CN210854411U - Material conveying device - Google Patents

Material conveying device Download PDF

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Publication number
CN210854411U
CN210854411U CN201921747500.6U CN201921747500U CN210854411U CN 210854411 U CN210854411 U CN 210854411U CN 201921747500 U CN201921747500 U CN 201921747500U CN 210854411 U CN210854411 U CN 210854411U
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China
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examples
crushing
type
conveying
crushing mechanism
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CN201921747500.6U
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Chinese (zh)
Inventor
李小强
鞠孟奇
李昌臣
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Xingjian Zhixin Shanghai Intelligent Technology Co ltd
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Beijing Xinyi Qiancheng Technology Co ltd
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Priority to CN202020910522.6U priority Critical patent/CN212424688U/en
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Abstract

The utility model provides a conveyor of material, it includes: a storage part for storing the material and having a feed inlet and a discharge outlet; a feeding section including a feeding chute, a conveyor having a helical blade driven by a drive motor, and a feed opening disposed on a downstream side of the feeding chute; the feeding part comprises a crushing mechanism and a conveying unit for conveying the materials crushed by the crushing mechanism, and a material flow detector for sensing whether the materials exist is arranged on a material conveying path between the crushing mechanism and the conveying unit; the weighing part is used for receiving the materials conveyed by the conveying unit and sensing the weight of the materials; and a control part which is connected with the material conveying part, the material feeding part and the weighing part, controls the crushing speed of the crushing mechanism according to the sensing result of the material flow detector, and controls the start and stop of the material conveying part and the material feeding part based on the weight sensed by the weighing part. According to the utility model discloses can provide a high accuracy and can transfer the conveyor of the material of agent automatically.

Description

Material conveying device
Technical Field
The utility model relates to a conveyor of material.
Background
The Chinese medicinal decoction pieces are prepared from Chinese medicinal materials by processing, and can be used after concocting. The preparation of the traditional Chinese medicine decoction pieces is a process of preparing different traditional Chinese medicine decoction pieces according to the weight specified by the prescription, providing the prepared traditional Chinese medicine decoction pieces for patients to take after operations such as decoction and the like, and is an important means for preventing and treating diseases in clinical traditional Chinese medicine.
Among the commonly used decoction pieces of traditional Chinese medicine, there are many loose and sticky decoction pieces, such as decoction pieces of partial herbs, flowers and leaves, honey-fried decoction pieces, and the like. Wherein, for the loosely-foamed materials, the materials are light in weight, have expanded volume and are provided with beards or secrete sticky juice on the whole or part of structures, so that the materials are mutually hooked and are not easy to separate; the honey-fried traditional Chinese medicine decoction pieces are easily adhered together due to viscous honey on the surfaces of the materials and are not easily separated after being extruded. Therefore, the decoction pieces are often easy to block at the outlet of the hopper in the automatic dispensing equipment, so that the traditional Chinese medicine decoction pieces cannot be automatically discharged, accurately fed and weighed, and the automatic dispensing of the traditional Chinese medicine decoction pieces is difficult to realize.
Disclosure of Invention
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a material conveying apparatus which is high in accuracy and can automatically adjust a formulation.
Therefore, the utility model provides a conveyor of material, a serial communication port, include: a storage part for storing the material and having a feed inlet and a discharge outlet; a feeding section including a feeding chute for receiving the material from the discharge port, a conveyor disposed in the feeding chute and having a screw blade driven by a driving motor, and a discharge port disposed at a downstream side of the feeding chute, the feeding chute being integrally formed; a feeding part which comprises a crushing mechanism for receiving the material from the feed opening and a conveying unit for conveying the material crushed by the crushing mechanism, wherein a material flow detector for sensing whether the material exists is arranged on a material conveying path between the crushing mechanism and the conveying unit; the weighing part is used for receiving the materials conveyed by the conveying unit and sensing the weight of the materials; and a control part which is connected with the material conveying part, the material feeding part and the weighing part, controls the crushing speed of the crushing mechanism according to the sensing result of the material flow detector, and controls the start and stop of the material conveying part and the material feeding part based on the weight sensed by the weighing part.
The utility model discloses in, defeated material portion receives the material that comes from the storage portion and utilizes the conveyer of taking helical blade to carry, can carry out automatic transported substance material with the help of external force from this. In addition, the control part controls the material conveying part and the material feeding part to start and stop according to the weight of the material sensed by the weighing part, so that the material can be accurately weighed by the conveying device, and the control of the conveying device on the material conveying process can be improved. Moreover, the control part controls the crushing speed of the crushing mechanism according to the sensing result of the material flow detector, so that the material can be crushed into a proper dosage form, the material flow on the conveying unit can be controlled, and the accurate feeding control of the conveying device can be facilitated. Thus, the automatic dispensing can be performed by the conveying device.
The utility model relates to a among the conveyor, optionally, the defeated silo include with the U type groove of discharge gate intercommunication and with the tube-shape groove that U type groove is connected, the conveyer is followed the material U type groove transports extremely the tube-shape groove, the feed opening set up in the downstream side of tube-shape groove. Under this condition, the U type groove can make the material get into U type groove smoothly with being connected of discharge gate, and the conveyer with the material propelling movement to the tube-shape groove that has the feed opening then can help defeated material portion to the unloading of crushing mechanism.
The utility model relates to a conveying device, optionally, the portion of weighing is including the weighing sensor who is used for weighing the material, works as when the herbal pieces-exceeds regulation weight in the portion of weighing, the control division stops the defeated material portion with throw the transport of material portion. Therefore, the possibility of excessive delivery of the traditional Chinese medicine decoction pieces can be reduced.
In the conveying apparatus of the present invention, optionally, in the conveyor, a pitch of the screw blade close to the feed opening is smaller than a pitch of the screw blade close to the discharge opening. Therefore, the material conveying device can be favorable for conveying materials to the blanking port and can also be favorable for controlling the blanking amount.
In the conveying apparatus of the present invention, optionally, the crushing mechanism has a first roller for crushing the material and a second roller engaged with the first roller, the first roller is provided with a first gear at a predetermined interval, and the second roller is provided with a second gear at the predetermined interval, the first gear and the second gear are arranged in a staggered manner. In this case, the first and second gears can be rotated by rotating the first and second rollers, thereby breaking the material into suitable dosage forms by the first and second gears.
The utility model relates to a among the conveyor, optionally, the control part is equipped with predetermined pulse time in the predetermined pulse time, if material flow detector can continuously detect there is the material on the conveying unit, then the control part regulation and control crushing mechanism's crushing speed slows down, if material flow detector continuously can not detect there is the material on the conveying unit, then the control part regulation and control crushing mechanism's crushing speed accelerates. Under this condition, can control the material flow from broken mechanism to the conveying unit through controlling broken speed to can control the material weight on the conveying unit, and then can help the accurate control of the material weight of the portion of weighing, from this, can improve material transport device's accuracy.
In the conveying apparatus of the present invention, optionally, the conveyor is a shaftless screw conveyor. In this case, the conveyer does not have spiral center pin, can be favorable to carrying easily winding, stickness's material from this to can reduce the material and block up.
In the conveying apparatus of the present invention, the control unit may be implemented by a programmable logic controller. Therefore, the control part can automatically adjust the conveying process.
In the conveying apparatus of the present invention, optionally, the first roller shaft and the second roller shaft are driven by a servo system, and the control unit controls the crushing speed of the crushing mechanism by controlling the servo system. From this, can accurate control throw into the volume of the material on the conveying unit.
In the conveying device of the present invention, optionally, the material is herbal pieces. Therefore, the automatic preparation of the Chinese medicinal decoction pieces can be carried out.
According to the utility model discloses can provide a high accuracy and can transfer the conveyor of the material of agent automatically.
Drawings
Fig. 1 is a system diagram illustrating a material conveying apparatus according to an example of the present invention.
Fig. 2 is a schematic perspective view showing a material conveying apparatus according to an example of the present invention.
Fig. 3 is a schematic sectional view showing a material conveying apparatus according to an example of the present invention.
Fig. 4 is a partial schematic structural view showing a material conveying portion of a material conveying device according to an example of the present invention.
Fig. 5 is a schematic structural view showing a helical blade of a material transporting section according to an example of the present invention.
Fig. 6 is a partial perspective view illustrating a material conveying apparatus according to an example of the present invention.
Fig. 7 is a schematic perspective view showing a fixing module according to an example of the present invention.
Fig. 8 is a schematic perspective view showing a crushing mechanism according to an example of the present invention.
Fig. 9 is a perspective view schematically illustrating another angle of the crushing mechanism according to an example of the present invention.
Fig. 10 is a schematic perspective view showing a crushing module of a crushing mechanism according to an example of the present invention.
Fig. 11 is a schematic cross-sectional view showing a crushing module according to an example of the invention.
Fig. 12 is a schematic cross-sectional view showing another angle of a crushing module according to an example of the invention.
