WO2021171799A1 - Powdered medicine division and packaging device - Google Patents

Powdered medicine division and packaging device Download PDF

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Publication number
WO2021171799A1
WO2021171799A1 PCT/JP2021/000392 JP2021000392W WO2021171799A1 WO 2021171799 A1 WO2021171799 A1 WO 2021171799A1 JP 2021000392 W JP2021000392 W JP 2021000392W WO 2021171799 A1 WO2021171799 A1 WO 2021171799A1
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WO
WIPO (PCT)
Prior art keywords
powder
packaging device
supplied
weight
powdered medicine
Prior art date
Application number
PCT/JP2021/000392
Other languages
French (fr)
Japanese (ja)
Inventor
大村 司郎
繁幸 山本
和宏 米屋
Original Assignee
株式会社トーショー
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 株式会社トーショー filed Critical 株式会社トーショー
Priority to CN202180003847.3A priority Critical patent/CN113939454A/en
Publication of WO2021171799A1 publication Critical patent/WO2021171799A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/10Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B37/00Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
    • B65B37/16Separating measured quantities from supply
    • B65B37/18Separating measured quantities from supply by weighing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01GWEIGHING
    • G01G13/00Weighing apparatus with automatic feed or discharge for weighing-out batches of material
    • G01G13/02Means for automatically loading weigh pans or other receptacles, e.g. disposable containers, under control of the weighing mechanism
    • G01G13/04Means for automatically loading weigh pans or other receptacles, e.g. disposable containers, under control of the weighing mechanism involving dribble-feed means controlled by the weighing mechanism to top up the receptacle to the target weight
    • G01G13/08Means for automatically loading weigh pans or other receptacles, e.g. disposable containers, under control of the weighing mechanism involving dribble-feed means controlled by the weighing mechanism to top up the receptacle to the target weight wherein the main feed is effected by mechanical conveying means, e.g. by belt conveyors, by vibratory conveyors

Definitions

  • the present invention relates to a powder packaging device that supplies and packages powders one by one.
  • the most important performance required is to ensure that the amount of powder packaged in one package is the amount specified in the prescription.
  • the pharmacist weighs the amount of one prescription for the powder to be prescribed in advance on the weighing table, then puts it into the packaging device, and the powder containing the rotary distributor is packaged in a predetermined manner. It is known that the powder is divided into a number and the divided powder is packaged one by one with a packaging machine and output (see, for example, "Patent Document 1").
  • the actual amount of powdered powder is compared with the prescription value, and if the actual amount of powdered powder is within the permissible range, it is judged to be appropriate and the packaging operation is continued, and if it is judged to be inappropriate, automatic processing is performed. Stop.
  • the pharmacist weighs the powder in advance with a scale so that the powder dispensed in the mortar has a predetermined total weight, that is, the amount of one prescription obtained by multiplying the weight of one packet by the number of packets, and then the package is divided.
  • a powder is charged into an apparatus, powder is supplied using a powder split mass, and then the weight is measured (see, for example, "Patent Document 2").
  • the powder of the set weight set for the first time is supplied to the powder split mass, the weight actually supplied is measured, and the measured value actually supplied for the first time is corrected for the second time.
  • the corrected set weight is supplied, and thereafter, the powder supply by the first set weight and the powder supply by the second corrected set weight are repeatedly performed. As a result, it is possible to prevent the weight of the powder remaining at the time of the final packaging from becoming smaller than the amount of one packaging.
  • the weighing device for weighing the powder needs to be movable so as to be located at any of the weighing position, the distribution position, and the cleaning position, and the configuration and control are extremely difficult. There is a problem that it is complicated and costs up.
  • the present invention solves the above-mentioned problems, and can accurately measure the weight of powder packaged in a simple configuration without measuring the weight of the powder in advance and without increasing the cost.
  • the purpose is to provide a packaging device.
  • the invention according to claim 1 is a powder storage container having a discharge means for storing powder and discharging the contained powder, and the powder discharged from the powder storage container is supplied to the upper surface, and the supplied powder is the upper surface.
  • a rotatable distribution disk that is evenly distributed in an annular shape, a rotation drive unit that supports and rotationally drives the distribution disk, and the total weight of the distribution disk, the rotation drive unit, and powder supplied to the distribution disk.
  • the discharging means is discharging the powder, the supply weight of the powder supplied from the powder storage container to the distribution disk is measured based on the weight measurement result of the weighing unit.
  • a control unit that controls the operation of the discharging means so that the measured supply weight becomes one prescribed amount, a scraping unit that discharges powder from the distribution disk one package at a time, and a scraping unit that discharges one package at a time. It is characterized by having a packaging device for packaging the powdered powder.
  • the invention according to claim 2 is the powder packaging apparatus according to claim 1, wherein the control unit operates the discharging means when the supplied weight reaches a predetermined amount immediately before reaching the one prescribed amount. The weight of the powder supplied from the powder storage container to the distribution disk is reduced.
  • the invention according to claim 3 is the powder packaging apparatus according to claim 2, wherein the predetermined amount is different for each type of powder supplied from the powder storage container to the distribution disk.
  • the predetermined amount is further stored in a storage means, and the control unit reads the predetermined amount from the storage means to control the operation of the discharge means. It is characterized by doing.
  • the invention according to claim 5 is the powder packaging apparatus according to any one of claims 1 to 4, wherein the powder supplied from the powder storage container to the distribution disk is in the air for the one prescription amount. It is characterized by including scattered aerial residue.
  • the invention according to claim 6 is the powder packaging apparatus according to claim 5, further characterized in that the air residue differs depending on the type of powder supplied from the powder storage container to the distribution disk.
  • the supplied powder is weighed by the weighing unit while being supplied from the powder storage container, and is directly supplied to the distribution disk and then packaged. Therefore, it is possible to provide a powder packaging device capable of accurately measuring the weight of the powder to be packaged without measuring the weight of the powder in advance and without increasing the cost with a simple configuration and control. ..
  • FIG. 1 is a schematic front view of the powder packaging device 100 according to the first embodiment of the present invention.
  • the powder packaging device 100 has a disk distribution unit 130 at a substantially central portion of a device body (not shown).
  • the disk distribution unit 130 has a weighing device 10 as a weighing unit, a rotation drive unit 30 arranged above the weighing device 10, a saucer 20 which is a powder distribution disk arranged above the rotation drive unit 30, and the like.
  • the weighing device 10 is fixed to a housing connecting portion 16 provided in a device main body (not shown) of the powder packaging device 100 via a vibration absorber 14.
  • the saucer 20 has a concave groove (not shown) near the outer periphery of the upper surface thereof, and powder is supplied to the concave groove.
  • the rotation drive unit 30 rotatably supports and drives the saucer 20.
  • FIG. 2 is a schematic perspective view of a state in which the saucer 20 is removed from the disk distribution portion 130
  • FIG. 3 is a schematic front view of the same
  • the base 31 of the rotation drive unit 30 is fixed to the object mounting portion 12 of the weighing device 10, and the motor 32 is fixed to the base 31.
  • a bearing 35 is fixed to the base 31, and the bearing 35 rotatably supports the pulley 38.
  • a saucer base 36 is fixed to the upper part of the pulley 38, and a saucer 20 is detachably attached to the upper part of the saucer base 36.
  • a timing gear is formed on the outer circumference of the pulley 38, and a timing belt 34 is hung between the timing gear and the timing gear 33 attached to the output shaft of the motor 32.
  • the rotary drive unit 30 is composed of the base 31, the motor 32, the timing gear 33, the timing belt 34, the bearing 35, the saucer base 36, and the pulley 38 described above.
  • the weighing device 10 includes a base 31, a motor 32, a timing gear 33, a timing belt 34, a bearing 35, a saucer base 36, a pulley 38, a saucer 20, and the like fixed to the object mounting portion 12.
  • the total weight can be measured.
  • the weighing device 10 measures the weight of the tare including the saucer 20 and the rotary drive unit 30 in a state where the powder is not supplied to the saucer 20.
  • a powder feeder unit 60 to which a powder storage container 61 capable of storing powder is detachably attached is fixed to a device body (not shown) of the powder packaging device 100 on the upper right side of the saucer 20. It is provided.
  • the powder feeder unit 60 has a vibrating unit 62 that functions as a discharge means for dropping the powder little by little from the attached powder storage container 61 toward the saucer 20.
  • the powder feeder unit 60 is excluded from the measurement target by the weighing device 10, so that the weighing device 10 adds the total weight of the saucer 20 and the rotary drive unit 30 to the weight of the powder supplied from the drug storage container 61 to the saucer 20. To measure.
  • the weight of the powder actually supplied from the powder storage container 61 to the saucer 20 can be calculated by subtracting the weight of the tare described above from the weight measured by the weighing device 10.
  • the powder storage container 61 is vibrated by the vibrating unit 62 while the saucer 20 is rotated by the motor 32, so that the powder is dropped onto the saucer 20 little by little.
  • the saucer 20 is rotationally driven at a rotation speed of, for example, about 30 rpm, and varies depending on the type of powder. Rotate. As a result, a pile of powder is formed in a uniform annular shape in the concave groove (not shown) on the saucer 20.
  • a scraping portion 50 is provided to discharge a pile of annular powder formed on the saucer 20 toward the falling hopper 51 one by one.
  • the scraping portion 50 has a lever 53 whose base end is rotatably attached to the shaft 54 and which can be displaced by the operation of the motor 52, and a disk 55 is rotatably attached to the free end of the lever 53. ..
  • the disk 55 is rotationally driven in the direction indicated by the arrow 56a by the operation of the motor 56 attached to the lever 53, and the lever 53 is displaced by the operation of the motor 52 so that the disk 55 can be brought into contact with and detached from the upper surface of the saucer 20. It is configured in.
  • the scraping portion 50 a well-known structure can be adopted, and such a well-known structure is disclosed in, for example, Japanese Patent Application Laid-Open No. 2019-20201.
  • the configuration disclosed in Japanese Patent Application Laid-Open No. 2019-20201 may be the same as the above-mentioned configuration.
  • the packaging paper 57 containing the powder cannot be transported in the horizontal direction.
  • the drop hopper 51 which is long in the vertical direction is used. There is a need.
