CN210856336U - Control system of full-automatic chemical nickel-palladium-gold production equipment - Google Patents
Control system of full-automatic chemical nickel-palladium-gold production equipment Download PDFInfo
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- CN210856336U CN210856336U CN201921867361.0U CN201921867361U CN210856336U CN 210856336 U CN210856336 U CN 210856336U CN 201921867361 U CN201921867361 U CN 201921867361U CN 210856336 U CN210856336 U CN 210856336U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 239000010931 gold Substances 0.000 title claims abstract description 27
- 229910052737 gold Inorganic materials 0.000 title claims abstract description 27
- 239000000126 substance Substances 0.000 title claims abstract description 27
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 14
- BSIDXUHWUKTRQL-UHFFFAOYSA-N nickel palladium Chemical compound [Ni].[Pd] BSIDXUHWUKTRQL-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000004891 communication Methods 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 230000008054 signal transmission Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 15
- 230000002159 abnormal effect Effects 0.000 abstract description 2
- 230000002950 deficient Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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Abstract
The utility model discloses a full automatic chemical nickel palladium gold production facility control system, its structure is that industrial computer meets with image acquisition module, PLC, SECS, and image acquisition module meets with CCD high definition digtal camera, and PLC meets with temperature acquisition module, RFID identification module, SECS module, and the SECS module meets with the central integrated control room of mill. The utility model has the advantages that: the CCD high-definition camera can obtain the operation picture in the machine table in real time, and an alarm can be given when the operation picture is abnormal; the RFID identification module carries out real-time tracking, can automatically identify and input the technological parameters required by the product, does not need manual intervention, and can automatically return to prevent badness when the information is incorrect; the SECS module is convenient to manage, can monitor the production condition of the assembly line in time, store important production data, reports and the like, reduce process errors, reduce cost and improve product quality, and meanwhile, a senior manager can coordinate the production of the whole workshop more conveniently; the traceability is increased, and the product quality is improved.
Description
Technical Field
The utility model relates to a full-automatic chemical nickel palladium gold production facility control system.
Background
The chemical nickel-palladium-gold is an important surface treatment process in the printed circuit board industry, is widely applied to production process processes of hard circuit boards (PCBs), flexible circuit boards (FPCs), rigid-flex printed circuit boards (FPCs), metal substrates and the like, and is also an important development trend of surface treatment in the printed circuit board industry in the future.
The control system of the full-automatic chemical nickel-palladium-gold production equipment in the prior art is simple, generally adopts a control mode of a traditional control system PLC and a sensor, has poor controllability in the production process of semiconductor products, can not find abnormality in each process flow of the products in time, causes slow response, can not analyze the process links with problems in time, can not obtain the running state of a machine table in time by a high-level manager, has high production reject ratio and long downtime, and influences normal production; the technological parameters of the product need to be set manually, and the risk of manual misoperation exists.
SUMMERY OF THE UTILITY MODEL
The utility model provides a full-automatic chemical nickel palladium gold production facility control system, its purpose aims at overcoming the above-mentioned not enough that prior art exists, realizes effectively improving semiconductor product production process controllability, reduces the production defective rate and the time of dying to and the risk of people for the maloperation.