Reference numerals:
1 … conveying device, 2 … traditional Chinese medicine decoction pieces, 10 … storage part, 11 … feeding hole, 12 … discharging hole, 20 … conveying part, 21 … conveying groove, 21a … U-shaped groove, 21b … cylindrical groove, 22 … driving motor, 23 … helical blade, 30 … feeding part, 31 … crushing mechanism, 311 … receiving hole, 312 … fixing module, 3121a … first crushing wall, 3121b … second crushing wall, 3122a … first type crushing blade, 3122b … second type crushing blade, 3123a … first supporting wall, 3123b … second supporting wall, 313 … crushing module, 3131a … first roller shaft, 3131b … second roller shaft, 3132a … first type gear, 3132b … second type gear, 3133a … first type spacer, 363 b … second type driving spacer 314, 3172 a … a first type driving gear, 363172 a second type driving gear, 3642 b 3172 driven gear, 3642 a … driven gear 3172 and 3642, 3143a … first transition gear, 3143b … second transition gear, 315a … first servo motor, 315b … second servo motor, 316a … first baffle, 316b … second baffle, 32 … conveying unit, 321 … first belt, 322a … first baffle, 322b … second baffle, 33 … material flow detector, 33a … launching end, 33b … receiving end, 40 … weighing part, 41 … second belt, 42a … third baffle, 42b … fourth baffle, 50 … control part.
Detailed Description
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description, the same components are denoted by the same reference numerals, and redundant description thereof is omitted. The drawings are schematic and the ratio of the dimensions of the components and the shapes of the components may be different from the actual ones.
Fig. 1 is a system diagram showing a material conveying apparatus 1 according to an example of the present invention. Fig. 2 is a schematic perspective view showing a material conveying apparatus 1 according to an example of the present invention. Fig. 3 is a schematic cross-sectional view showing a material conveying apparatus 1 according to an example of the present invention.
As shown in fig. 1 to 3, the present invention provides a material conveying device 1 (hereinafter, may also be referred to as conveying device 1 for short), which may include: a storage part 10 for storing materials and having a feed port 11 and a discharge port 12; a feed conveyor section 20 including a feed chute 21 for receiving the material from the discharge port 12, a conveyor disposed in the feed chute 21 and having a screw blade 23 driven by a drive motor 22, and a feed opening disposed on the downstream side of the feed chute 21, and the feed chute 21 being formed integrally; a charging section 30 including a crushing mechanism 31 that receives the material from the feed opening and a conveying unit 32 that conveys the material crushed by the crushing mechanism 31, and a material flow rate detector 33 that senses the presence or absence of the material being provided in a material conveying path between the crushing mechanism 31 and the conveying unit 32; a weighing part 40 for receiving the material conveyed by the conveying unit 32 and sensing the weight of the material; and a control unit 50 connected to the material delivery unit 20, the material feeding unit 30, and the weighing unit 40, for controlling the crushing speed of the crushing mechanism 31 based on the result of the detection by the material flow rate detector 33, and controlling the start and stop of the material delivery unit 20 and the material feeding unit 30 based on the weight detected by the weighing unit 40.
The utility model discloses in, defeated material portion 20 receives the material that comes storage portion 10 and utilizes the conveyer of taking helical blade 23 to carry, can carry out automatic transported substance material and unloading with the help of external force from this. In addition, the control part 50 controls the start and stop of the material conveying part 20 and the material feeding part 30 according to the weight of the material sensed by the weighing part 40, so that the conveying device 1 can be helped to accurately weigh the material, and the control of the conveying device 1 on the material conveying process can be improved. Further, the control section 50 controls the crushing speed of the crushing mechanism 31 based on the sensing result of the material flow rate detector 33, and in this case, not only can the material be crushed into an appropriate dosage form, but also the material flow rate put on the conveyor unit 32 can be controlled, so that the conveyor 1 can be facilitated to be accurately controlled in the feeding. This enables automatic dispensing by the conveyor 1.
In some examples, the storage 10 may be used to temporarily store materials. In addition, in some examples, as shown in fig. 3, the storage part 10 may have a feed port 11 and a discharge port 12. In this case, the inlet 11 can be used for the input of the material of the storage part 10, and the outlet 12 can be used for the output of the material of the storage part 10.
In some examples, the spout 12 of the reservoir 10 may be disposed downstream of the reservoir 10. In addition, in some examples, the feed opening 11 of the storage part 10 may be provided at a side surface of the storage part 10 connected to the bottom surface. Therefore, the matching of the feed inlet 11 and the cabinet for placing materials can be facilitated. In other examples, the position where the feed port 11 is disposed in the reservoir 10 may be upstream of the discharge port 12.
In some examples, the angle between the feeding direction of the feeding inlet 11 and the discharging direction of the discharging outlet 12 may not be equal to 90 °. In addition, in some examples, the inlet port 11 is disposed at a position distant from the outlet port 12. In other examples, feed port 11 may not be in contact with discharge port 12. Further, in some examples, feed port 11 may be parallel to discharge port 12.
In some examples, the outlet 12 may be larger than the inlet 11. In other examples, the reservoir 10 may gradually expand from the inlet 11 to the outlet 12. Thereby, the passage of material (e.g. viscous material) through the discharge opening 12 can be facilitated.
In some examples, the reservoir 10 may be a hopper. Additionally, in some examples, material may be stored in a hopper and may be output from the hopper discharge 12.
In some examples, the reservoir 10 may also be provided with a cut-off plate (not shown). Specifically, the cutoff plate may be provided at the discharge port 12 of the storage part 10 and used for the cutoff plate discharge port 12. When the material is not needed to be conveyed, the cutting plate is normally closed to keep the material in the storage part 10; when the material needs to be transported, the cutting plate is opened, so that the material is delivered from the discharge hole 12.
In some examples, the cutoff plate may be manually controlled, whereby an operator can manually control the amount of feed of the reservoir 10. In other examples, the cutoff plate may also be electrically controlled, in which case the amount of feed from the reservoir 10 can be precisely controlled by the electrical control.
In some examples, the material may be herbal pieces 2. Thus, the Chinese medicinal decoction pieces 2 can be automatically prepared. In addition, in some examples, the material may be geotrichum japonicum thunb herbal pieces 2. In other examples, the material may be herbal pieces 2 with viscosity.
In the present invention, generally speaking, "herbal pieces" refers to the Chinese traditional medicine which is processed and concocted according to the theory of traditional Chinese medicine and the concocting method of traditional Chinese medicine and can be directly used in clinical practice of traditional Chinese medicine. The decoction pieces 2 of the present embodiment include, but are not limited to, rhizomes, seeds, fruits, flowers, leaves, herbs, bark, minerals, and animals, and the decoction pieces are in the form of pieces, particles, powder, foam, and floss 2.
In some examples, the feeding portion 20 may include a feeding chute 21, a conveyor, and a feed opening. In addition, in some examples, chute 21 may receive material from spout 12. In other examples, the feed opening may be disposed on the downstream side of the feed chute 21.
In some examples, the storage portion 10 and the delivery portion 20 may be hermetically fixed together. In this case, the scattering of the material in the material conveying process can be reduced, and dust can be prevented from flying.
In some examples, the feed chute 21 may include a U-shaped groove 21 a. In other examples, U-shaped groove 21a may communicate with spout 12. In other words, the notch of the U-shaped groove 21a may be connected with the discharge hole 12. This reduces clogging of the material at the discharge opening 12.
In some examples, the notch of U-shaped slot 21a may be sized to coincide with spout 12. In other examples, the notch of U-shaped slot 21a may not be sized to correspond to spout 12. For example, the notch of U-shaped groove 21a may be slightly smaller or slightly larger than spout 12.
In some examples, the notch of U-shaped groove 21a may be directly connected with spout 12. In other examples, the notch of U-shaped groove 21a may be connected with spout 12 via an extension. Wherein the extension may surround the discharge opening 12.
In some examples, the delivery chute 21 may further include a cylindrical chute 21 b. In addition, in some examples, as shown in fig. 3, the cylindrical groove 21b may be connected with the U-shaped groove 21 a. This enables the material to be conveyed from the U-shaped groove 21a to the cylindrical groove 21 b. In other examples, the side of the cylindrical groove 21b connected to the U-shaped groove 21a may be connected to the storage part 10. In addition, in some examples, the chute 21 may be integrally formed.
In some examples, the feed opening may be provided on the downstream side of the cylindrical groove 21 b. This facilitates the feeding of the material feeding unit 20 to the crushing mechanism 31. Additionally, in some examples, the direction of the feed opening may be opposite to the direction of the discharge opening 12.
Fig. 4 is a partial schematic configuration diagram illustrating the material conveying unit 20 of the material conveying device 1 according to the example of the present invention. Fig. 5 is a schematic structural view showing the helical blade 23 of the delivery unit 20 according to an example of the present invention.
In some examples, the conveyor may include a helical blade 23 and a drive motor 22. In addition, in some examples, as shown in fig. 4, a helical blade 23 may be disposed in the hopper 21. In other words, the helical blade 23 may be disposed in the U-shaped groove 21a and the cylindrical groove 21 b.
In other examples, the helical blade 23 may be driven by the drive motor 22. In other words, the conveyor may be driven by the drive motor 22. Additionally, in some examples, a conveyor may transport material from the U-shaped trough 21a to the cylindrical trough 21 b.
In some examples, the inner diameter of the cylindrical groove 21b may match the outer diameter of the helical blade 23. Also in some examples, the inner diameter of the cylindrical groove 21b may have a suitable tolerance fit with the outer diameter of the helical blade 23. Thereby, the spiral blade 23 can rotate freely in the feed chute 21. That is, the cylindrical groove 21b and the helical blade 23 may have a gap therebetween. In other examples, the outer diameter and pitch of the helical blade 23 may be calculated based on the kind of the material and obtained through testing. In other examples, the helical blades 23 may be angled with respect to the axial direction of rotation.