  • the powder packaging device 100 shown in the present embodiment uses the diagonally transporting packaging device 70 as shown in FIG.
  • the packaging device 70 having a roll (not shown) around which the folded packaging paper 57 is wound is originally a horizontal transport unit, and its bottom surface is slanted with respect to the device body (not shown) of the powder packaging device 100. It has a mounted diagonal transport section 76.
  • the packing paper 57 drawn out from the roll (not shown) is conveyed diagonally downward to the right by the oblique conveying portion 76 on the front side of the apparatus main body (not shown).
  • the powder discharged from the saucer 20 to the drop hopper 51 by the operation of the scraping portion 50 is housed in the folded paper 57.
  • the packaging paper 57 containing the powder is sealed in the packaging device 70 one by one, transported diagonally downward to the right by the oblique transport unit 76, and then fed to the horizontal transport unit 74, and is sent to the horizontal transport unit 74 of the weighing device 10. It passes below and is accumulated in the packaged drug accumulation unit 75.
  • the packaging paper 57 containing the powder may be wound by a reel (not shown) provided in the packaging drug accumulating portion 75, or may be discharged to the outside of the machine. Further, although the packaging device 70 is simplified and described in FIG. 1, the actual packaging device 70 is configured as shown in FIG.
  • FIG. 5 is a control block diagram of the powder packaging device 100 used in the present embodiment.
  • Reference numeral 110 is an overall control unit that controls the entire powder packaging device 100, and the packaging device 70, the disk distribution control unit 140 that controls the disk distribution unit 130, and the prescription system 200 are connected to the overall control unit 110.
  • the prescription system 200 has a storage unit 200a that stores prescription information including drug type information, and is provided on an external device other than the powder packaging device 100 or on the cloud, and communicates with the powder packaging device 100. It is configured to be possible.
  • the disk distribution control unit 140 which functions as a control unit, operates the motor 32 that rotationally drives the saucer 20, the motor 52 that swings and displaces the lever 53, the motor 56 that rotationally drives the disk 55, the vibrating unit 62, and the weighing unit 10. Control each.
  • the overall control unit 110 acquires drug type information including the type of powder to be prescribed and the weight information for one prescription from the prescription system 200 (ST01), and the weight of the acquired powder.
  • the information is output to the disk distribution control unit 140.
  • the disk distribution control unit 140 drives the motor 32 to rotate the saucer 20 (ST02), whereby the preparation for supplying the powder to the saucer 20 is completed.
  • the weight of the tare including the saucer 20 and the rotary drive unit 30 is measured by the weighing device 10 (ST03).
  • the weight of the powder only may be calculated by subtracting the weight value of the tare from the weight value measured after the powder is supplied, or the weight of the powder only may be obtained after the powder is supplied with the weight value of the tare as a zero standard. You may.
  • the disk distribution control unit 140 drives the vibrating unit 62 (ST04) to drop the powder from the powder storage container 61 into the saucer 20 little by little and supply it. Then, the weight of the powder supplied to the saucer 20 by the weighing device 10 is measured while supplying the powder (ST05). In the process of measuring the weight of the powder, the disk distribution control unit 140 determines whether or not the weight of the powder supplied to the saucer 20 has reached a predetermined amount (ST06). This is because when the supply of the powder to the saucer 20 is stopped, the total weight value of the supplied powder is desired to be as accurate as possible.
  • the amount of powder supplied per unit time is set to a certain amount.
  • the vibration intensity of the vibrating portion 62 is weakened to reduce the supply amount of powdered powder per unit time, and the total weight value of the supplied powdered powder is the weight of one prescription amount.
  • the total weight value of the supplied powder is brought close to the value of one prescription amount by stopping the vibration in advance in anticipation of the powder weight that will be supplied.
  • the disk distribution control unit 140 weakens the vibration intensity of the vibration unit 62 and powders from the powder storage container 61. The supply is reduced and the expected powder weight is adjusted to be as accurate as possible.
  • the predetermined amount used by the disk distribution control unit 140 is changed according to the type of powdered medicine supplied. A predetermined amount of change will be described with reference to FIG. In the diagram shown in FIG. 6, the horizontal axis represents the operating time of the powder packaging device 100, and the vertical axis represents the weighing value of the weighing device 10.
  • the solid line shows the weight increase value of the powder having a large specific density
  • the broken line shows the weight increase value of the powder having a small specific density.
  • the weight increase value per unit time after the start of weighing is larger for powders with a large specific density than for powders with a small specific density, and for powders with a large specific density compared to powders with a small specific density. The time required for the increase is shortened.
  • the disk distribution control unit 140 weakens the vibration intensity of the vibration unit 62 to reduce the powder supply amount per unit time.
  • the predetermined amount is the same for the powder having a large specific density and the powder having a small specific density
  • the time required to reach one prescribed amount from the predetermined amount is shorter for the powder having a large specific density. Therefore, when the supply amount of the powder having a large specific density is reduced by the predetermined amount used when the powder having a small specific density is supplied in one prescription amount, the supply amount cannot be decelerated in time and the supply amount is one prescription. It exceeds the amount. Therefore, in the present embodiment, as shown in FIG.
  • the difference between the predetermined amount 1 of the powder having a small specific density and the one prescription amount is large compared to the difference between the predetermined amount 2 of the powder having a large specific density and the one prescription amount.
  • the predetermined amount is changed according to the specific gravity of the powder. With this configuration, the accuracy of the amount of powder supplied from the powder storage container 61 to the saucer 20 can be improved regardless of the magnitude of the specific gravity of the powder.
  • step ST06 The determination in step ST06 described above is continued until the weight of the supplied powder reaches a predetermined amount.
  • the disk distribution control unit 140 reduces the vibration intensity of the vibrating unit 62 (ST07), and the vibrating unit 62 continues to supply the powder with weak vibration.
  • the motor 32 is stopped and the driving of the vibrating unit 62 is stopped by the operation control from the disk distribution control unit 140 (ST09).
  • ST08 the weight of the supplied powder reaches one prescribed amount
  • ST09 the motor 32 is stopped and the driving of the vibrating unit 62 is stopped by the operation control from the disk distribution control unit 140
  • a scraping operation is performed in which the saucer 20 is intermittently rotated and the powder for each packet is discharged to the drop hopper 51 by the scraping unit 50 (ST10).
  • the powdered medicine released to the drop hopper 51 is sealed one by one by the packaging device 70 and then transported, and is accumulated in the packaged drug accumulating unit 75 via the horizontal transport unit 74.
  • the powder supplied from the powder feeder unit 60 is directly supplied to the saucer 20 while being supplied from the powder storage container 61 and weighed by the weighing device 10, and is packaged by the operation of the scraping unit 50. It is processed. Therefore, it is possible to provide a powder packaging device capable of accurately measuring the weight of the powder to be packaged without measuring the weight of the powder in advance and without increasing the cost with a simple configuration and control. .. Further, in the technique disclosed in Patent Document 3 (Japanese Unexamined Patent Publication No. 7-80043) described above, the powder is supplied from the cassette containing the powder to the measuring device and weighed, and the powder is weighed from the measuring device to the distribution dividing device. Supplying powdered medicine.
  • the powder supplied from the cassette is supplied to the distribution dividing device via the measuring device, the powder remains in the measuring device and the amount of powder supplied to the distribution dividing device is smaller than the measured value.
  • the weight of the powder directly supplied from the powder storage container 61 to the saucer 20 is measured by the weighing unit 10 while supplying the powder, so that the measured powder is supplied to another member during the supply. The weight of the prescribed powder can be accurately measured without adhering to.
  • the predetermined amount is predetermined based on the specific density or type of powder used.
  • a predetermined amount is different for each type of powder to be used under substantially the same environmental conditions as during the packaging operation, and the powder is supplied about 10 times for each predetermined amount. It is done by the prescribed amount.
  • a predetermined amount is used whose average value is the most approximate value for one prescription amount.
  • a plurality of types of this predetermined amount are further determined for each value of one prescription amount. These plurality of predetermined amounts are tabulated according to the type of powder and the value of one prescription amount, and are stored in advance in the storage unit 200a.
  • the value of the predetermined amount stored in the storage unit 200a is a value obtained by multiplying each type of powdered drug and a plurality of one prescription amount by a ratio of 100% or less. It may be different.
  • the purpose is to reduce the supply amount at the stage when it approaches one prescription amount. Therefore, the difference amount ⁇ up to the target value of one prescription amount for each type of powder is stored in the storage unit 200a, and in step ST06, the difference amount ⁇ is subtracted from the one prescription amount to obtain “one prescription amount ⁇ ”. It may be used as a predetermined amount.
  • the vibration intensity of the vibrating portion 62 is reduced at different times depending on the type of powder to be supplied, and the vibration is supplied from the powder storage container 61 to the saucer 20.
  • the supply of powdered medicine is reduced.
  • the first embodiment described above is also performed as a configuration in which the stop determination of step ST08 proceeds from step ST05 to step ST06 or step ST07 without performing such processing, and the vibrating portion 62 is operated with a constant strength. It is possible to obtain the same action and effect as the action and effect in the form.
  • the configuration is shown in which the powdered drug type information including the value of a predetermined amount is stored in the storage unit 200a of the prescription system 200 provided outside the powdered drug packaging device 100, but the powdered drug type information is stored. It may be configured to be stored inside the powder packaging device 100.
  • the storage unit for storing the drug type information of the powder is, for example, a storage unit 110a inside the overall control unit 110, a storage unit 140a inside the disk distribution control unit 140, and further, the powder packaging device 100 is shown. It is provided as a storage unit 100a inside the main body of the device.
  • the storage unit 100a is connected to the overall control unit 110 or the disk distribution control unit 140.
  • the value of one prescription amount is acquired from the prescription system 200 as the weight information of one prescription including the drug type information, but the value of one prescription amount is shown in the powder packaging device 100. It may be acquired by input of the device operator from the operation panel.
  • step ST08 shown in FIG. 7 the vibrating unit 62 is stopped when the supply amount of the powder supplied from the powder storage container 61 to the saucer 20 reaches a predetermined prescription amount.