The technical solution of the utility model is as follows: the full-automatic control system of the chemical nickel-palladium-gold production equipment structurally comprises a CCD high-definition camera, an industrial computer, a temperature acquisition module, a PLC and an RFID identification module, wherein a signal input end of the industrial computer is connected with a signal output end of an image acquisition module, a first signal input/output end of the industrial computer is connected with a first signal output/input end of the PLC, a second signal input/output end of the industrial computer is connected with a first signal output/input end of an SECS module, a signal input end of the image acquisition module is connected with a signal output end of the CCD high-definition camera, a second signal output/input end of the PLC is connected with a signal input/output end of the temperature acquisition module, a third signal output/input end of the PLC is connected with a signal input/output end of the RFID identification module, a fourth signal output/input end of the PLC is connected with a second signal input/output end of the SECS module, the third signal input/output end of the SECS module is connected with the signal output/input end of the factory central integrated control room;
the CCD high-definition cameras are arranged at the head end and the tail end of the full-automatic chemical nickel-palladium gold production equipment, and the RFID identification modules are RFID electronic identification tags and are respectively arranged at each station of the full-automatic chemical nickel-palladium gold production equipment;
the factory central integrated control room is used for performing bidirectional signal transmission with an industrial computer and a PLC respectively through an SECS module and monitoring the production process;
the CCD high-definition camera is used for collecting the image information of the working state of the full-automatic chemical nickel-palladium gold production equipment, transmitting the image information to the image collecting module and recording the working state in real time;
the image acquisition module is used for setting original image information, receiving the image information acquired by the CCD high-definition camera, comparing the image information with the original image information and transmitting the image information to the industrial computer;
the industrial computer is used for inputting an operation instruction and transmitting the operation instruction to the SECS module and the PLC;
the SECS module is used for connecting a factory central integrated control room to exchange data with an industrial computer and a PLC;
the temperature acquisition module is used for acquiring temperature signals in full-automatic chemical nickel-palladium-gold production equipment and transmitting the temperature signals to the PLC;
the PLC is used for exchanging data with an industrial computer, the temperature acquisition module and the RFID identification module;
the RFID identification module is used for identifying the technological parameters required by the product and exchanging data with the PLC.
Preferably, the image acquisition module, the industrial computer and the PLC are respectively electrically connected with a UPS power supply, and the UPS power supply is used for supplying power to AC/220V.
Preferably, data exchange between the image acquisition module and the industrial computer, between the industrial computer and the SECS module, between the industrial computer and the PLC, between the PLC and the SECS module, and between the SECS module and the factory central integrated control room is performed through a TCP/IP network.
Preferably, the PLC and the temperature acquisition module and the PLC and the RFID identification module are connected by RS485 communication.
Preferably, the CCD high-definition camera and the image acquisition module are connected through PoE.
The utility model has the advantages that: the CCD high-definition camera can obtain an operation picture in the machine table in real time, can send out an alarm signal when abnormal and reminds a high-level manager to process the operation picture; the whole process of the product is tracked in real time by the RFID identification module, so that the process parameters required by the product can be automatically identified and input, manual intervention is not needed, and when the product information is found to be incorrect, the product can be automatically returned, so that defective products are prevented; the SECS module facilitates the management of a high-level manager, can monitor and control the production condition of the assembly line in time, store important production data, reports and the like so as to reduce process errors and further reduce the cost and improve the quality of products, and meanwhile, the high-level manager can coordinate the production of the whole workshop more conveniently; the control system increases the traceability of the product and is beneficial to improving the product quality.
Drawings
FIG. 1 is a schematic structural diagram of a control system of a full-automatic chemical nickel-palladium-gold production device of the present invention.
FIG. 2 is a schematic diagram of an embodiment of a full-automatic Ni-Pd gold production plant equipped with the control system of the full-automatic Ni-Pd gold production plant of the present invention.
In the figure, 1 is a CCD high-definition camera, and 2 is an RFID information identification electronic tag.
Detailed Description
The present invention will be described in further detail with reference to examples and embodiments.