In some examples, the conveying direction of the material in the conveying chute 21 may be determined by the rotation direction of the spiral blade 23 and the rotation direction of the spiral blade 23. Additionally, in some examples, the direction in which the helical blade 23 rotates may be determined by the drive motor 22.
In some examples, the helical blade 23 may be a left-handed helical blade 23. In this case, when the screw blade 23 rotates counterclockwise as viewed from the side of the drive motor 22, the material is conveyed to the side where the drive motor 22 is located, and when the screw blade 23 rotates clockwise, the material is conveyed to the side away from the side where the drive motor 22 is located.
In some examples, the helical blade 23 may be a right-turn helical blade 23. In this case, when the screw blade 23 rotates clockwise as viewed from the driving motor 22 side, the material is conveyed toward the driving motor 22 side, and when the screw blade 23 rotates counterclockwise, the material is conveyed away from the driving motor 22 side.
In some examples, the conveyor may be a shaftless screw conveyor. In this case, the conveyer does not have spiral center pin, can be favorable to carrying easily winding, stickness's material from this to can reduce the material and block up. In other words, the helical blade 23 may be of a centerless design.
In some examples, the helical blade 23 may be selected based on the type of material. Additionally, in some examples, the helical blades 23 may be made of food grade materials. For example, the helical blade 23 may be made of food grade stainless steel or food grade silicone. In other examples, the helical blade 23 may be made of food grade stainless steel and coated with food grade silicone material.
In some examples, the helical blade 23 may connect both ends of the hopper 21. Specifically, one end of the spiral blade 23 may be connected to a side wall of the U-shaped groove 21a, and the other end may be connected to a side wall of the cylindrical groove 21 b. Additionally, in some examples, the drive motor 22 may be coupled to the helical blade 23. This enables the helical blade 23 to be rotationally driven. In other examples, the driving motor 22 may be disposed outside the cylindrical groove 21 b. In addition, in some examples, the driving motor 22 may be disposed outside the U-shaped groove 21 a.
In some examples, the pitch on the helical blades 23 may be the same. In other examples, the pitch on the helical blade 23 may be different.
In some examples, optionally, in the conveyor, the pitch of the helical blade 23 near the feed opening is smaller than the pitch of the helical blade 23 near the discharge opening 12. Therefore, the material conveying device can be favorable for conveying materials to the feed opening and can also be favorable for blanking at the feed opening.
In some examples, the feed opening may be provided with a flap. Additionally, in some examples, a flapper may be used to adjust the blanking flow rate. In other examples, the feed opening may be connected to a crushing mechanism 31 (described later).
In some examples, as shown in fig. 1, the charging section 30 may include a crushing mechanism 31 and a conveying unit 32. In other examples, the crushing mechanism 31 may receive material from a feed opening. In addition, in some examples, the conveying unit 32 may convey the material after being crushed by the crushing mechanism 31.
In some examples, the crushing mechanism 31 may include a fixed module 312 and a crushing module 313. Additionally, in some examples, the stationary module 312 may include a receiving port 311 and a dispensing port. In other examples, the receiving port 311 may be used to receive material and the feeding port may be used to output material. For example, the receiving opening 311 may receive the material from the feeding opening, and the feeding opening may deliver the material crushed by the crushing mechanism 31 to the conveying unit 32.
In some examples, the securing module 312 may be hermetically connected to the feed opening. Therefore, the material scattering in the blanking process can be reduced. Specifically, the receiving opening 311 of the fixing module 312 may surround the feeding opening and be fixed to the feeding portion 20, or may be aligned with the feeding opening and be fixed to the feeding portion 20. In addition, in some examples, the fixing module 312 may be fixed to the outer surface of the chute 21. In other examples, the fixed module 312 may be connected to the feed opening or the cylindrical groove 21b by soldering.
In some examples, the crushing mechanism 31 may have a servo system. Additionally, in some examples, the servo system may include a servo motor. In other examples, the servo system may include a servo controller.
Fig. 6 is a partial perspective view illustrating a material conveying apparatus 1 according to an example of the present invention.
In some examples, the conveying unit 32 may further include a striker plate for preventing material from being missed sideways during conveyance. In some examples, as shown in fig. 6, the conveying unit 32 may include a first striker plate 322a and a second striker plate 322b disposed at both sides of the conveying unit 32. This can reduce leakage of the material from the conveying unit 32. That is, the conveying unit 32 may include a first striker plate 322a and a second striker plate 322b disposed at both sides of the first conveyor belt. In other words, the conveying unit 32 may include a first striker plate 322a and a second striker plate 322b disposed at both sides of the first belt 321.
In some examples, a material flow detector 33 may be provided in the material conveying path between the crushing mechanism 31 and the conveying unit 32. Additionally, in some examples, the material flow detector 33 may sense whether material is present.
In some examples, the crushing speed of the crushing mechanism 31 may be controlled according to the sensing result of the material flow detector 33. Additionally, in some examples, the material flow detector 33 may sense whether material is present on the conveyor unit 32. In other examples, the material flow detector 33 may sense whether material is present on the first belt 321.
In some examples, the operation of the crushing mechanism 31 may be controlled by the control portion 50 when the material flow detector 33 does not sense the presence of material. Thus, the operation of the crushing mechanism 31 can be controlled by monitoring the material flow rate detector 33. Specifically, if the material flow rate detector 33 does not detect the presence of the material, the control unit 50 feeds back the material to the servo controller, and the servo controller controls the operation of the servo motor.
In some examples, the control portion 50 may be provided with a predetermined pulse time. In addition, in some examples, the control part 50 may regulate the crushing speed of the crushing mechanism 31 to be decreased if the material flow rate detector 33 can continuously detect that the material exists on the conveying unit 32, and the control part 50 may regulate the crushing speed of the crushing mechanism 31 to be increased if the material flow rate detector 33 cannot continuously detect that the material exists on the conveying unit 32 within a predetermined pulse time. In this case, the flow rate of the material from the crushing mechanism 31 to the conveying unit 32 can be controlled by controlling the crushing speed, so that the weight of the material on the conveying unit 32 can be controlled, and further, the accurate control of the weight of the material of the weighing part 40 can be facilitated, whereby the accuracy of the material transporting device can be improved.
In some examples, the control portion 50 may regulate the crushing mechanism 31 to stop crushing if the predetermined pulse time is exceeded and the material flow detector 33 can still continuously detect the presence of material on the conveyor unit 32. In addition, in some examples, after the crushing mechanism 31 is stopped, if no material exists on the conveying unit 32, the control part 50 may regulate the crushing mechanism 31 to start crushing.
In some examples, the control part 50 may regulate the crushing speed to be slowed down if the material flow rate detector 33 can continuously detect the presence of the material on the first belt 321, and the control part 50 may regulate the crushing speed to be accelerated if the material flow rate detector 33 cannot continuously detect the presence of the material on the first belt 321 within a predetermined pulse time.
In some examples, the control portion 50 may regulate the crushing mechanism 31 to stop crushing if the predetermined pulse time is exceeded and the material flow detector 33 can still continuously detect the presence of material on the first belt 321. In addition, in some examples, after the crushing mechanism 31 is stopped, if there is no material on the first belt 321, the control part 50 may regulate the crushing mechanism 31 to start crushing.
In some examples, the control section 50, the servo controller, and the material flow detector 33 may constitute a closed loop control system. Specifically, the material flow rate detector 33 can continuously detect the presence of the material on the first belt 321 within a predetermined pulse time, and can feed back the material to the control portion 50, and then the control portion 50 feeds back the material to the servo controller, and then the servo controller controls the crushing speed of the crushing mechanism 31 by controlling the servo motor. In addition, the control part 50 may regulate the crushing speed of the crushing mechanism 31 through a servo controller.
In some examples, the material flow detector 33 may detect the material flow between the crushing mechanism 31 and the conveying unit 32. Additionally, in some examples, the material flow detector 33 may indirectly detect the material flow in conjunction with a pulse delay of the control 50.
Further, when the crushing speed of the crushing mechanism 31 is slow, the material flow rate decreases, and when the crushing speed of the crushing mechanism 31 is fast, the material flow rate increases. In some examples, the material flow may be controlled by controlling the crushing speed of the crushing mechanism 31. Thereby, the weight of the material on the conveyor unit 32 can be controlled, and further, accurate control of the weight of the material of the weighing part 40 can be facilitated.
Fig. 8 is a schematic perspective view showing a crushing mechanism 31 according to an example of the present invention.
In some examples, the material flow detector 33 may have a transmitting end 33a and a receiving end 33b (see fig. 8). In addition, in some examples, the material flow rate detectors 33 may be disposed on both sides of the first conveyor belt. That is, the material flow rate detectors 33 may be respectively disposed on the striker plates at both sides of the first conveyor belt. For example, as shown in fig. 4, the emitting end 33a may be disposed on the first striker plate 322a, and the receiving end 33b may be disposed on the second striker plate 322 b. In other examples, material flow detector 33 may be an infrared sensor, a pressure transmitter, a photoelectric sensor, a hall sensor, or the like. This makes it possible to select an appropriate sensor according to the use environment.