  • the supply of powder from the powder storage container 61 to the saucer 20 is stopped.
  • the scattered powder remains in the space above the saucer 20, and the air residue, which is the powder remaining in the air, is on the saucer 20. If it falls to, the supply amount will exceed one prescription amount.
  • the weight obtained by subtracting the predicted weight ⁇ of the air residue from the above-mentioned one prescription amount in advance is used as a new one prescription amount ⁇ .
  • the weight ⁇ of the balance in the air changes depending on the specific gravity of the powder, that is, the type and the air resistance value at the time of dropping. Therefore, for example, prior to the packaging operation, the weight ⁇ of the air residue is measured about 10 times under almost the same environmental conditions as during the packaging operation, and the weight ⁇ of the air residue is set by calculating the average value. It is desirable to do.
  • the weight ⁇ of the air residue is measured by stopping the operation of the vibrating unit 62 when the amount of powder supplied to the saucer 20 reaches one prescribed amount ⁇ , measuring the weight at that time by the weighing device 10, and then measuring the weight.
  • the weight is measured again by the weighing device 10, and the increased weight value is measured as the weight ⁇ of the air residue.
  • the weight ⁇ of the air residue set based on the measured value is stored in the storage unit 200a of the prescription system 200 as drug type information for each type of powder, and is read out as needed.
  • the powder supplied from the powder storage container 61 to the saucer 20 in addition to the weight of the powder actually supplied on the saucer 20, it remains in the space above the saucer 20.
  • the weight including the air residue is taken as one prescription amount.
  • the powder drug type information including the weight ⁇ of the air residue is stored in the storage unit 200a, but the powder drug type information is stored inside the powder powder packaging device 100, for example, the storage unit 100a, It may be configured to be stored in 110a and 140a.
  • step ST05 the process proceeds from step ST05 to the stop determination of step ST08 without going through steps ST06 or ST07, and the vibrating unit 62 is operated with a constant intensity.
  • the vibrating unit 62 is operated with a constant intensity.
  • a configuration is shown in which a weighing device 10 is provided in the disk distribution unit 130 to measure the weight of the disk distribution unit 130.
  • the packaging is performed due to the presence of the weighing device 10. Paper cannot be transported horizontally. That is, in order to store the powder between the horizontally conveyed packaging papers, the falling hopper needs to receive the powders directly under the distribution disk and store the powders in the packaging paper below the weighing device 10.
  • the third embodiment two sets of disk distribution units are provided, and powders discharged one packet at a time from the distribution disk of each disk distribution unit are received by a common drop hopper provided between each distribution disk. Then, the packaging paper is conveyed along a transport path formed diagonally from below the distribution disk on one side to the bottom of the weighing portion on the other side. With this configuration, the falling hopper can be made smaller, and it is possible to prevent the amount of powder powder packaged in each packet from being reduced by adhering to the falling hopper.
  • FIG. 8 and 9 show a third embodiment of the present invention
  • FIG. 8 shows a schematic plan view of the powder packaging device 101 according to the third embodiment
  • FIG. 9 shows a schematic front view of the powder packaging device 101.
  • the powder packaging device 101 has two sets of a weighing device 10, a saucer 20 which is a distribution disk, a rotation driving unit 30, a scraping unit 50, and a powder feeder unit 60, respectively, symmetrically. Between each saucer 20, a single drop hopper 51 for receiving the powder discharged from each scraping portion 50 is provided.
  • the powder packaging device 101 has a packaging device 70 having a roll R (see FIG. 8) around which the folded packaging paper 57 is wound.
  • the packaging device 70 has an oblique transport portion 76 whose bottom surface is obliquely mounted on the main body of the powder packaging device 101 (not shown).
  • the packing paper 57 pulled out from the roll R located below the one tray 20 toward the front is conveyed along the packing paper transport path 71 diagonally downward to the right on the front side of the apparatus, and falls during the transport.
  • the lower part of the hopper 51 is inserted between the folded portions. Powder is discharged from the scraping portion 50 to the falling hopper 51, and the released powder is accommodated between the packaging papers 57 via the falling hopper 51.
  • the packing paper 57 containing the powder is conveyed diagonally downward to the right along the packing paper transport path 71, and is heat-sealed for each packet at the heat-sealing portion 72. Then, after the perforations are formed in the sheet-sealed portion in the perforation forming portion 73, the packing paper 57 is accumulated in the packaging powder accumulating portion 75.
  • the packaging paper 57 containing the powder may be wound by a reel (not shown) provided in the packaging drug accumulating portion 75, or may be discharged to the outside of the machine.
  • the packing paper 57 is placed from below the distribution disk 20 of one disk distribution unit 130 to the other disk distribution unit 130. Since the paper is conveyed along the packing paper transport path 71 which is conveyed downward of the weighing device 10 possessed by the paper, the powder can be accurately weighed and packaged while preventing the device from becoming large in size.
  • the packaging device 101 can be provided.
  • the present invention is not limited to the specific embodiment, and unless otherwise specified in the above description, the present invention described in the claims. Various modifications and changes are possible within the scope of the purpose.
  • the effects described in the embodiments of the present invention merely exemplify the most preferable effects arising from the present invention, and the effects according to the present invention are limited to those described in the embodiments of the present invention. is not it.
  • the method of supplying the powder on the distribution disk by vibration has been described, but the method of supplying the powder is not limited to the method of vibration, and other methods, for example, by rotational movement such as a screw from the powder storage container.
  • a method of discharging and supplying the powder, a method of supplying the powder released from the powder storage container by a conveyor, and the like may be adopted.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Quality & Reliability (AREA)
  • Pharmacology & Pharmacy (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Basic Packing Technique (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)
  • Supply Of Fluid Materials To The Packaging Location (AREA)

Abstract

Provided is a powdered medicine division and packaging device capable of using a simple configuration to accurately measure the weight of a powdered medicine to be divided and packaged, without the need to weigh the powdered medicine beforehand, and without increasing costs. A powdered medicine division and packaging device 100 has: a powdered medicine accommodation vessel 61 having a discharge means 62; a rotatable apportioning disc 20, to the upper surface of which powdered medicine from the powdered medicine accommodation vessel 61 is supplied; a rotational drive part 30; a weighing part 10 that measures the total weight of the apportioning disc 20, the rotational drive part 30, and the powdered medicine supplied to the apportioning disc 20; a controller 140 that, when the discharge means 62 is discharging the powdered medicine, controls the operation of the discharge means 62 on the basis of a weight measurement result from the weighing part 10 so that the supplied weight of the powdered medicine supplied to the apportioning disc 20 from the powdered medicine accommodation vessel 61 is one prescribed dose; a raking part 50 that ejects the powdered medicine from the apportioning disc 20 one package portion at a time; and a packaging device 70 that packages the ejected powdered medicine.

Description

散薬分包装置Powder packaging device
 本発明は、散薬を一包分ずつ供給して分包する散薬分包装置に関する。 The present invention relates to a powder packaging device that supplies and packages powders one by one.
 薬剤調剤業務の自動化のために長く活用されている散薬分包装置において、要求される最も重要な性能は、一包分に分包された散薬の内容量が処方箋で指定された量と確実に一致することである。この性能を得るため、事前に処方する散薬について、一処方分の分量を薬剤師が秤量台で秤量してからこれを分包装置に投入し、回転分配装置が投入された散薬を所定の分包数に分割して、分割した散薬を包装機で一包分ずつ包装して出力するものが知られている(例えば「特許文献1」参照)。この技術では、実際の散薬投入量と処方値とを比較し、実際の散薬投入量が許容範囲内であれば適正と判断して分包動作を継続し、不適と判断されれば自動処理を停止する。 For powder dispensing equipment, which has long been used for automating drug dispensing operations, the most important performance required is to ensure that the amount of powder packaged in one package is the amount specified in the prescription. To match. In order to obtain this performance, the pharmacist weighs the amount of one prescription for the powder to be prescribed in advance on the weighing table, then puts it into the packaging device, and the powder containing the rotary distributor is packaged in a predetermined manner. It is known that the powder is divided into a number and the divided powder is packaged one by one with a packaging machine and output (see, for example, "Patent Document 1"). With this technology, the actual amount of powdered powder is compared with the prescription value, and if the actual amount of powdered powder is within the permissible range, it is judged to be appropriate and the packaging operation is continued, and if it is judged to be inappropriate, automatic processing is performed. Stop.
 また、乳鉢で調剤した散薬が所定の総重量、すなわち一包分重量と分包数とを乗算した一処方分の分量となるように、薬剤師が秤で事前に秤量してからこれを分包装置に投入し、散薬分割マスを用いて散薬を供給した後に重量を測定する技術が知られている(例えば「特許文献2」参照)。この技術では、1回目に設定された設定重量の散薬を散薬分割マスに供給して実際に供給された重量を測定し、2回目には1回目に実際に供給された測定値に対して補正を行った補正設定重量を供給し、以後、この1回目の設定重量による散薬供給と2回目の補正設定重量による散薬供給とを繰り返し行っている。これにより、最終の分包時に残る散薬重量が一分包量よりも少なくなることを防止できる。 In addition, the pharmacist weighs the powder in advance with a scale so that the powder dispensed in the mortar has a predetermined total weight, that is, the amount of one prescription obtained by multiplying the weight of one packet by the number of packets, and then the package is divided. A technique is known in which a powder is charged into an apparatus, powder is supplied using a powder split mass, and then the weight is measured (see, for example, "Patent Document 2"). In this technique, the powder of the set weight set for the first time is supplied to the powder split mass, the weight actually supplied is measured, and the measured value actually supplied for the first time is corrected for the second time. The corrected set weight is supplied, and thereafter, the powder supply by the first set weight and the powder supply by the second corrected set weight are repeatedly performed. As a result, it is possible to prevent the weight of the powder remaining at the time of the final packaging from becoming smaller than the amount of one packaging.
