, characterized in that: and two end parts of the swinging sleeve are respectively provided with a sliding wheel which is abutted with the conjugate cam.
8. The screen knitting apparatus of claim 4, wherein the let-off mechanism further includes a let-off roller around which warp threads are wound and a second gear set connected to one end of the let-off roller, the second gear set being connected to an extended end of the second driver provided on the frame body;
the let-off roll is provided with a first tension sensor for detecting the tension of warp between the let-off mechanism and the winding mechanism, and the first tension sensor is electrically connected with the controller.
9. The screen weaving apparatus of claim 4 wherein the take-up mechanism further includes a take-up roller and a third gear set coupled to an end of the take-up roller, the third gear set coupled to a projecting end of the fifth driver disposed on the frame body;
and the take-up roll is provided with a second tension sensor for detecting the tension of the warp between the let-off mechanism and the take-up mechanism, and the second tension sensor is electrically connected with the controller.
10. The screen weaving apparatus of claim 4 wherein the rapier-inserting weft insertion mechanism further comprises a rapier band for pulling the weft thread through the warp thread and a gear in meshed connection with the rapier band, the gear being connected with the projecting end of the third driver.
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CN201921085129.1U CN210856488U (en) | 2019-07-11 | 2019-07-11 | Become and hand over mechanism and silk screen weaving equipment thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110331492A (en) * | 2019-07-11 | 2019-10-15 | 河北英凯模金属网有限公司 | A kind of Bian Jiao mechanism and its screen knitting equipment |
CN115161856A (en) * | 2022-08-05 | 2022-10-11 | 河北英凯模金属网有限公司 | Beating-up mechanism and silk screen weaving equipment |
-
2019
- 2019-07-11 CN CN201921085129.1U patent/CN210856488U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110331492A (en) * | 2019-07-11 | 2019-10-15 | 河北英凯模金属网有限公司 | A kind of Bian Jiao mechanism and its screen knitting equipment |
CN115161856A (en) * | 2022-08-05 | 2022-10-11 | 河北英凯模金属网有限公司 | Beating-up mechanism and silk screen weaving equipment |
CN115161856B (en) * | 2022-08-05 | 2024-03-19 | 河北英凯模金属网有限公司 | Beating-up mechanism and silk screen braiding equipment |
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