In some examples, the material flow rate detector 33 may be an infrared sensor disposed at both sides of the first conveyor belt. In some cases, the infrared sensor may include a transmitting end 33a disposed at the first striker plate 322a and a receiving end 33b disposed at the second striker plate 322b, and the infrared sensor may determine whether material is present on the surface of the first belt 321 by detecting the material between the transmitting end 33a and the receiving end 33 b. Specifically, when the material on the first belt 321 blocks the infrared signal transmission between the transmitting end 33a and the receiving end 33b, the receiving end 33b of the infrared sensor cannot detect the infrared signal, and it is determined that the material exists on the first belt 321; when the material on the first belt 321 does not block the infrared signal transmission between the transmitting end 33a and the receiving end 33b, the receiving end 33b of the infrared sensor receives the infrared signal, and it is determined that the material does not exist on the first belt 321. The presence or absence of material on the first belt 321 can thus be conveniently detected based on the infrared sensor.
In some examples, the material flow detector 33 may be disposed on a baffle of the crushing mechanism 31. Additionally, in some examples, the emitting end 33a of the material flow detector 33 may be disposed on the first baffle 316a and the receiving end 33b of the material flow detector 33 may be disposed on the second baffle 316 b. In other examples, the transmitting end 33a and the receiving end 33b of the material flow detector 33 may be disposed at positions away from the third baffle.
In some examples, the weighing section 40 may be used to receive the material being conveyed by the conveyor unit 32 and to sense the weight of the material.
In some examples, the weighing portion 40 may include a weight sensor to weigh the material. When the weight of the material in the weighing unit 40 exceeds a predetermined weight, the control unit 50 may stop the conveyance of the material feeding unit 20 and the material feeding unit 30. This can reduce the possibility of excessive material conveyance. In addition, in some examples, the control section 50 may control the operation of the conveyor by controlling the drive motor 22. In other examples, the control part 50 may control the operation of the first belt 321 by controlling the first belt motor.
In some examples, the weighing part 40 may weigh the material and generate a weight signal, and the weight signal may be fed back to the control part 50, and the control part 50 may regulate the operation of the first belt motor. In other words, the control section 50, the first belt motor and the weight signal may form a closed loop control system. Therefore, the precision of weighing the materials can be improved.
In some examples, the control portion 50 may regulate operation of the first belt motor based on a comparison of the weight signal to a prescribed weight. In addition, in some examples, the control portion 50 may control the driving motor 22 and the first belt motor to be turned off when the weight signal is equal to or exceeds the prescribed weight.
In some examples, the weight sensor may be a photoelectric, hydraulic, electromagnetic, capacitive, pole-deformation, vibratory, gyroscopic, resistive-strain, or the like sensor. This allows sensors to be selected according to the use environment.
In some examples, the weighing section 40 may also include a flat-bottom scale (not shown). In this case, the weighing section 40 can receive the material from the crushing mechanism 31 by the flat-bed scale, and perform weighing and conveying.
In some examples, the weight sensor of the weighing section 40 may also be disposed below the flat-bottom scale. From this, can directly weigh the material that falls into flat bottom balance.
In some examples, the weighing section 40 may further include a second conveyor belt. In this case, the weighing part 40 may convey the material through the second conveyor belt after obtaining the appropriate material.
In some examples, the weighing part 40 may further have a second support plate for supporting the second conveyor belt. The second backup pad can set up the belt inboard at the second conveyer belt to can support the second conveyer belt, avoid the material to pile up on the surface of second conveyer belt because of collapsing of second conveyer belt.
In some examples, the weighing portion 40 may further include a striker plate for preventing material from being missed sideways during conveyance. In some examples, as shown in fig. 8, the weighing part 40 may include third and fourth striker plates 42a and 42b disposed at both sides of the weighing part 40. This can suppress leakage of the material from the weighing unit 40. That is, the weighing part 40 may include third and fourth striker plates 42a and 42b disposed at both sides of the second conveyor belt. In other words, the weighing part 40 may include third and fourth striker plates 42a and 42b disposed at both sides of the second belt 41.
In some examples, the second conveyor belt may include a second drive gear, a second driven gear, and a second belt 41 disposed between the second drive gear and the second driven gear. Through the rotation of second drive gear, can drive the second belt 41 that sets up between second drive gear and second driven gear, realize the conveying of material from this.
In some examples, the weighing section 40 may also include a second belt motor. Additionally, in some examples, the second drive gear may be driven by a second belt motor. Thereby, the second belt 41 between the second drive gear and the second driven gear can be rotated. Specifically, the second belt motor is connected to a second drive gear, and the second drive gear and the second driven gear are connected by a second belt 41. In this case, the second belt motor drives the second driving gear to rotate, thereby driving the second belt 41 and the second driven gear to rotate, and thus enabling the transfer of the material.
In some examples, the control part 50 may be connected with the feeding part 20, the dosing part 30 and the weighing part 40. In addition, in some examples, the crushing speed of the crushing mechanism 31 is controlled according to the flow rate of the material obtained by the material flow rate detector 33. In other examples, the start and stop of the material delivery portion 20 and the material feeding portion 30 may be controlled based on the weight sensed by the weighing portion 40.
In some examples, the control section 50 may be implemented by a programmable logic controller. This can contribute to the automatic dispensing of the conveyor 1.
Fig. 7 is a schematic perspective view illustrating a fixing module 312 according to an example of the present invention.
In some examples, as shown in fig. 7, the stationary module 312 may be a through box. Additionally, in some examples, the housing may be a hollow rack housing. Thereby, the box can act as a mounting bracket for the crushing module 313.
In some examples, the fixed module 312 may have a crushing wall. Further, in some examples, the crushing wall may be provided with crushing blades. In other examples, the crushing wall may have a plurality of crushing blades. Further, in some examples, multiple crushing blades may be disposed on the same horizontal line of the crushing wall.
In some examples, there may be a certain spacing between the crushing blades on the crushing wall. Additionally, in some examples, the spacing between the crushing blades may be approximately the same. For example, the crushing blades may be disposed on the crushing wall at a predetermined interval. In other examples, crushing blades may be used to crush material.
In some examples, the crushing blade may not be edged. In other examples, the crushing blade may have a thickness. Additionally, in some examples, the crushing blade may be a triangular blade, a circular arc blade, a polygonal blade, or the like.
In some examples, the crushing wall may be provided with spacers. In other examples, the crushing wall may have a plurality of crushing blades. Additionally, in some examples, multiple spacer blocks may be disposed on the same horizontal line of the crushing wall.
In some examples, spacer blocks may be disposed within the spaces between the crushing blades, respectively. Additionally, in some examples, the thickness of the spacer particles may match the spacing between the crushing blades. In other words, the thickness of the spacer blocks may be approximately the same size as the spacing between the crushing blades, or the thickness of the spacer blocks may be slightly smaller than the size of the spacing between the crushing blades. Thereby, the spacer blocks can be arranged exactly between the crushing blades. In other examples, the plurality of spacer blocks may be disposed on the same horizontal line as the plurality of crushing blades.
In some examples, the spacer block may have a thickness that is approximately equal in magnitude to the thickness of the crushing blade. Additionally, in some examples, the size of the thickness of the spacer block, the size of the thickness of the crushing blades, and the size of the spacing between the crushing blades may be approximately equal.
In some examples, the shape of the spacer particles is not particularly limited. For example, the spacer particles may be square, circular, or the like.
In some examples, as shown in fig. 7, the fixed module 312 may include a first crushing wall 3121a and a second crushing wall 3121 b. Additionally, in some examples, the first crushing wall 3121a may be opposite the second crushing wall 3121 b.
In some examples, the first crushing wall 3121a may be provided with a first type of crushing blade 3122a and the second crushing wall 3121b may be provided with a second type of crushing blade 3122 b. In some examples, the first crushing wall 3121a may have a plurality of first type crushing blades 3122a and the second crushing wall 3121b may have a plurality of second type crushing blades 3122 b.
In some examples, as shown in fig. 7, there may be a certain spacing between the first type of crushing blades 3122a of the first crushing wall 3121a and a certain spacing between the second type of crushing blades 3122b of the second crushing wall 3121 b.
In some examples, as shown in fig. 5 and 6, the spacing between the first type of crushing blades 3122a of the first crushing wall 3121a may be substantially the same and the spacing between the second type of crushing blades 3122b of the second crushing wall 3121b may be substantially the same. In addition, the interval between the first type of crushing blades 3122a may be approximately the same as the interval between the second type of crushing blades 3122 b. For example, the first type crushing blades 3122a may be disposed on the first crushing wall 3121a at a predetermined interval, and the second type crushing blades 3122b may be disposed on the second crushing wall 3121b at a predetermined interval.
In some examples, as shown in fig. 7, the first type of crushing blades 3122a of the first crushing wall 3121a may be configured staggered from the second type of crushing blades 3122b of the second crushing wall 3121 b. In other words, the first type of crushing blades 3122a of the first crushing wall 3121a may correspond to the interval between the second type of crushing blades 3122b, and the second type of crushing blades 3122b of the second crushing wall 3121b may correspond to the interval between the first type of crushing blades 3122 a.
In some examples, the first type of crushing blades 3122a of the first crushing wall 3121a may be disposed opposite the second type of crushing blades 3122b of the second crushing wall 3121 b. In other words, the first type of crushing blades 3122a of the first crushing wall 3121a may correspond to the second type of crushing blades 3122b of the second crushing wall 3121b, and the interval between the first type of crushing blades 3122a may correspond to the interval between the second type of crushing blades 3122 b.