 上述した各技術では、分包装置に投入される分包すべき散薬に対して事前に薬剤師が秤量を行う必要があるため、薬剤師の作業負担が大きくなると共に、散薬の配分に時間がかかるという問題点があった。
 上述した薬剤師による事前秤量の作業の負担を軽減可能であり、事前の秤量を行うことなく装置にて一処方分の秤量を自動的に行うことができる技術が提案されている(例えば「特許文献3」参照)。この技術では、散薬を収容したカセットから移動自在な計量装置へと散薬が計量しつつ供給され、計量され供給された散薬を計量装置が配分分割装置に供給している。
In each of the above-mentioned techniques, the pharmacist needs to weigh the powder to be packaged in advance, which increases the work load of the pharmacist and takes time to distribute the powder. There was a problem.
A technique has been proposed that can reduce the burden of pre-weighing work by the pharmacist described above, and can automatically weigh one prescription with an apparatus without performing pre-weighing (for example, "Patent Documents". 3 ”). In this technique, the powder is weighed and supplied from the cassette containing the powder to the movable measuring device, and the measured and supplied powder is supplied to the distribution dividing device by the measuring device.
特開2014-88193号公報Japanese Unexamined Patent Publication No. 2014-88193 特開2002-19703号公報Japanese Unexamined Patent Publication No. 2002-9703 特開平7-80043号公報Japanese Unexamined Patent Publication No. 7-80043
 しかし「特許文献3」に記載された技術では、散薬の計量を行う計量装置が計量位置、配分位置、清掃位置の何れかに位置するように移動自在である必要があり、構成及び制御が非常に複雑でコストアップしてしまうという問題点がある。
 本発明は上述の問題点を解決し、事前に散薬の重量を測定することなく、かつコストアップすることなく、簡単な構成で分包される散薬の重量を正確に測定することが可能な散薬分包装置の提供を目的とする。
However, in the technique described in "Patent Document 3", the weighing device for weighing the powder needs to be movable so as to be located at any of the weighing position, the distribution position, and the cleaning position, and the configuration and control are extremely difficult. There is a problem that it is complicated and costs up.
The present invention solves the above-mentioned problems, and can accurately measure the weight of powder packaged in a simple configuration without measuring the weight of the powder in advance and without increasing the cost. The purpose is to provide a packaging device.
 請求項1記載の発明は、散薬を収容し、収容した散薬を排出する排出手段を有する散薬収容容器と、前記散薬収容容器から排出された散薬が上面に供給され、供給された散薬が前記上面において均等な環状に配分される回転自在な配分円盤と、前記配分円盤を支持すると共に回転駆動する回転駆動部と、前記配分円盤及び前記回転駆動部及び前記配分円盤に供給された散薬の総重量を測定する秤量部と、前記排出手段が散薬を排出しているときに、前記秤量部の重量測定結果に基づいて前記散薬収容容器から前記配分円盤に供給された散薬の供給重量を測定し、測定した前記供給重量が一処方量となるように前記排出手段の動作を制御する制御部と、前記配分円盤から一包分ずつ散薬を放出する掻き出し部と、前記掻き出し部により一包分ずつ放出された散薬を包装する包装装置と、を有することを特徴とする。 The invention according to claim 1 is a powder storage container having a discharge means for storing powder and discharging the contained powder, and the powder discharged from the powder storage container is supplied to the upper surface, and the supplied powder is the upper surface. A rotatable distribution disk that is evenly distributed in an annular shape, a rotation drive unit that supports and rotationally drives the distribution disk, and the total weight of the distribution disk, the rotation drive unit, and powder supplied to the distribution disk. And when the discharging means is discharging the powder, the supply weight of the powder supplied from the powder storage container to the distribution disk is measured based on the weight measurement result of the weighing unit. A control unit that controls the operation of the discharging means so that the measured supply weight becomes one prescribed amount, a scraping unit that discharges powder from the distribution disk one package at a time, and a scraping unit that discharges one package at a time. It is characterized by having a packaging device for packaging the powdered powder.
 請求項2記載の発明は、請求項1記載の散薬包装装置において、さらに前記制御部は、前記供給重量が前記一処方量に到達する直前の所定量に達した際に、前記排出手段の動作を制御して前記散薬収容容器から前記配分円盤に供給される散薬の重量を減少させることを特徴とする。 The invention according to claim 2 is the powder packaging apparatus according to claim 1, wherein the control unit operates the discharging means when the supplied weight reaches a predetermined amount immediately before reaching the one prescribed amount. The weight of the powder supplied from the powder storage container to the distribution disk is reduced.
 請求項3記載の発明は、請求項2記載の散薬包装装置において、さらに前記所定量は、前記散薬収容容器から前記配分円盤に供給される散薬の種類毎に異なることを特徴とする。 The invention according to claim 3 is the powder packaging apparatus according to claim 2, wherein the predetermined amount is different for each type of powder supplied from the powder storage container to the distribution disk.
 請求項4記載の発明は、請求項3記載の散薬包装装置において、さらに前記所定量は記憶手段に記憶され、前記制御部は前記記憶手段から前記所定量を読み出して前記排出手段の動作を制御することを特徴とする。 According to a fourth aspect of the present invention, in the powder packaging device according to the third aspect, the predetermined amount is further stored in a storage means, and the control unit reads the predetermined amount from the storage means to control the operation of the discharge means. It is characterized by doing.
 請求項5記載の発明は、請求項1ないし4の何れか一つに記載の散薬分包装置において、さらに前記一処方量は、前記散薬収容容器から前記配分円盤に供給される散薬が空中に飛散する空中残分を含むことを特徴とする。 The invention according to claim 5 is the powder packaging apparatus according to any one of claims 1 to 4, wherein the powder supplied from the powder storage container to the distribution disk is in the air for the one prescription amount. It is characterized by including scattered aerial residue.
 請求項6記載の発明は、請求項5記載の散薬分包装置において、さらに前記空中残分は、前記散薬収容容器から前記配分円盤に供給される散薬の種類毎に異なることを特徴とする。 The invention according to claim 6 is the powder packaging apparatus according to claim 5, further characterized in that the air residue differs depending on the type of powder supplied from the powder storage container to the distribution disk.
 本発明によれば、供給された散薬は散薬収容容器から供給されながら秤量部によって秤量されつつ、直接的に配分円盤に供給された後に分包処理される。このため、事前に散薬の重量を測定することなく、かつ簡単な構成及び制御でコストアップすることなく、分包される散薬の重量を正確に測定することが可能な散薬分包装置を提供できる。 According to the present invention, the supplied powder is weighed by the weighing unit while being supplied from the powder storage container, and is directly supplied to the distribution disk and then packaged. Therefore, it is possible to provide a powder packaging device capable of accurately measuring the weight of the powder to be packaged without measuring the weight of the powder in advance and without increasing the cost with a simple configuration and control. ..
本発明の第1及び第2の各実施形態に係る散薬分包装置を示す概略正面図である。It is a schematic front view which shows the powdered medicine packing apparatus which concerns on each 1st and 2nd Embodiment of this invention. 本発明の第1及び第2の各実施形態に用いられる円盤配分部を示す概略斜視図である。It is the schematic perspective view which shows the disk distribution part used in each 1st and 2nd Embodiment of this invention. 本発明の第1及び第2の各実施形態に用いられる円盤配分部を示す概略正面図である。It is a schematic front view which shows the disk distribution part used in each 1st and 2nd Embodiment of this invention. 本発明の第1及び第2の各実施形態に用いられる円盤配分部を示す概略分解正面図である。It is a schematic disassembled front view which shows the disk distribution part used in each 1st and 2nd Embodiment of this invention. 本発明の第1及び第2の各実施形態に用いられる散薬分包装置の制御ブロック図である。It is a control block diagram of the powder packaging apparatus used in each 1st and 2nd Embodiment of this invention. 本発明の第1及び第2の各実施形態における秤量時間と秤量測定値との関係を示す線図である。It is a diagram which shows the relationship between the weighing time and the weighing measured value in each of the 1st and 2nd embodiments of this invention. 本発明の第1の実施形態に用いられる散薬分包装置の動作を説明するフローチャートである。It is a flowchart explaining the operation of the powder packaging apparatus used in the 1st Embodiment of this invention. 本発明の第3の実施形態に係る散薬分包装置を示す概略平面図である。It is a schematic plan view which shows the powdered medicine packing apparatus which concerns on 3rd Embodiment of this invention. 本発明の第3の実施形態に係る散薬分包装置を示す概略正面図である。It is a schematic front view which shows the powdered medicine packing apparatus which concerns on 3rd Embodiment of this invention. 本発明の第2の実施形態に用いられる空中残分の重量α、新一処方量β、一処方量γを説明する表である。It is a table explaining the weight α of the air residue, the new prescription amount β, and one prescription amount γ used in the second embodiment of the present invention.
 (第1の実施形態)
 以下に、図面を用いて本発明の第1の実施形態に係る散薬分包装置を説明する。
 図1は、本発明の第1の実施形態に係る散薬分包装置100の概略正面図である。同図において散薬分包装置100は、図示しない装置本体のほぼ中央部に円盤配分部130を有している。円盤配分部130は、秤量部としての秤量装置10、秤量装置10の上部に配置された回転駆動部30、回転駆動部30の上部に配置された散薬の配分円盤である受け皿20等を有している。秤量装置10は、振動吸収体14を介して散薬分包装置100の図示しない装置本体に設けられた筐体連結部16に固定されている。受け皿20は、その上面の外周近傍に図示しない凹溝を有しており、この凹溝に散薬が供給される。回転駆動部30は、受け皿20を回転自在に支持すると共に回転駆動する。
(First Embodiment)
Hereinafter, the powdered medicine packaging device according to the first embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic front view of the powder packaging device 100 according to the first embodiment of the present invention. In the figure, the powder packaging device 100 has a disk distribution unit 130 at a substantially central portion of a device body (not shown). The disk distribution unit 130 has a weighing device 10 as a weighing unit, a rotation drive unit 30 arranged above the weighing device 10, a saucer 20 which is a powder distribution disk arranged above the rotation drive unit 30, and the like. ing. The weighing device 10 is fixed to a housing connecting portion 16 provided in a device main body (not shown) of the powder packaging device 100 via a vibration absorber 14. The saucer 20 has a concave groove (not shown) near the outer periphery of the upper surface thereof, and powder is supplied to the concave groove. The rotation drive unit 30 rotatably supports and drives the saucer 20.