As shown in fig. 1 and 2, the full-automatic chemical ni-pd-au production equipment control system structurally comprises a CCD high-definition camera, an industrial computer (integrated type), a temperature acquisition module, a PLC and an RFID identification module, wherein a signal input terminal of the industrial computer is connected with a signal output terminal of the image acquisition module, a first signal input/output terminal of the industrial computer is connected with a first signal output/input terminal of the PLC, a second signal input/output terminal of the industrial computer is connected with a first signal output/input terminal of the SECS module, a signal input terminal of the image acquisition module is connected with a signal output terminal of the CCD high-definition camera, a second signal output/input terminal of the PLC is connected with a signal input/output terminal of the temperature acquisition module, a third signal output/input terminal of the PLC is connected with a signal input/output terminal of the RFID identification module, a fourth signal output/input end of the PLC is connected with a second signal input/output end of the SECS module, and a third signal input/output end of the SECS module is connected with a signal output/input end of a factory central integrated control room;
the CCD high-definition cameras are arranged at the head end and the tail end of the full-automatic chemical nickel-palladium gold production equipment, and the RFID identification modules are RFID electronic identification tags and are respectively arranged at each station of the full-automatic chemical nickel-palladium gold production equipment;
the factory central integrated control room is used for performing bidirectional signal transmission with an industrial computer and a PLC respectively through an SECS module and monitoring the production process;
the CCD high-definition camera is used for collecting the image information of the working state of the full-automatic chemical nickel-palladium gold production equipment, transmitting the image information to the image collecting module and recording the working state in real time;
the image acquisition module is used for setting original image information, receiving the image information acquired by the CCD high-definition camera, comparing the image information with the original image information and transmitting the image information to the industrial computer;
the industrial computer is used for inputting an operation instruction and transmitting the operation instruction to the SECS module and the PLC;
the SECS module is used for connecting a factory central integrated control room to exchange data with an industrial computer and a PLC;
the temperature acquisition module is used for acquiring temperature signals in full-automatic chemical nickel-palladium-gold production equipment and transmitting the temperature signals to the PLC;
the PLC is used for exchanging data with an industrial computer, the temperature acquisition module and the RFID identification module;
the RFID identification module is used for identifying the technological parameters required by the product and exchanging data with the PLC.
The image acquisition module, the industrial computer and the PLC are respectively electrically connected with a UPS power supply, and the UPS power supply is used for supplying power to AC/220V.
And data exchange between the image acquisition module and the industrial computer, between the industrial computer and the SECS module, between the industrial computer and the PLC, between the PLC and the SECS module, and between the SECS module and a factory central integrated control room is carried out through a TCP/IP network.
And the PLC is connected with the temperature acquisition module and the RFID identification module by RS485 communication.
And the CCD high-definition camera and the image acquisition module are connected through PoE.
According to the structure, when the intelligent monitoring system works, a CCD high-definition camera is adopted to record the working state in real time, the image acquisition module can acquire the running picture in the machine table in real time, the image acquisition module can set the original image content and compare the original image content with the current content, when the image content finds that the product track acts abnormally, an alarm signal can be sent out, and the alarm signal of the PLC are together reported to a senior manager of a central integrated control room of a factory through an SECS module to remind the senior manager to process;
RS485 communication is adopted between the PLC and the temperature acquisition module to carry out accurate temperature control;
the whole process of the product is tracked in real time by the RFID identification module, so that the required process parameters of the product can be automatically identified, the required process parameters are automatically input into an industrial computer when the product enters the next process flow, manual intervention is not needed, and when the product information is found to be incorrect, the industrial computer and a PLC (programmable logic controller) control peripheral mechanical arm can be used for automatically returning the product, so that the generation of defective products is prevented;
the SECS module enables the whole machine platform system to be perfectly connected with the whole control network of a factory, so that a high-level manager can manage conveniently, can monitor and control the production condition of a production line in time, store important production data, reports and the like, reduce process errors, further reduce the cost and improve the quality of products, and meanwhile, the high-level manager can coordinate the production of the whole workshop more conveniently;
the control system increases the traceability of the product and is beneficial to improving the product quality.
All the above components are prior art, and those skilled in the art can use any model and existing design that can implement their corresponding functions.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many modifications and improvements can be made without departing from the inventive concept, and all of them belong to the protection scope of the present invention.