In other examples, the first crushing wall 3121a may be provided with first spacers and the second crushing wall 3121b may be provided with second spacers. In some examples, first spacer blocks may be disposed in the spaces between the first type of crushing blades 3122a, respectively, and second spacer blocks may be disposed in the spaces between the second type of crushing blades 3122b, respectively. Additionally, in some examples, the thickness of the first spacer may be approximately equal in magnitude to the spacing between the first type of crushing blades 3122a, and the thickness of the second spacer may be approximately equal in magnitude to the spacing between the second type of crushing blades 3122 b. In addition, the thickness of the first spacer particles may be substantially equal to the thickness of the second spacer particles.
In some examples, the first type of crushing blade 3122a of the first crushing wall 3121a may correspond to the second septa of the second crushing wall 3121b, and the second type of crushing blade 3122b of the second crushing wall 3121b may correspond to the first septa of the first crushing wall 3121 a.
In some examples, the thickness of the first spacer may be approximately equal in magnitude to the thickness of the first type of crushing blade 3122 a. Additionally, in some examples, the thickness of the second spacer particles may be approximately equal in magnitude to the thickness of the second type of crushing blades 3122 b.
In some examples, the stationary module 312 may also have a support wall. In other examples, the support wall may be connected to the roller shaft. Additionally, in some examples, the support wall may have a support hole therethrough. In other examples, the support wall may have support holes that mate with the roller shafts. Thus, the roller shaft can be provided to the fixed block 312 through the support hole. In some examples, the support holes may be connected with the crushing modules 313. Thereby, the crushing module 313 can be provided inside the fixed module 312.
In some examples, as shown in fig. 7, the fixing module 312 may include a first support wall 3123a and a second support wall 3123b, wherein the first support wall 3123a may be opposite the second support wall 3123 b. Thereby, the first and second crushing walls 3121a, 3121b can cooperate with the gear to crush the material.
In other examples, the first and second support walls 3123a, 3123b may intersect the first and second crushing walls 3121a, 3121 b. In other words, the first support wall 3123a, the first crushing wall 3121a, the second support wall 3123b and the second crushing wall 3121b may be connected in sequence.
In some examples, the first support wall 3123a may have a first support hole, and the second support wall 3123b may have a second support hole. Thereby, the crushing module 313 can be arranged within the fixed module 312 by means of the first support wall 3123a and the second support wall 3123 b.
Additionally, in some examples, the support holes may be connected with the crushing modules 313. Thereby, the crushing module 313 can be provided inside the fixed module 312. In other examples, the crushing module 313 may be connected with both the first support hole of the first support wall 3123a and the second support hole of the second support wall 3123 b.
In some examples, the crushing module 313 may include a roller shaft. Wherein the roll shaft may be connected with the support wall. In other words, the roller shaft may be connected with the fixed module 312. Additionally, in some examples, the roller shaft may have a first end and a second end (not shown). In other examples, the radius of the first and second end portions may be slightly smaller than the middle portion of the roller shaft. Thereby, connection with the first support hole and the second support hole can be facilitated. In addition, in the roller shaft, the first end portion, the intermediate portion, and the second end portion may be connected in this order.
In some examples, an outer diameter of the first end portion may be no greater than an inner diameter of the first support hole, and an outer diameter of the second end portion may be no greater than an inner diameter of the second support hole. Thereby, the roller shaft can rotate.
In some examples, the roller shafts may be elongated. Specifically, the roller shaft may have a long-strip shape such as a prism or a cylinder. Additionally, in some examples, the shapes of different locations of the same roller shaft may not be uniform. For example, the intermediate portion of the roller shaft may have a prism shape, and both ends may have a cylindrical shape.
Fig. 10 is a schematic perspective view showing a crushing module 313 of the crushing mechanism 31 according to an example of the present invention. Fig. 11 is a schematic cross-sectional view showing a crushing module 313 according to an example of the invention. Fig. 12 is a schematic cross-sectional view showing another angle of the crushing module 313 according to an example of the present invention.
In some examples, as shown in fig. 10-12, the crushing module 313 may include gears. In addition, gears may be used to break up material. For example, gears may be used to break up material from the receiving port 311.
In some examples, the gears may be disposed on rollers. In other examples, a plurality of gears may be provided on the roller shaft. Additionally, in some examples, the gears may be secured to the roller shafts by welding, adhesives, or the like.
In some examples, as shown in fig. 12, the gears may be configured offset from the crushing blades. From this, the gear can cooperate and broken material with the broken wall. Additionally, in some examples, as shown in fig. 12, gears may be located between the crushing blades.
In some examples, there may be a space between the gears on the rollers. Additionally, in some examples, the spacing between the gears on the rollers may be substantially the same. For example, the gears on the roller shafts may be spaced apart at predetermined intervals.
In some examples, the gears may cooperate with spaces between the crushing blades. In other words, the gears may correspond to the spacing between the crushing blades. Additionally, in some examples, the gears may correspond to the spacing between cooperating first type crushing blades 3122a, and the gears may correspond to the spacing between cooperating second type crushing blades 3122 b. Furthermore, the gear may not be in contact with the crushing wall.
In some examples, the gears may mate with spacers. In other words, the gears may correspond to the spacers. Additionally, in some examples, the gears may correspond with a spacing between the crushing blades that matches the first spacer, and the gears may correspond with the second spacer. Further, the gear may not contact the spacer.
In some examples, the tooth width of the gears may match the spacing between the crushing blades. That is, the tooth width of the gears may be approximately the same as the spacing between the crushing blades, or the tooth width of the gears may be slightly less than the spacing between the crushing blades.
In some examples, the tooth width of the gear may match the thickness of the spacer. That is, the tooth width of the gear may be approximately the same as the thickness of the spacer, or the tooth width of the gear may be slightly less than the thickness of the spacer.
In some examples, the teeth of the gear may pass between the crushing blades as they rotate. Additionally, in some examples, the tooth width of the gears may match the spacing between the crushing blades. That is, the tooth width of the gear may be approximately the same size as the spacing between the crushing blades, or the tooth width of the gear may be slightly smaller than the spacing between the crushing blades. Further, the tooth width may refer to the thickness of the gear teeth in the axial direction. In other examples, the thickness of the crushing blade and the tooth width of the gear may be approximately equal.
In some examples, as shown in fig. 11, the crushing module 313 may also include a spacer. Additionally, in some examples, the spacer may be disposed on the roller shaft. In other examples, the spacers may be secured to the roller shafts by welding, adhesives, etc. additionally, in some examples, the crushing module 313 may have multiple spacers.
In some examples, a spacer may be disposed between the gears. That is, the spacer may be disposed in the space between the gears. Therefore, the size of the interval of the gears can be controlled by controlling the size of the spacer. For example, the spacer may be disposed within a predetermined spacing between the gears.
In some examples, the thickness of the spacer may be approximately the same. In other examples, the width of the spacer may match the spacing between the gears. For example, the spacer may have a thickness that is approximately the same size as the spacing between the gears, or the spacer may have a thickness that is slightly less than the spacing between the gears. The spacer can thus be arranged exactly between the gears. For example, the thickness of the spacer may be approximately the same as the predetermined spacing between the gears. Additionally, in some examples, the thickness of the spacer may be approximately the same as the tooth width of the gear.
In some examples, the spacers on the roller shafts may each cooperate with a crushing blade on the crushing wall. In other words, the spacers on the roll shafts may correspond to the crushing blades on the crushing wall, respectively. Additionally, in some examples, the thickness of the spacer may match the thickness of the crushing blade. That is, the thickness of the spacer may be approximately the same as the thickness of the crushing blade, or the thickness of the spacer may be slightly greater than the thickness of the crushing blade.
In some examples, the spacer sleeve may cooperate with the crushing blade. In particular, the spacer may correspond to the spacing between the crushing blades. Additionally, in some examples, the spacer may cooperate with the first type of crushing blade 3122a and the second type of crushing blade 3122 b. Thereby, the first type breaking blades 3122a and the second type breaking blades 3122b can form a gap with the spacer bush through which the material of the prescribed dosage form can pass.
In some examples, the gears may have some clearance from the crushing wall. Additionally, in some examples, the gear may be some clearance from the first crushing wall 3121a and the gear may be some clearance from the second crushing wall 3121 b.
In some examples, the gear may have some clearance from the spacer. Additionally, in some examples, the gear may be spaced from the first spacer and the gear may be spaced from the second spacer.
In some examples, the spacer sleeve may present some clearance from the crushing blade. Additionally, in some examples, the first type of crushing blade 3122a may have some clearance from the spacer and the second type of crushing blade 3122b may have some clearance from the spacer.
In some examples, the crushing blade may have some clearance from the roller shaft. Additionally, in some examples, the crushing blade may have some clearance from the first roller 3131a and the crushing blade may have some clearance from the second roller 3131 b.
In some examples, the clearance between the gear and the crushing wall may be the same as the clearance between the spacer sleeve and the crushing blade. This can improve the consistency of the dosage form of the material crushed by the crushing mechanism 31 and dropped onto the conveyor unit 32. In addition, in some examples, material that is broken into a suitable dosage form may be dropped to the conveyor unit 32 via the space between the gears and the breaking wall, and the space between the spacer and the breaking blade.