 図2は円盤配分部130から受け皿20を取り外した状態の概略斜視図を、図3は同概略正面図を、図4は回転駆動部30を分解してモータ32及びプーリ38をそれぞれベース31よりも上方に移動させた状態の円盤配分部130の概略分解正面図をそれぞれ示している。
 図2ないし図4に示すように、秤量装置10の被測定物載置部12には回転駆動部30のベース31が固定されており、ベース31にはモータ32が固定されている。図4に示すように、ベース31にはベアリング35が固定されており、ベアリング35はプーリ38を回転自在に支持している。プーリ38の上部には受け皿ベース36が固定されており、受け皿ベース36の上部には受け皿20が着脱可能に取り付けられている。プーリ38の外周にはタイミングギヤが形成されており、このタイミングギヤとモータ32の出力軸に取り付けられたタイミングギヤ33との間には、タイミングベルト34が掛け渡されている。上述したベース31、モータ32、タイミングギヤ33、タイミングベルト34、ベアリング35、受け皿ベース36、プーリ38によって回転駆動部30が構成されている。
FIG. 2 is a schematic perspective view of a state in which the saucer 20 is removed from the disk distribution portion 130, FIG. 3 is a schematic front view of the same, and FIG. Is also shown a schematic disassembled front view of the disk distribution unit 130 in a state of being moved upward.
As shown in FIGS. 2 to 4, the base 31 of the rotation drive unit 30 is fixed to the object mounting portion 12 of the weighing device 10, and the motor 32 is fixed to the base 31. As shown in FIG. 4, a bearing 35 is fixed to the base 31, and the bearing 35 rotatably supports the pulley 38. A saucer base 36 is fixed to the upper part of the pulley 38, and a saucer 20 is detachably attached to the upper part of the saucer base 36. A timing gear is formed on the outer circumference of the pulley 38, and a timing belt 34 is hung between the timing gear and the timing gear 33 attached to the output shaft of the motor 32. The rotary drive unit 30 is composed of the base 31, the motor 32, the timing gear 33, the timing belt 34, the bearing 35, the saucer base 36, and the pulley 38 described above.
 上述の構成より秤量装置10は、被測定物載置部12に固定されているベース31、モータ32、タイミングギヤ33、タイミングベルト34、ベアリング35、受け皿ベース36、プーリ38、及び受け皿20等の総重量の測定が可能である。換言すると、受け皿20に散薬が供給されていない状態において、秤量装置10は受け皿20及び回転駆動部30等からなる風袋の重量を測定していることとなる。 From the above configuration, the weighing device 10 includes a base 31, a motor 32, a timing gear 33, a timing belt 34, a bearing 35, a saucer base 36, a pulley 38, a saucer 20, and the like fixed to the object mounting portion 12. The total weight can be measured. In other words, the weighing device 10 measures the weight of the tare including the saucer 20 and the rotary drive unit 30 in a state where the powder is not supplied to the saucer 20.
 図1に示すように受け皿20の右上方には、内部に散薬を収容可能な散薬収容容器61が着脱可能に取り付けられた散薬フィーダ部60が、散薬分包装置100の図示しない装置本体に固定されて設けられている。散薬フィーダ部60は、取り付けられた散薬収容容器61から受け皿20に向けて散薬を少量ずつ落下させる、排出手段として機能する振動部62を有している。散薬フィーダ部60は秤量装置10による測定対象から外れており、これにより秤量装置10は、受け皿20及び回転駆動部30の総重量に加え、薬剤収容容器61から受け皿20に供給された散薬の重量を測定する。このため、秤量装置10が測定した重量から上述した風袋の重量を差し引くことにより、散薬収容容器61から受け皿20に対して実際に供給した散薬の重量を算出可能である。
 散薬収容容器61から受け皿20に散薬を供給する際には、モータ32によって受け皿20を回転させながら振動部62によって散薬収容容器61を振動させることにより、散薬を受け皿20上に少量ずつ落下させる。受け皿20は、例えば30rpm程度の回転速度で回転駆動され、散薬の種類により異なるが、例えば100gの散薬を撒く場合には40回転程度回転させ、0.5gの散薬を撒く場合には15回転程度回転させる。これにより、受け皿20上の図示しない凹溝に散薬の山が均一な環状に形成される。
As shown in FIG. 1, a powder feeder unit 60 to which a powder storage container 61 capable of storing powder is detachably attached is fixed to a device body (not shown) of the powder packaging device 100 on the upper right side of the saucer 20. It is provided. The powder feeder unit 60 has a vibrating unit 62 that functions as a discharge means for dropping the powder little by little from the attached powder storage container 61 toward the saucer 20. The powder feeder unit 60 is excluded from the measurement target by the weighing device 10, so that the weighing device 10 adds the total weight of the saucer 20 and the rotary drive unit 30 to the weight of the powder supplied from the drug storage container 61 to the saucer 20. To measure. Therefore, the weight of the powder actually supplied from the powder storage container 61 to the saucer 20 can be calculated by subtracting the weight of the tare described above from the weight measured by the weighing device 10.
When the powder is supplied from the powder storage container 61 to the saucer 20, the powder storage container 61 is vibrated by the vibrating unit 62 while the saucer 20 is rotated by the motor 32, so that the powder is dropped onto the saucer 20 little by little. The saucer 20 is rotationally driven at a rotation speed of, for example, about 30 rpm, and varies depending on the type of powder. Rotate. As a result, a pile of powder is formed in a uniform annular shape in the concave groove (not shown) on the saucer 20.
 図1に示すように受け皿20の左上方には、受け皿20上に形成された環状の散薬の山を一包分ずつ落下ホッパ51に向けて放出する掻き出し部50が設けられている。掻き出し部50は、軸54に基端を回動自在に取り付けられモータ52の作動により変位自在なレバー53を有しており、レバー53の自由端にはディスク55が回転自在に取り付けられている。ディスク55はレバー53に取り付けられたモータ56の作動により矢印56aで示す方向に回転駆動され、モータ52の作動によってレバー53が変位することにより、ディスク55は受け皿20の上面に対して接離自在に構成されている。 As shown in FIG. 1, on the upper left side of the saucer 20, a scraping portion 50 is provided to discharge a pile of annular powder formed on the saucer 20 toward the falling hopper 51 one by one. The scraping portion 50 has a lever 53 whose base end is rotatably attached to the shaft 54 and which can be displaced by the operation of the motor 52, and a disk 55 is rotatably attached to the free end of the lever 53. .. The disk 55 is rotationally driven in the direction indicated by the arrow 56a by the operation of the motor 56 attached to the lever 53, and the lever 53 is displaced by the operation of the motor 52 so that the disk 55 can be brought into contact with and detached from the upper surface of the saucer 20. It is configured in.
 モータ32の作動により回転駆動されている受け皿20上に散薬を撒く場合には、モータ52の作動によりレバー53が軸54を中心として図1において反時計回り方向に回動して、ディスク55が受け皿20から離間する離間位置に変位する。撒かれた散薬を受け皿20上から分配する場合には、モータ52の作動によりレバー53が軸54を中心として離間位置から図1において時計回り方向に回動して、ディスク55が受け皿20に接触する接触位置に変位する。 When the powder is sprinkled on the saucer 20 which is rotationally driven by the operation of the motor 32, the lever 53 rotates counterclockwise in FIG. 1 by the operation of the motor 52, and the disk 55 is moved. It is displaced to a separated position away from the saucer 20. When the sprinkled powder is distributed from above the saucer 20, the lever 53 rotates about the shaft 54 in the clockwise direction in FIG. 1 due to the operation of the motor 52, and the disk 55 comes into contact with the saucer 20. Displace to the contact position.
 ディスク55が接触位置に移動した後、モータ56が作動することによりディスク55が回転を開始すると共にモータ32が作動して受け皿20が回転を開始し、受け皿20上に撒かれた散薬は一包分ずつ落下ホッパ51に放出される。このときモータ32は、受け皿20上に撒かれた散薬の重量が一包分となるように受け皿20の回転角度を決定する。例えば、受け皿20上に撒かれた散薬の総重量が20包分であれば、受け皿20の回転角度は360/20=18度となる。
 なお、掻き出し部50としては周知の構成のものを採用でき、このような周知の構成は、例えば特開2019-202801号公報に開示されている。
After the disc 55 moves to the contact position, the motor 56 operates to start the rotation of the disc 55, the motor 32 operates to start the rotation of the saucer 20, and the powder sprinkled on the saucer 20 is packaged. It is released to the falling hopper 51 minute by minute. At this time, the motor 32 determines the rotation angle of the saucer 20 so that the weight of the powder sprinkled on the saucer 20 is one packet. For example, if the total weight of the powder sprinkled on the saucer 20 is 20 packets, the rotation angle of the saucer 20 is 360/20 = 18 degrees.
As the scraping portion 50, a well-known structure can be adopted, and such a well-known structure is disclosed in, for example, Japanese Patent Application Laid-Open No. 2019-20201.
 上述したように、本実施形態で示した散薬分包装置100では受け皿20の下方に秤量装置10が設けられているため、上記の特開2019-202801号公報に開示された構成のように、散薬が収容される分包紙57を水平方向に搬送することができない。
 本実施形態の構成において、受け皿20から落下ホッパ51に放出された散薬を水平方向に搬送される分包紙57に収容させるためには、落下ホッパ51として鉛直方向に長く構成されたものを用いる必要がある。しかしこの構成では、落下ホッパ中を通過する散薬の移動距離が長くなり落下ホッパ内面への散薬の付着量が多くなることから、包装される散薬の重量が受け皿20から放出された散薬の重量よりも減少して不正確なものとなる虞がある。また、落下ホッパ自体も大型化することから、散薬分包装置が大型化してしまうという問題点がある。
As described above, in the powder packaging device 100 shown in the present embodiment, since the weighing device 10 is provided below the saucer 20, the configuration disclosed in Japanese Patent Application Laid-Open No. 2019-20201 may be the same as the above-mentioned configuration. The packaging paper 57 containing the powder cannot be transported in the horizontal direction.