Claims (5)
1. The full-automatic control system of the chemical nickel-palladium-gold production equipment is characterized by comprising a CCD high-definition camera, an industrial computer, a temperature acquisition module, a PLC and an RFID identification module, wherein a signal input end of the industrial computer is connected with a signal output end of an image acquisition module, a first signal input/output end of the industrial computer is connected with a first signal output/input end of the PLC, a second signal input/output end of the industrial computer is connected with a first signal output/input end of an SECS module, a signal input end of the image acquisition module is connected with a signal output end of the CCD high-definition camera, a second signal output/input end of the PLC is connected with a signal input/output end of the temperature acquisition module, a third signal output/input end of the PLC is connected with a signal input/output end of the RFID identification module, a fourth signal output/input end of the PLC is connected with a second signal input/output end of the SECS module, the third signal input/output end of the SECS module is connected with the signal output/input end of the factory central integrated control room;
the CCD high-definition cameras are arranged at the head end and the tail end of the full-automatic chemical nickel-palladium gold production equipment, and the RFID identification modules are RFID electronic identification tags and are respectively arranged at each station of the full-automatic chemical nickel-palladium gold production equipment;
the factory central integrated control room is used for performing bidirectional signal transmission with an industrial computer and a PLC respectively through an SECS module and monitoring the production process;
the CCD high-definition camera is used for collecting the image information of the working state of the full-automatic chemical nickel-palladium gold production equipment, transmitting the image information to the image collecting module and recording the working state in real time;
the image acquisition module is used for setting original image information, receiving the image information acquired by the CCD high-definition camera, comparing the image information with the original image information and transmitting the image information to the industrial computer;
the industrial computer is used for inputting an operation instruction and transmitting the operation instruction to the SECS module and the PLC;
the SECS module is used for connecting a factory central integrated control room to exchange data with an industrial computer and a PLC;
the temperature acquisition module is used for acquiring temperature signals in full-automatic chemical nickel-palladium-gold production equipment and transmitting the temperature signals to the PLC;
the PLC is used for exchanging data with an industrial computer, the temperature acquisition module and the RFID identification module;
the RFID identification module is used for identifying the technological parameters required by the product and exchanging data with the PLC.
2. The control system of the full-automatic chemical nickel-palladium-gold production equipment as claimed in claim 1, wherein the image acquisition module, the industrial computer and the PLC are respectively electrically connected with a UPS power supply, and the UPS power supply is used for supplying AC/220V.
3. The control system of full-automatic chemical ni-pd-au production equipment according to claim 1, wherein the data exchange between the image acquisition module and the industrial computer, between the industrial computer and the SECS module, between the industrial computer and the PLC, between the PLC and the SECS module, and between the SECS module and the factory central integrated control room is performed through a TCP/IP network.
4. The control system of the full-automatic chemical nickel-palladium-gold production equipment as claimed in claim 1, wherein the PLC and the temperature acquisition module and the PLC and the RFID identification module are connected by RS485 communication.
5. The control system of the full-automatic chemical nickel-palladium-gold production equipment as claimed in claim 1, wherein the CCD high-definition camera is connected with the image acquisition module through PoE.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921867361.0U CN210856336U (en) | 2019-11-01 | 2019-11-01 | Control system of full-automatic chemical nickel-palladium-gold production equipment |
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| CN201921867361.0U CN210856336U (en) | 2019-11-01 | 2019-11-01 | Control system of full-automatic chemical nickel-palladium-gold production equipment |
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| CN210856336U true CN210856336U (en) | 2020-06-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110629207A (en) * | 2019-11-01 | 2019-12-31 | 吉姆西半导体科技（无锡）有限公司 | Control system of full-automatic chemical nickel-palladium-gold production equipment |
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- 2019-11-01 CN CN201921867361.0U patent/CN210856336U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110629207A (en) * | 2019-11-01 | 2019-12-31 | 吉姆西半导体科技（无锡）有限公司 | Control system of full-automatic chemical nickel-palladium-gold production equipment |
| CN110629207B (en) * | 2019-11-01 | 2024-02-20 | 吉姆西半导体科技(无锡)股份有限公司 | Full-automatic chemical nickel palladium gold production equipment control system |
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Address after: No. 1 Jingxiang Road, Xibei Town, Xishan District, Wuxi City, Jiangsu Province, 214000 Patentee after: Jimsi Semiconductor Technology (Wuxi) Co.,Ltd. Country or region after: China Address before: No. 45, Yougu Enterprise Park, 58 Jinghong Road, Xibei Town, Xishan District, Wuxi City, Jiangsu Province Patentee before: GMC SEMITECH Co.,Ltd. Country or region before: China |