In some examples, the clearance between the gear and the spacer may be the same as the clearance between the spacer sleeve and the crushing blade. This can improve the consistency of the dosage form of the material crushed by the crushing mechanism 31 and dropped onto the conveyor unit 32.
In some examples, the gear may be rotated by rotating the roller shaft. In this case, the material in the crushing mechanism 31 can be cut by the rotating gear, and the material in the crushing mechanism 31 can be stirred, whereby the material can be crushed and the material (crushed material) that can pass through the gap between the gear and the spacer and the gap between the spacer and the crushing blade can be thrown down to the conveying unit 32. In other examples, the crushing blade may also cut the material. This can contribute to the crushing of the material.
In some examples, the tooth width of the gear, the thickness of the crushing blade, the spacing between the gear and the spacer, and the spacing between the spacer sleeve and the crushing blade may be related to the dosage form of the material output by the crushing mechanism 31.
In some examples, in the crushing mechanism 31, crushed material may be dropped to the conveyor unit 32 through a gap between the gear and the spacer and a gap between the spacer and the crushing blade. In some examples, to further improve the consistency of the dosage form of the crushed material, it may be preferred that in the crushing mechanism 31, the crushed material can only be thrown to the conveying unit 32 through the gap between the gear and the spacer and the gap between the spacer and the crushing blade.
In some examples, the type of gear is not particularly limited. For example, the gears may be helical gears, conical gears, straight, helical, herringbone, curved, and the like.
In some examples, the gears may have gear holes therethrough in the axial direction. This allows the gear to be attached to the roller shaft. Additionally, in some examples, the gear holes may mate with the roller shafts. In other words, the shape and size of the gear holes can be matched with the roller shafts.
In some examples, the spacer sleeve may have a through hole therethrough in the axial direction. This enables the roller shaft to be fixed. In other examples, the spacer may be a circular ring or a square ring. Additionally, in some examples, the through-holes of the spacer may mate with the roller shafts. In other words, the shape and size of the through hole can be matched with the roller shaft.
In some examples, the first and second rollers 3131a, 3131b may be run in a timing belt. In some examples, the roller shafts may be driven by operation of a motor. In some examples, the operating speed of the motor may be controlled by control portion 50.
In some examples, as shown in fig. 9, the crushing mechanism 31 may include a transmission module 314. In other examples, the transmission module 314 may be disposed outside of the housing, e.g., the transmission module 314 may be disposed outside of the first support wall 3123 a.
In some examples, the transmission module 314 may be disposed to one side of the stationary module 312. Additionally, in some examples, the transmission module 314 may be disposed outside of the support wall. For example, the transmission module 314 may be disposed outside the first support wall 3123a, or may be disposed outside the second support wall 3123 b.
In some examples, the drive module 314 may be disposed at an end of the roller shaft. For example, the transmission module 314 may be disposed at a first end or a second end of the roller shaft. In other words, the transmission module 314 may be disposed at one side end of the roller shaft. In other examples, the drive module 314 may be fixedly coupled to the roller shaft.
In some examples, the transmission module 314 may include a drive gear and a driven gear. Thus, the rotation of the roller shaft can be controlled by the driving gear and the driven gear. In some examples, the drive gear may be coupled to a servo motor. Thereby, the drive gear can be driven by the servo motor. Additionally, in some examples, a driven gear may be coupled with the roller shaft. Thus, the roller shaft can rotate synchronously with the driven gear. In other examples, the drive gear and the driven gear may mesh with each other.
In some examples, the driving gear and the driven gear may rotate in opposite directions. For example, the drive gear may rotate in a clockwise direction and the driven gear may rotate in a counterclockwise direction. In other examples, the driving gear and the driven gear may be the same size or different sizes.
In some examples, the transmission module 314 may also include transition gears. Additionally, in some examples, a transition gear may be disposed between the drive gear and the driven gear. In other words, the transition gear may be engaged with the driving gear, and the transition gear may also be engaged with the driven gear. In this case, the drive gear can drive the transition gear to rotate, and the transition gear can drive the over-drive gear to rotate. In other examples, the transition gear may be smaller than the drive and driven gears.
In some examples, the direction of rotation of the drive gear and the driven gear may be the same and opposite to the direction of rotation of the transition gear. For example, the drive gear and the driven gear may rotate in a clockwise direction, while the transition gear may rotate in a counterclockwise direction.
In some examples, the transmission module 314 may be driven by a servo system. In other examples, the roller shafts may be driven by a servo system, and the control part 50 may control the crushing speed of the crushing mechanism 31 by controlling the servo system. Thereby, the amount of crushed material dropped onto the conveying unit 32 can be accurately controlled. In addition, the crushing speed of the crushing mechanism 31 may be determined by the running speed of the roll shaft running.
In some examples, a servo motor may be used to drive the rotation of the transmission module 314. Additionally, in some examples, a servo motor may drive the roller shafts to rotate via the transmission module 314. In other examples, the servo controller may control the speed of operation of the servo motor. The control unit 50 may control the operation speed of the servo motor by a servo controller.
In some examples, the servo motor may be disposed at one side of the fixed module 312. Additionally, in some examples, the servo motor may be disposed outside the crushing wall. Wherein the outer side of the crushing wall may refer to the side where no crushing blades are provided. For example, the servo motor may be provided outside the first crushing wall 3121a, or may be provided outside the second crushing wall 3121 b.
In some examples, as shown in fig. 8 and 9, the crushing mechanism 31 may have a first roller 3131a and a second roller 3131 b. In other words, the crushing module 313 may include a first roller 3131a and a second roller 3131 b. In other examples, first roller 3131a may mate with second roller 3131 b. In addition, as shown in fig. 10, in some examples, the first roller 3131a and the second roller 3131b may be disposed side by side on the same plane. In other examples, the first roller 3131a and the second roller 3131b may be disposed in a plane parallel to a horizontal plane, or may form an inclined angle with the horizontal plane.
In some examples, as shown in fig. 10 and 12, the crushing mechanism 31 may have a first type of toothed wheel 3132a and a second type of toothed wheel 3132 b. In other words, the crushing module 313 may comprise a first toothed wheel 3132a and a second toothed wheel 3132 b.
In some examples, as shown in fig. 10 and 12, a first toothed wheel 3132a may be disposed on the first roller 3131a, and a second toothed wheel 3132b may be disposed on the second roller 3131 b. In other examples, a plurality of first-type toothed wheels 3132a and first-type spacers 3133a may be disposed on first roller 3131a, and a plurality of second-type toothed wheels 3132b and second-type spacers 3133b may be disposed on second roller 3131 b. Additionally, in some examples, first toothed wheel 3132a may not be in contact with second toothed wheel 3132 b.
In some examples, as shown in fig. 10 and 12, the first-type toothed wheel 3132a is configured to be offset from the second-type toothed wheel 3132 b. In other words, first-type toothed wheel 3132a may match the spacing between second-type toothed wheels 3132b, and second-type toothed wheel 3132b may match the spacing between first-type toothed wheels 3132 a. That is, first-type toothed wheel 3132a may correspond to the spacing between second-type toothed wheels 3132b, and second-type toothed wheel 3132b may correspond to the spacing between first-type toothed wheels 3132 a.
In some examples, as shown in fig. 10 and 12, optionally, the crushing mechanism 31 has a first roller shaft 3131a for crushing the material and a second roller shaft 3131b fitted with the first roller shaft 3131a, a first-type toothed wheel 3132a is disposed at a predetermined interval on the first roller shaft 3131a, and a second-type toothed wheel 3132b is disposed at a predetermined interval on the second roller shaft 3131b, the first-type toothed wheel 3132a being disposed to be staggered from the second-type toothed wheel 3132 b. In this case, the first and second gears 3132a and 3132b can be rotated by rotating the first and second rollers 3131a and 3131b, thereby breaking the material into suitable dosage forms by the first and second gears 3132a and 3132 b.
In some examples, the first roller 3131a and the second roller 3131b may be rotated toward each other. That is, the first roller 3131a and the second roller 3131b may rotate in opposite directions, and both may rotate in the direction in which the opposite is located. For example, the first roller 3131a may rotate clockwise, and the second roller 3131b may rotate counterclockwise. In other examples, the first roller 3131a and the second roller 3131b may rotate in the same direction.
In some examples, first roller 3131a may be adjacent to second roller 3131b, and a distance may exist between first roller 3131a and second roller 3131 b. In other examples, the distance between first roller 3131a and second roller 3131b may match the tooth heights of first toothed wheel 3132a and second toothed wheel 3132 b. For example, the distance between the first and second rollers 3131a, 3131b may be slightly greater than or equal to the tooth heights of the first and second toothed wheels 3132a, 3132 b. In addition, the tooth height may refer to a diameter of an addendum circle, wherein the addendum circle may refer to a circle corresponding to an addendum of the gear tooth.
In some examples, the first type toothed wheel 3132a may cooperate with the spaces between the first type crushing blades 3122a, and the second type toothed wheel 3132b may cooperate with the spaces between the second type crushing blades 3122 b. In other words, the first-type toothed wheels 3132a may correspond to the spacing between the first-type crushing blades 3122a, and the second-type toothed wheels 3132b may correspond to the spacing between the second-type crushing blades 3122 b.