In the configuration of the present embodiment, in order to accommodate the powder discharged from the saucer 20 to the drop hopper 51 in the packing paper 57 which is horizontally conveyed, the drop hopper 51 which is long in the vertical direction is used. There is a need. However, in this configuration, the moving distance of the powder passing through the falling hopper becomes long and the amount of the powder adhering to the inner surface of the falling hopper increases, so that the weight of the powder to be packaged is larger than the weight of the powder released from the saucer 20. May also decrease and become inaccurate. Further, since the drop hopper itself becomes large, there is a problem that the powder packaging device becomes large.
 このような問題点を解決するため、本実施形態で示す散薬分包装置100では、図1に示すような斜め搬送の包装装置70を用いている。二つ折りされた分包紙57が巻き付けられた図示しないロールを有する包装装置70は、本来は水平搬送部でありその底面が散薬分包装置100の図示しない装置本体に対して斜めとなるように装着された斜め搬送部76を有している。図示しないロールから引き出された分包紙57は、図示しない装置本体の前面側において斜め搬送部76により右斜め下方に向けて搬送される。
 受け皿20から掻き出し部50の作動により落下ホッパ51に放出された散薬は、二つ折りされた分包紙57に収容される。散薬が収容された分包紙57は包装装置70内において1包分ずつにシールされ、斜め搬送部76によって右斜め下方に向けて搬送された後に水平搬送部74に送られ、秤量装置10の下方を通過して分包薬剤集積部75に集積される。
In order to solve such a problem, the powder packaging device 100 shown in the present embodiment uses the diagonally transporting packaging device 70 as shown in FIG. The packaging device 70 having a roll (not shown) around which the folded packaging paper 57 is wound is originally a horizontal transport unit, and its bottom surface is slanted with respect to the device body (not shown) of the powder packaging device 100. It has a mounted diagonal transport section 76. The packing paper 57 drawn out from the roll (not shown) is conveyed diagonally downward to the right by the oblique conveying portion 76 on the front side of the apparatus main body (not shown).
The powder discharged from the saucer 20 to the drop hopper 51 by the operation of the scraping portion 50 is housed in the folded paper 57. The packaging paper 57 containing the powder is sealed in the packaging device 70 one by one, transported diagonally downward to the right by the oblique transport unit 76, and then fed to the horizontal transport unit 74, and is sent to the horizontal transport unit 74 of the weighing device 10. It passes below and is accumulated in the packaged drug accumulation unit 75.
 上述の構成により、受け皿20の下方に秤量装置10を配置しても包装装置70を備えた散薬分包装置100の大型化を抑制できる。
 なお、散薬が収容された分包紙57は、分包薬剤集積部75に設けられた図示しないリールによって巻き取る構成としてもよいし、機外に排出する構成としてもよい。また、図1においては包装装置70を簡略化して記載しているが、実際の包装装置70は図9に示すように構成されている。
With the above configuration, even if the weighing device 10 is arranged below the saucer 20, it is possible to suppress the increase in size of the powder packaging device 100 provided with the packaging device 70.
The packaging paper 57 containing the powder may be wound by a reel (not shown) provided in the packaging drug accumulating portion 75, or may be discharged to the outside of the machine. Further, although the packaging device 70 is simplified and described in FIG. 1, the actual packaging device 70 is configured as shown in FIG.
 図5は、本実施形態に用いられる散薬分包装置100の制御ブロック図である。符号110は散薬分包装置100の全体的な制御を行う全体制御部であり、全体制御部110には包装装置70、円盤配分部130の制御を行う円盤配分制御部140、処方箋システム200が接続されている。処方箋システム200は、薬種情報等を含む処方箋情報を記憶した記憶部200aを有しており、散薬分包装置100以外の外部装置やクラウド上に設けられていて、散薬分包装置100と相互通信可能に構成されている。
 制御部として機能する円盤配分制御部140は、受け皿20を回転駆動するモータ32、レバー53を揺動変位させるモータ52、ディスク55を回転駆動するモータ56、振動部62、秤量部10の作動をそれぞれ制御する。
FIG. 5 is a control block diagram of the powder packaging device 100 used in the present embodiment. Reference numeral 110 is an overall control unit that controls the entire powder packaging device 100, and the packaging device 70, the disk distribution control unit 140 that controls the disk distribution unit 130, and the prescription system 200 are connected to the overall control unit 110. Has been done. The prescription system 200 has a storage unit 200a that stores prescription information including drug type information, and is provided on an external device other than the powder packaging device 100 or on the cloud, and communicates with the powder packaging device 100. It is configured to be possible.
The disk distribution control unit 140, which functions as a control unit, operates the motor 32 that rotationally drives the saucer 20, the motor 52 that swings and displaces the lever 53, the motor 56 that rotationally drives the disk 55, the vibrating unit 62, and the weighing unit 10. Control each.
 上述した散薬分包装置100の第1の実施形態における動作を、図7に示すフローチャートに基づいて説明する。
 散薬の分包動作が開始されると、全体制御部110は処方箋システム200から処方すべき散薬の種類と一処方分の重量情報とを含む薬種情報を取得し(ST01)、取得した散薬の重量情報を円盤配分制御部140に出力する。情報を受けた円盤配分制御部140は、モータ32を駆動して受け皿20を回転させ(ST02)、これにより受け皿20への散薬の供給準備が完了する。
 その後、散薬供給前に、秤量装置10により受け皿20及び回転駆動部30等からなる風袋の重量が測定される(ST03)。ここで、散薬供給後に測定された重量値から風袋の重量値を減算することにより散薬のみの重量を算出してもよいし、風袋の重量値をゼロ基準として散薬供給後に散薬のみの重量を得てもよい。
The operation of the powder packaging device 100 in the first embodiment described above will be described with reference to the flowchart shown in FIG.
When the powder packaging operation is started, the overall control unit 110 acquires drug type information including the type of powder to be prescribed and the weight information for one prescription from the prescription system 200 (ST01), and the weight of the acquired powder. The information is output to the disk distribution control unit 140. Upon receiving the information, the disk distribution control unit 140 drives the motor 32 to rotate the saucer 20 (ST02), whereby the preparation for supplying the powder to the saucer 20 is completed.
Then, before the powder is supplied, the weight of the tare including the saucer 20 and the rotary drive unit 30 is measured by the weighing device 10 (ST03). Here, the weight of the powder only may be calculated by subtracting the weight value of the tare from the weight value measured after the powder is supplied, or the weight of the powder only may be obtained after the powder is supplied with the weight value of the tare as a zero standard. You may.
 その後、円盤配分制御部140は振動部62を駆動させて(ST04)、散薬収容容器61から散薬を少量ずつ受け皿20へと落下させて供給する。そして、散薬を供給しながら秤量装置10によって受け皿20に供給された散薬の重量を測定する(ST05)。
 散薬の重量を測定する過程で円盤配分制御部140は、受け皿20に供給される散薬の重量が所定量に達したか否かを判断する(ST06)。これは、受け皿20への散薬の供給を停止する際に、供給した散薬の総重量値をできるだけ正確な値にしたいためである。散薬収容容器61から受け皿20への散薬の供給は可能な限り短時間で行いたいため、単位時間当たりの散薬の供給量はある程度の量に設定されている。本実施形態では、供給の終了時において、振動部62の振動強度を弱めて単位時間当たりにおける散薬の供給量を少なくし、供給した散薬の総重量値が一処方分の重量である一処方量となるときに、供給されるであろう散薬重量を見込んで事前に振動を停止することにより、供給した散薬の総重量値を正確な一処方量の値に近付けている。
After that, the disk distribution control unit 140 drives the vibrating unit 62 (ST04) to drop the powder from the powder storage container 61 into the saucer 20 little by little and supply it. Then, the weight of the powder supplied to the saucer 20 by the weighing device 10 is measured while supplying the powder (ST05).
In the process of measuring the weight of the powder, the disk distribution control unit 140 determines whether or not the weight of the powder supplied to the saucer 20 has reached a predetermined amount (ST06). This is because when the supply of the powder to the saucer 20 is stopped, the total weight value of the supplied powder is desired to be as accurate as possible. Since it is desired to supply the powder from the powder storage container 61 to the saucer 20 in the shortest possible time, the amount of powder supplied per unit time is set to a certain amount. In the present embodiment, at the end of supply, the vibration intensity of the vibrating portion 62 is weakened to reduce the supply amount of powdered powder per unit time, and the total weight value of the supplied powdered powder is the weight of one prescription amount. At that time, the total weight value of the supplied powder is brought close to the value of one prescription amount by stopping the vibration in advance in anticipation of the powder weight that will be supplied.
 すなわち、受け皿20に供給された散薬が一処方量に達する直前の重量である所定量に達した時点で、円盤配分制御部140は振動部62の振動強度を弱めて散薬収容容器61からの散薬供給量を減少させ、見込み分の散薬重量ができるだけ正確となるように調整している。しかし、散薬はその種類によって比重が異なることから、本実施形態では円盤配分制御部140が供給される散薬の種類に応じて用いる所定量を変更している。
 図6を用いて所定量の変更について説明する。図6に示す線図において、横軸は散薬分包装置100の動作時間を、縦軸は秤量装置10の秤量値をそれぞれ示している。また、実線は比重が大きい散薬の重量増加値を、破線は比重が小さい散薬の重量増加値をそれぞれ示している。図6に示すように、秤量開始後における単位時間当たりの重量増加値は比重が小さい散薬に比して比重が大きい散薬の方が大きく、比重が小さい散薬に比して比重が大きい散薬は重量増加に要する時間が短くなる。
That is, when the powder supplied to the saucer 20 reaches a predetermined amount, which is the weight immediately before reaching one prescription amount, the disk distribution control unit 140 weakens the vibration intensity of the vibration unit 62 and powders from the powder storage container 61. The supply is reduced and the expected powder weight is adjusted to be as accurate as possible. However, since the specific density of powdered medicine differs depending on the type, in the present embodiment, the predetermined amount used by the disk distribution control unit 140 is changed according to the type of powdered medicine supplied.
A predetermined amount of change will be described with reference to FIG. In the diagram shown in FIG. 6, the horizontal axis represents the operating time of the powder packaging device 100, and the vertical axis represents the weighing value of the weighing device 10. The solid line shows the weight increase value of the powder having a large specific density, and the broken line shows the weight increase value of the powder having a small specific density. As shown in FIG. 6, the weight increase value per unit time after the start of weighing is larger for powders with a large specific density than for powders with a small specific density, and for powders with a large specific density compared to powders with a small specific density. The time required for the increase is shortened.