In some examples, the first type of toothed wheel 3132a may be located between the first type of crushing blades 3122a and the second type of toothed wheel 3132b may be located between the second type of crushing blades 3122 b. Additionally, in some examples, the first-type toothed wheel 3132a may not be in contact with the first crushing wall 3121a, and the second-type toothed wheel 3132b may not be in contact with the second crushing wall 3121 b.
In some examples, the tooth width of the first-type toothed wheel 3132a may match the spacing between the first-type crushing blades 3122a, and the second-type toothed wheel 3132b may match the spacing between the second-type crushing blades 3122 b.
In some examples, first-type toothed wheel 3132a may be mated with a first spacer, and second-type toothed wheel 3132b may be mated with a second spacer. In other words, first-type toothed wheel 3132a may correspond to a first spacer, and second-type toothed wheel 3132b may correspond to a second spacer. In addition, the first-type toothed wheel 3132a may not be in contact with the first spacer, and the second-type toothed wheel 3132b may not be in contact with the second spacer.
Additionally, in some examples, the tooth width of first-type toothed wheel 3132a may match the thickness of the first spacer, and the tooth width of second-type toothed wheel 3132b may match the thickness of the second spacer.
In some examples, crushing mechanism 31 may include a first roller 3131a, a second roller 3131b, and a first type of toothed wheel 3132 a. For example, the crushing mechanism 31 may include only a first roller 3131a, a second roller 3131b, and a first-type toothed wheel 3132a disposed on the first roller 3131 a.
In some examples, crushing mechanism 31 may include a first roller 3131a, a second roller 3131b, and a second type of toothed wheel 3132 b. For example, the crushing mechanism 31 may include only a first roller 3131a, a second roller 3131b, and a second-type toothed wheel 3132b provided on the second roller 3131 b.
In some examples, the crushing mechanism 31 may have a first type of spacer 3133 a. Additionally, in some examples, first-type cups 3133a may be disposed between first-type toothed wheels 3132 a. In other examples, crushing mechanism 31 may have a second type of spacer 3133 b. In addition, a second-type spacer 3133b may be disposed between the second-type toothed wheels 3132 b.
In some examples, crushing mechanism 31 may have a first type of spacer 3133a and a second type of spacer 3133 b. In other words, the crushing module 313 may comprise a first type of cup 3133a and a second type of cup 3133 b. In other examples, as shown in fig. 9 and 10, first-type cups 3133a may be disposed between first-type toothed wheels 3132a, and second-type cups 3133b may be disposed between second-type toothed wheels 3132 b. In addition, the crushing means 31 may have a plurality of first-type cups 3133a and second-type cups 3133 b.
In some examples, as shown in fig. 9 and 10, first-type cup 3133a may mate with second-type toothed wheel 3132b, and second-type cup 3133b may mate with first-type toothed wheel 3132 a. In other words, first-type cup 3133a may correspond to second-type toothed wheel 3132b, and second-type cup 3133b may correspond to first-type toothed wheel 3132 a. In other examples, first-type cup 3133a may not be in contact with second-type toothed wheel 3132b, and second-type cup 3133b may not be in contact with first-type toothed wheel 3132 a.
In some examples, as shown in fig. 9 and 10, the first type of spacer 3133a may cooperate with the first type of crushing blade 3122a and the second type of spacer 3133b may cooperate with the second type of crushing blade 3122 b. In other words, the first type of cups 3133a may correspond to the first type of crushing blades 3122a, and the second type of cups 3133b may correspond to the second type of crushing blades 3122 b. In other examples, the first type of spacer 3133a may not be in contact with the first type of crushing blade 3122a and the second type of spacer 3133b may not be in contact with the second type of crushing blade 3122 b.
In some examples, the thickness of the first-type spacer 3133a may match the thickness of the first-type crushing blade 3122 a. In other words, the thickness of the first-type spacer 3133a may be approximately equal to the thickness of the first-type crushing blade 3122a, or the thickness of the first-type spacer 3133a may be slightly greater than the thickness of the first-type crushing blade 3122 a.
In some examples, the thickness of the second type of spacer 3133b may match the thickness of the second type of crushing blade 3122 b. For example, the thickness of the second-type spacer 3133b may be approximately equal to the thickness of the second-type crushing blade 3122b, or the thickness of the second-type spacer 3133b may be slightly greater than the thickness of the second-type crushing blade 3122 b. Additionally, in some examples, the thickness of the first-type cup 3133a may be the same as the thickness of the second-type cup 3133 b.
In some examples, the clearance between the first-type toothed wheel 3132a and the first crushing wall 3121a may be substantially the same as the clearance between the first-type spacer 3133a and the first-type crushing blade 3122 a. Further, in some examples, the clearance between the second-type toothed wheel 3132b and the second crushing wall 3121b may be substantially the same as the clearance between the second-type spacer 3133b and the second-type crushing blade 3122 b. In other examples, the spacing between the first type of toothed wheel 3132a and the first crushing wall 3121a may be substantially the same as the spacing between the second type of toothed wheel 3132b and the second crushing wall 3121 b.
In some examples, the clearance between first-type toothed wheel 3132a and second-type cup 3133b may be substantially the same as the clearance between second-type toothed wheel 3132b and first-type cup 3133 a. The clearance between the first-type toothed wheel 3132a and the first crushing wall 3121a may be substantially the same as the clearance between the first-type toothed wheel 3132a and the second-type spacer 3133 b.
In some examples, material that is crushed into a suitable dosage form may be dropped to the delivery unit 32 via a gap between the first-type toothed wheel 3132a and the first crushing wall 3121a, a gap between the first-type spacer 3133a and the first-type crushing blade 3122a, a gap between the second-type toothed wheel 3132b and the second crushing wall 3121b, a gap between the second-type spacer 3133b and the second-type crushing blade 3122b, a gap between the first-type toothed wheel 3132a and the second-type spacer 3133b, and a gap between the second-type toothed wheel 3132b and the first-type spacer 3133 a. In other examples, material broken into a suitable dosage form may be dropped into delivery unit 32 through approximately the same gap. This can contribute to improving the consistency of the dosage form of the material output from the crushing mechanism 31.
In some examples, the clearance between the first-type toothed wheel 3132a and the first spacer may be substantially the same as the clearance between the first-type spacer 3133a and the first-type crushing blade 3122 a. Additionally, in some examples, the clearance between the second-type toothed wheel 3132b and the second spacer may be substantially the same as the clearance between the second-type spacer 3133b and the second-type crushing blade 3122 b. In other examples, the spacing between first-type toothed wheel 3132a and the first spacer may be substantially the same as the spacing between second-type toothed wheel 3132b and the second spacer.
In some examples, the first roller 3131a and the second roller 3131b may have the same structure. In other examples, the first type of toothed wheel 3132a and the second type of toothed wheel 3132b may be identical in structure. This can contribute to improving the consistency of the dosage form of the crushed material. Additionally, in some examples, the cups of first-type 3133a and second-type 3132b may be identical.
In some examples, the parameters of first type of toothed wheel 3132a may be the same as the parameters of second type of toothed wheel 3132 b. In particular, the widths of the first and second toothed wheels 3132a, 3132b may be the same. In addition, in some examples, the widths of first and second toothed wheels 3132a, 3132b may be selected to take into account the desired type of material to be crushed, the type of material, and the like.
In some examples, at least one of first roller 3131a and second roller 3131b rotates. Specifically, when the first roller 3131a rotates, the second roller 3131b may be stopped or may rotate. Similarly, when the second roller 3131b rotates, the first roller 3131a may be stopped or may rotate. In other examples, first and second cogwheels 3132a, 3132b may be made of a material having a certain stiffness. Therefore, the material can be crushed.
In some examples, for viscous materials, materials with dosage forms greater than 20mm, or materials with dosage weights, they may be crushed using crushing mechanism 31.
In some examples, the first roller 3131a and the second roller 3131b may be soft rollers, in other words, the crushing mechanism 31 may have a first soft roller and a second soft roller. In this case, the material (such as the herbal pieces 2) can be kept in the original form, and the surface of the roller can be attached. Therefore, the traditional identification characteristics of the traditional Chinese medicine decoction pieces 2 can be kept, and the subsequent rechecking work can be simply and quickly carried out. In addition, the matching of the surfaces of the soft roller shafts can reduce the generation of noise.
In some examples, the soft roller may be a roller having a flexible layer disposed on an outer periphery thereof. In other examples, the flexible layer of the first soft roller may contact the flexible layer of the second soft roller. Additionally, in some examples, a first soft roller may be proximate the first crushing wall 3121a and a second soft roller contact may be proximate the second crushing wall 3121 b. The first crushing wall 3121a and the second crushing wall 3121b may not be provided with crushing blades and spacers.
In some examples, the material may pass between the first soft roller and the second soft roller under the extrusion of the first soft roller and the second soft roller. In some examples, when the material passes between the first soft roller and the second soft roller, the material may be sandwiched between the flexible layers of the first soft roller and the second soft roller, and the first soft roller and the second soft roller around the material may still be in contact, thereby effectively controlling the material to be conveyed between the first soft roller and the second soft roller.
In some examples, the sum of the thickness of the flexible layer of the first soft roller and the thickness of the flexible layer of the second soft roller may be at least greater than the size of the material. Therefore, the material can be allowed to pass through between the first soft roller shaft and the second soft roller shaft. In this case, the conveying of the material (such as the herbal pieces 2) between the first soft roller and the second soft roller can be further effectively controlled.
In some examples, a gap may exist between the first soft roller and the second soft roller. That is, the flexible layer of the first flexible roller shaft and the flexible layer of the second flexible roller shaft may not be in contact, that is, a gap may exist between the flexible layer of the first flexible roller shaft and the flexible layer of the second flexible roller shaft. Thereby, the transport of larger material can be controlled.
In some examples, the flexible layer may be one or more of rubber, fabric, or plastic. Therefore, damage to the traditional Chinese medicine decoction pieces 2 can be reduced in the process of conveying the traditional Chinese medicine decoction pieces 2. In other examples, the flexible layer may be at least one or more selected from among polyurethane, silicone rubber, nitrile rubber, shadowless glue (UV), silicone rubber, fluoro rubber, polysulfide rubber, urethane rubber, chlorohydrin rubber, acrylate rubber, natural rubber, isoprene rubber, styrene-butadiene rubber, chloroprene rubber, flexible ABS, and the like.
In some examples, for material having a dosage form of less than 15mm, a dosage weight of less than 0.5g, or loose foam material, the material may be delivered through the soft roller axial delivery unit 32.
In some examples, the servo system may have a first servo motor 315a and a second servo motor 315 b. In addition, in some examples, the first servo motor 315a may drive the first roller 3131a and the second servo motor 315b may drive the second roller 3131 b.
In some examples, the transmission module 314 may include a first driving gear 3141a, a second driving gear 3141b, a first driven gear 3142a, and a second driven gear 3142 b. In addition, in some examples, the first driving gear 3141a and the first driven gear 3142a may be engaged with each other, and the second driving gear 3141b and the second driven gear 3142b may be engaged with each other. In other examples, as shown in fig. 6, first driven gear 3142a and second driven gear 3142b may mesh with each other.
In some examples, the first driven gear 3142a and the second driven gear 3142b may rotate in opposite directions. Additionally, in some examples, the first driven gear 3142a and the second driven gear 3142b rotate at the same rate. In other examples, the first driving gear 3141a may have the same structure and size as the second driving gear 3141b, and the first driven gear 3142a may have the same structure and size as the second driven gear 3142 b.
Fig. 9 is a perspective view schematically showing another angle of the crushing mechanism 31 according to an example of the present invention.
In some examples, the transmission module 314 may include a first transition gear 3143a and a second transition gear 3143 b. In addition, in some examples, as shown in fig. 9, a first transition gear 3143a may be disposed between the first driving gear 3141a and the first driven gear 3142a, and a second transition gear 3143b may be disposed between the second driving gear 3141b and the second driven gear 3142 b.
In some examples, as shown in fig. 9, the first transition gear 3143a may mesh with the first driving gear 3141a, and the first transition gear 3143a may mesh with the first driven gear 3142 a. In addition, in some examples, as shown in fig. 9, the second transition gear 3143b may mesh with the second driving gear 3141b, and the second transition gear 3143b may mesh with the second driven gear 3142 b.
In some examples, the first driving gear 3141a and the second driving gear 3141b may rotate in opposite directions, and the first transition gear 3143a and the second transition gear 3143b may rotate in opposite directions.
In some examples, the crushing mechanism 31 may also include a baffle. This can reduce leakage of the material during the process of being thrown from the crushing mechanism 31 to the conveying unit 32. Additionally, in some examples, the baffle may be fixed to the tank. For example, the baffle may be fixed to the crushing wall. In other examples, a baffle may be coupled to the dispensing opening.
In some examples, the baffles may not be in contact with the conveyor unit 32. Additionally, in some examples, the length of the baffle may be no less than the length of the tank. In other examples, the length of the baffle may be less than the length of the tank.
In some examples, the crushing mechanism 31 may include a plurality of baffles. Additionally, in some examples, as shown in fig. 8, the crushing mechanism 31 may have a first baffle 316a and a second baffle 316 b. In other examples, the first baffle 316a may be parallel to the second baffle 316 b.
In some examples, the crushing mechanism 31 may also have a third baffle. Additionally, in some examples, a third baffle may connect the first baffle 316a and the second baffle 316 b. In other examples, the first baffle 316a, the third baffle, and the second baffle 316b can be sequentially connected and form an enclosure having one opening around the dispensing opening. In addition, the opening of the fence may be directed downstream in the conveying direction of the conveying unit 32.
In some examples, the conveying unit 32 may be disposed downstream of the crushing mechanism 31. In other examples, the conveyor unit 32 may be used to receive material that has been crushed by the crushing mechanism 31.
In some examples, the charging section 30 may include a conveying unit 32 for conveying material from the crushing mechanism 31 to a weighing section 40 (described later) located downstream. In this case, the conveying unit 32 can buffer the material from the crushing mechanism 31 and control the conveying speed of the crushing mechanism 31, whereby the conveying accuracy of the crushing mechanism 31 can be increased.
In some examples, the conveyor unit 32 may have a first conveyor belt for conveying material from the crushing mechanism 31. Thereby, the material can be conveyed to the weighing section 40 by the first conveyor belt.
In some examples, the first conveyor belt may include a first drive gear, a first driven gear, and a first belt 321 disposed between the first drive gear and the first driven gear. Through the rotation of first drive gear, can drive the first belt 321 that sets up between first drive gear and first driven gear, realize the conveying of material from this.
In some examples, the conveyor unit 32 may also include a first belt motor. Additionally, in some examples, the first drive gear may be driven by a first belt motor. Thereby, the first belt 321 between the first driving gear and the first driven gear can be driven to rotate. Specifically, the first belt motor is connected to a first driving gear, and the first driving gear and the first driven gear are connected by a first belt 321. In this case, the first belt motor drives the first driving gear to rotate, so that the first belt 321 and the first driven gear are driven to rotate, and the material can be conveyed.
In some examples, the conveying unit 32 may further have a first support plate for supporting the first conveyor belt. The first supporting plate can be arranged on the inner side of the belt of the first conveying belt, so that the first conveying belt can be supported, and the materials are prevented from being accumulated on the surface of the first conveying belt due to collapse of the first conveying belt.
According to the utility model discloses can provide a high accuracy and can transfer conveyor 1 of material of agent automatically.
While the present invention has been described in detail in connection with the drawings and the examples, it is to be understood that the above description is not intended to limit the present invention in any way. The present invention may be modified and varied as necessary by those skilled in the art without departing from the true spirit and scope of the invention, and all such modifications and variations are intended to be included within the scope of the invention.

Claims (10)

1. A material conveying device is characterized in that,
the method comprises the following steps:
a storage part for storing the material and having a feed inlet and a discharge outlet;
a feeding section including a feeding chute for receiving the material from the discharge port, a conveyor disposed in the feeding chute and having a screw blade driven by a driving motor, and a discharge port disposed at a downstream side of the feeding chute, and the feeding chute being integrally formed;
a feeding part which comprises a crushing mechanism for receiving the material from the feed opening and a conveying unit for conveying the material crushed by the crushing mechanism, wherein a material flow detector for sensing whether the material exists is arranged on a material conveying path between the crushing mechanism and the conveying unit;
the weighing part is used for receiving the materials conveyed by the conveying unit and sensing the weight of the materials; and
and the control part is connected with the material conveying part, the material feeding part and the weighing part, controls the crushing speed of the crushing mechanism according to the sensing result of the material flow detector, and controls the material conveying part and the material feeding part to start and stop based on the weight sensed by the weighing part.
2. The delivery device of claim 1,
the conveying trough comprises a U-shaped trough communicated with the discharge port and a cylindrical trough connected with the U-shaped trough, the conveyor conveys materials to the cylindrical trough from the U-shaped trough, and the discharge port is formed in the downstream side of the cylindrical trough.
3. The delivery device of claim 1,
the weighing part comprises a weight sensor for weighing the material,
when the traditional Chinese medicine decoction pieces in the weighing part exceed the specified weight, the control part stops the conveying part and the feeding part from conveying.
4. The delivery device of claim 1,
in the conveyor, the pitch of the helical blade close to the feed opening is smaller than the pitch of the helical blade close to the discharge opening.
5. The delivery device of claim 1,
the crushing mechanism is provided with a first roller shaft and a second roller shaft, the first roller shaft is used for crushing materials, the second roller shaft is matched with the first roller shaft, first gears are arranged on the first roller shaft at preset intervals, second gears are arranged on the second roller shaft at the preset intervals, and the first gears and the second gears are arranged in a staggered mode.
6. The delivery device of claim 1,
the control part is provided with a preset pulse time,
in the preset pulse time, if the material flow detector can continuously detect that materials exist on the conveying unit, the control part regulates and controls the crushing speed of the crushing mechanism to be reduced, and if the material flow detector cannot continuously detect that the materials exist on the conveying unit, the control part regulates and controls the crushing speed of the crushing mechanism to be increased.
7. The delivery device of claim 1,
the conveyor is a shaftless screw conveyor.
8. The delivery device of claim 1,
the control part is realized by a programmable logic controller.
9. The delivery device of claim 5,
the first roller shaft and the second roller shaft are driven by a servo system, and the control portion controls the crushing speed of the crushing mechanism by controlling the servo system.
10. The delivery device of claim 1,
the materials are Chinese medicinal decoction pieces.
CN201921747500.6U 2019-09-30 2019-10-16 Material conveying device Active CN210854411U (en)

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