 本実施形態では、散薬の供給量が供給の終了直前である所定量に達したときに、円盤配分制御部140が振動部62の振動強度を弱めて単位時間当たりにおける散薬供給量を減少させている。ここで、比重が大きい散薬と比重が小さい散薬とにおいて所定量を同じとした場合には、所定量から一処方量まで達する時間は比重が大きい散薬の方が短くなる。このため、比重が小さい散薬が一処方量で供給される際に用いられる所定量で比重が大きい散薬の供給量を減少させた場合には、供給量の減速が間に合わずに供給量が一処方量を超えてしまう。そこで本実施形態では、図6に示すように、比重が小さい散薬の所定量1と一処方量との差に対して、比重が大きい散薬の所定量2と一処方量との差が大きくなるように、散薬の比重に応じて所定量を変更している。この構成により、散薬の比重の大小に拘わらず散薬収容容器61から受け皿20への散薬供給量の正確性を向上できる。 In the present embodiment, when the supply amount of powder reaches a predetermined amount immediately before the end of supply, the disk distribution control unit 140 weakens the vibration intensity of the vibration unit 62 to reduce the powder supply amount per unit time. There is. Here, when the predetermined amount is the same for the powder having a large specific density and the powder having a small specific density, the time required to reach one prescribed amount from the predetermined amount is shorter for the powder having a large specific density. Therefore, when the supply amount of the powder having a large specific density is reduced by the predetermined amount used when the powder having a small specific density is supplied in one prescription amount, the supply amount cannot be decelerated in time and the supply amount is one prescription. It exceeds the amount. Therefore, in the present embodiment, as shown in FIG. 6, the difference between the predetermined amount 1 of the powder having a small specific density and the one prescription amount is large compared to the difference between the predetermined amount 2 of the powder having a large specific density and the one prescription amount. As described above, the predetermined amount is changed according to the specific gravity of the powder. With this configuration, the accuracy of the amount of powder supplied from the powder storage container 61 to the saucer 20 can be improved regardless of the magnitude of the specific gravity of the powder.
 上述したステップST06の判断は、供給された散薬の重量が所定量に達するまで継続される。供給された散薬の重量が所定量に達すると、円盤配分制御部140は振動部62の振動強度を低下させ(ST07)、振動部62により弱い振動で散薬の供給を継続する。そして、供給された散薬の重量が一処方量に到達すると(ST08)、円盤配分制御部140からの動作制御によりモータ32が停止されると共に振動部62の駆動が停止される(ST09)。
 受け皿20に一処方量の散薬が供給されると、受け皿20を間欠的に回転させて掻き出し部50により一包分ずつの散薬を落下ホッパ51に放出する掻き出し動作が行われる(ST10)。落下ホッパ51に放出された散薬は、包装装置70によって一包ずつシールされた後に搬送され、水平搬送部74を介して分包薬剤集積部75に集積される。
The determination in step ST06 described above is continued until the weight of the supplied powder reaches a predetermined amount. When the weight of the supplied powder reaches a predetermined amount, the disk distribution control unit 140 reduces the vibration intensity of the vibrating unit 62 (ST07), and the vibrating unit 62 continues to supply the powder with weak vibration. Then, when the weight of the supplied powder reaches one prescribed amount (ST08), the motor 32 is stopped and the driving of the vibrating unit 62 is stopped by the operation control from the disk distribution control unit 140 (ST09).
When a prescribed amount of powder is supplied to the saucer 20, a scraping operation is performed in which the saucer 20 is intermittently rotated and the powder for each packet is discharged to the drop hopper 51 by the scraping unit 50 (ST10). The powdered medicine released to the drop hopper 51 is sealed one by one by the packaging device 70 and then transported, and is accumulated in the packaged drug accumulating unit 75 via the horizontal transport unit 74.
 上述の構成によれば、散薬フィーダ部60から供給された散薬は、散薬収容容器61から供給されながら秤量装置10によって秤量されつつ直接的に受け皿20に供給され、掻き出し部50の作動により分包処理される。このため、事前に散薬の重量を測定することなく、かつ簡単な構成及び制御でコストアップすることなく、分包される散薬の重量を正確に測定することが可能な散薬分包装置を提供できる。
 また、上述した特許文献3(特開平7-80043号公報)に開示された技術では、散薬を収容したカセットから計量装置に散薬を供給して計量し、計量装置から配分分割装置に計量された散薬を供給している。このように、カセットから供給された散薬が計量装置を介して配分分割装置に供給されているため、散薬が計量装置内に残留して配分分割装置に供給される散薬量が計量値よりも減少してしまうという問題点がある。
 しかし本実施形態では、散薬収容容器61から受け皿20へと直接的に供給された散薬の重量を、散薬を供給しつつ秤量部10によって計測するので、測定された散薬が供給途中で他の部材に付着することがなく、処方される散薬の重量を正確に測定できる。
According to the above configuration, the powder supplied from the powder feeder unit 60 is directly supplied to the saucer 20 while being supplied from the powder storage container 61 and weighed by the weighing device 10, and is packaged by the operation of the scraping unit 50. It is processed. Therefore, it is possible to provide a powder packaging device capable of accurately measuring the weight of the powder to be packaged without measuring the weight of the powder in advance and without increasing the cost with a simple configuration and control. ..
Further, in the technique disclosed in Patent Document 3 (Japanese Unexamined Patent Publication No. 7-80043) described above, the powder is supplied from the cassette containing the powder to the measuring device and weighed, and the powder is weighed from the measuring device to the distribution dividing device. Supplying powdered medicine. In this way, since the powder supplied from the cassette is supplied to the distribution dividing device via the measuring device, the powder remains in the measuring device and the amount of powder supplied to the distribution dividing device is smaller than the measured value. There is a problem that it will be done.
However, in the present embodiment, the weight of the powder directly supplied from the powder storage container 61 to the saucer 20 is measured by the weighing unit 10 while supplying the powder, so that the measured powder is supplied to another member during the supply. The weight of the prescribed powder can be accurately measured without adhering to.
 ここで、本実施形態で用いられる所定量について説明する。上述したように、所定量は使用される散薬の比重すなわち種類に基づいて予め決定されている。本実施形態では、使用する散薬の種類毎に、分包動作に先立って分包動作時とほぼ同じ環境条件で所定量をそれぞれ異ならせて、各所定量毎にそれぞれ10回程度の散薬供給を一処方量分ずつ行っている。そして、その平均値が一処方量に対して最も近似する値となる所定量を用いている。この所定量は、さらに一処方量の値毎にそれぞれ複数種類が決定されている。これ等複数の所定量は、散薬の種類別及び一処方量の値別にそれぞれテーブル化されて、予め記憶部200aに記憶されている。
 なお、一処方量の値は個人の病状や処方日数により変わるため、記憶部200aに記憶する所定量の値は、散薬の種類別及び複数の一処方量に100%以下の割合を乗じた値別としてもよい。また、ステップST06では一処方量に近付いた段階で供給量を減らすことが目的である。このため、散薬の種類別に目標値である一処方量までの差分量δを記憶部200aに記憶させておき、ステップST06において一処方量から差分量δを減算した「一処方量-δ」を所定量として用いてもよい。
Here, a predetermined amount used in this embodiment will be described. As mentioned above, the predetermined amount is predetermined based on the specific density or type of powder used. In the present embodiment, prior to the packaging operation, a predetermined amount is different for each type of powder to be used under substantially the same environmental conditions as during the packaging operation, and the powder is supplied about 10 times for each predetermined amount. It is done by the prescribed amount. Then, a predetermined amount is used whose average value is the most approximate value for one prescription amount. A plurality of types of this predetermined amount are further determined for each value of one prescription amount. These plurality of predetermined amounts are tabulated according to the type of powder and the value of one prescription amount, and are stored in advance in the storage unit 200a.
Since the value of one prescription amount changes depending on the individual's medical condition and the number of prescription days, the value of the predetermined amount stored in the storage unit 200a is a value obtained by multiplying each type of powdered drug and a plurality of one prescription amount by a ratio of 100% or less. It may be different. Further, in step ST06, the purpose is to reduce the supply amount at the stage when it approaches one prescription amount. Therefore, the difference amount δ up to the target value of one prescription amount for each type of powder is stored in the storage unit 200a, and in step ST06, the difference amount δ is subtracted from the one prescription amount to obtain “one prescription amount −δ”. It may be used as a predetermined amount.
 第1の実施形態では、図7に示すステップST06ないしST07において、供給される散薬の種類に応じてそれぞれ異なる時期で振動部62の振動強度を低下させ、散薬収容容器61から受け皿20に供給される散薬の供給量を低減させている。しかし、このような処理を行うことなくステップST05からステップST06ないしステップST07を経ずにステップST08の停止判断に進み、振動部62の作動を一定の強度で行う構成としても上述した第1の実施形態における作用効果と同様の作用効果を得ることができる。 In the first embodiment, in steps ST06 to ST07 shown in FIG. 7, the vibration intensity of the vibrating portion 62 is reduced at different times depending on the type of powder to be supplied, and the vibration is supplied from the powder storage container 61 to the saucer 20. The supply of powdered medicine is reduced. However, the first embodiment described above is also performed as a configuration in which the stop determination of step ST08 proceeds from step ST05 to step ST06 or step ST07 without performing such processing, and the vibrating portion 62 is operated with a constant strength. It is possible to obtain the same action and effect as the action and effect in the form.
 第1の実施形態では、所定量の値を含む散薬の薬種情報を散薬分包装置100の外部に設けられた処方箋システム200の記憶部200aに記憶する構成を示したが、散薬の薬種情報を散薬分包装置100の内部に記憶する構成としてもよい。この場合、散薬の薬種情報を記憶する記憶部は、例えば全体制御部110の内部に記憶部110aとして、あるいは円盤配分制御部140の内部に記憶部140aとして、さらには散薬分包装置100の図示しない装置本体の内部に記憶部100aとして設けられる。記憶部100aは、全体制御部110または円盤配分制御部140に接続される。この構成においても、第1の実施形態と同様の作用効果を得ることができる。
 また、第1の実施形態では、処方箋システム200から薬種情報を含む一処方分の重量情報として一処方量の値を取得しているが、一処方量の値は散薬分包装置100が有する図示しない操作パネルから装置操作者の入力により取得してもよい。
In the first embodiment, the configuration is shown in which the powdered drug type information including the value of a predetermined amount is stored in the storage unit 200a of the prescription system 200 provided outside the powdered drug packaging device 100, but the powdered drug type information is stored. It may be configured to be stored inside the powder packaging device 100. In this case, the storage unit for storing the drug type information of the powder is, for example, a storage unit 110a inside the overall control unit 110, a storage unit 140a inside the disk distribution control unit 140, and further, the powder packaging device 100 is shown. It is provided as a storage unit 100a inside the main body of the device. The storage unit 100a is connected to the overall control unit 110 or the disk distribution control unit 140. Also in this configuration, the same effect as that of the first embodiment can be obtained.
Further, in the first embodiment, the value of one prescription amount is acquired from the prescription system 200 as the weight information of one prescription including the drug type information, but the value of one prescription amount is shown in the powder packaging device 100. It may be acquired by input of the device operator from the operation panel.
 (第2の実施形態)
 次に、本発明の第2の実施形態について説明する。第1の実施形態では、図7に示すステップST08において、散薬収容容器61から受け皿20に供給された散薬の供給量が予め定められた一処方量に達した際に振動部62を停止させ、散薬収容容器61から受け皿20への散薬の供給を停止させている。しかし、実際には一処方量で散薬の供給を停止しても、受け皿20の上方の空間には飛散した散薬が残留しており、この空中に残留した散薬である空中残分が受け皿20上に落下すると、供給量が一処方量を超えてしまう。
 そこで、本発明の第2の実施形態では、予測される空中残分の重量αを上述した一処方量から予め差し引いた重量を、新たな一処方量である新一処方量βとして用いる。ここで上述した一処方量をγとすると、図10に示すように、一処方量γ=空中残分の重量α+新一処方量βとなる。
(Second Embodiment)
Next, a second embodiment of the present invention will be described. In the first embodiment, in step ST08 shown in FIG. 7, the vibrating unit 62 is stopped when the supply amount of the powder supplied from the powder storage container 61 to the saucer 20 reaches a predetermined prescription amount. The supply of powder from the powder storage container 61 to the saucer 20 is stopped. However, in reality, even if the supply of powder is stopped with one prescription amount, the scattered powder remains in the space above the saucer 20, and the air residue, which is the powder remaining in the air, is on the saucer 20. If it falls to, the supply amount will exceed one prescription amount.
Therefore, in the second embodiment of the present invention, the weight obtained by subtracting the predicted weight α of the air residue from the above-mentioned one prescription amount in advance is used as a new one prescription amount β. Assuming that the above-mentioned one prescription amount is γ, as shown in FIG. 10, one prescription amount γ = weight α of the air residue + new one prescription amount β.
 空中残分の重量αは、散薬の比重すなわち種類や落下時における空気抵抗値により変化する。このため、例えば分包動作に先立って分包動作時とほぼ同じ環境条件で空中残分の重量αを10回程度測定しておき、その平均値を求めることによって空中残分の重量αを設定することが望ましい。空中残分の重量αの測定は、受け皿20に供給された散薬が一処方量γとなった際に振動部62の作動を停止させてそのときの重量を秤量装置10によって測定し、その後、空中残分が受け皿20上に舞い降りるまで待機した後に秤量装置10によって再度重量測定を行い、増加した重量値を空中残分の重量αとして測定する。測定値に基づいて設定した空中残分の重量αは、散薬の種類毎に薬種情報として処方箋システム200の記憶部200aに記憶され、必要に応じて読み出される。 The weight α of the balance in the air changes depending on the specific gravity of the powder, that is, the type and the air resistance value at the time of dropping. Therefore, for example, prior to the packaging operation, the weight α of the air residue is measured about 10 times under almost the same environmental conditions as during the packaging operation, and the weight α of the air residue is set by calculating the average value. It is desirable to do. The weight α of the air residue is measured by stopping the operation of the vibrating unit 62 when the amount of powder supplied to the saucer 20 reaches one prescribed amount γ, measuring the weight at that time by the weighing device 10, and then measuring the weight. After waiting until the air residue falls on the saucer 20, the weight is measured again by the weighing device 10, and the increased weight value is measured as the weight α of the air residue. The weight α of the air residue set based on the measured value is stored in the storage unit 200a of the prescription system 200 as drug type information for each type of powder, and is read out as needed.
 本発明の第2の実施形態によれば、散薬収容容器61から受け皿20に供給される散薬として、受け皿20上に実際に供給された散薬の重量に加えて、受け皿20の上方空間に残存した空中残分を含んだ重量を一処方量としている。これにより、散薬の空中残分が受け皿20上に舞い降りた際に測定される一処方量として、予め定められた一処方量に対してより近付いた正確な重量を測定でき、処方重量の正確性をより一層向上することができる。
 第2の実施形態では、空中残分の重量αを含む散薬の薬種情報を記憶部200aに記憶する構成を示したが、散薬の薬種情報を散薬分包装置100の内部、例えば記憶部100a,110a,140aに記憶する構成としてもよい。この構成においても、第2の実施形態と同様の作用効果を得ることができる。
 また、第2の実施形態においても第1の実施形態と同様に、ステップST05からステップST06ないしステップST07を経ずにステップST08の停止判断に進み、振動部62の作動を一定の強度で行う構成としても、上述した作用効果と同様の作用効果を得ることができる。
According to the second embodiment of the present invention, as the powder supplied from the powder storage container 61 to the saucer 20, in addition to the weight of the powder actually supplied on the saucer 20, it remains in the space above the saucer 20. The weight including the air residue is taken as one prescription amount. As a result, it is possible to measure an accurate weight that is closer to a predetermined prescription amount as a prescription amount to be measured when the air residue of the powder falls on the saucer 20, and the accuracy of the prescription weight can be measured. Can be further improved.
In the second embodiment, the powder drug type information including the weight α of the air residue is stored in the storage unit 200a, but the powder drug type information is stored inside the powder powder packaging device 100, for example, the storage unit 100a, It may be configured to be stored in 110a and 140a. Also in this configuration, the same effect as that of the second embodiment can be obtained.
Further, also in the second embodiment, similarly to the first embodiment, the process proceeds from step ST05 to the stop determination of step ST08 without going through steps ST06 or ST07, and the vibrating unit 62 is operated with a constant intensity. However, it is possible to obtain the same effect as the above-mentioned effect.
 (第3の実施形態)
 第1及び第2の各実施形態では、円盤配分部130に秤量装置10を設けて円盤配分部130の重量を測定する構成を示した。しかし、このような円盤配分部を二組設け、各円盤配分部のそれぞれの配分円盤から配分した散薬を共通の落下ホッパによって分包紙間に収容しようとすると、秤量装置10の存在により分包紙を水平搬送することができない。すなわち、水平搬送する分包紙間に散薬を収容するためには、落下ホッパが配分円盤の直下で散薬を受け取り、秤量装置10よりも下方で分包紙に散薬を収容する必要がある。
(Third Embodiment)
In each of the first and second embodiments, a configuration is shown in which a weighing device 10 is provided in the disk distribution unit 130 to measure the weight of the disk distribution unit 130. However, when two sets of such disk distribution units are provided and the powder distributed from each distribution disk of each disk distribution unit is to be accommodated between the packaging papers by a common drop hopper, the packaging is performed due to the presence of the weighing device 10. Paper cannot be transported horizontally. That is, in order to store the powder between the horizontally conveyed packaging papers, the falling hopper needs to receive the powders directly under the distribution disk and store the powders in the packaging paper below the weighing device 10.
 しかしこの構成では、落下ホッパとして鉛直方向に長く構成されたものを用いる必要があり、円盤配分部で散薬の重量を正確に秤量したにも拘わらず、落下ホッパ内面への散薬の付着量が多くなることから、分包した散薬の重量が不正確なものとなる虞がある。
 このため、第3の実施形態では円盤配分部を二組設け、各円盤配分部の配分円盤から一包分ずつ放出した散薬を各配分円盤間に設けられた共通の落下ホッパによって受け入れている。そして、分包紙を一方の配分円盤の下方から他方の秤量部下方に向けて斜めに構成された搬送路に沿って搬送する構成とした。この構成により落下ホッパを小さくでき、一包分ずつに分包された散薬の量が落下ホッパに付着することで減少することを防止できる。
However, in this configuration, it is necessary to use a drop hopper that is long in the vertical direction, and even though the weight of the powder is accurately weighed by the disk distribution part, the amount of powder adhered to the inner surface of the drop hopper is large. Therefore, the weight of the packaged powder may be inaccurate.
For this reason, in the third embodiment, two sets of disk distribution units are provided, and powders discharged one packet at a time from the distribution disk of each disk distribution unit are received by a common drop hopper provided between each distribution disk. Then, the packaging paper is conveyed along a transport path formed diagonally from below the distribution disk on one side to the bottom of the weighing portion on the other side. With this configuration, the falling hopper can be made smaller, and it is possible to prevent the amount of powder powder packaged in each packet from being reduced by adhering to the falling hopper.
 図8及び図9は本発明の第3の実施形態を示しており、図8は第3の実施形態に係る散薬分包装置101の概略平面図を、図9は同概略正面図をそれぞれ示している。この第3の実施形態において、上述した第1の実施形態と同様の部材には同様の符号を付し、個々の詳細な説明は省略する。
 散薬分包装置101は、秤量装置10、配分円盤である受け皿20、回転駆動部30、掻き出し部50、散薬フィーダ部60をそれぞれ左右対称に二組ずつ有している。各受け皿20間には、各掻き出し部50から放出された散薬を受け入れる単一の落下ホッパ51が設けられている。
8 and 9 show a third embodiment of the present invention, FIG. 8 shows a schematic plan view of the powder packaging device 101 according to the third embodiment, and FIG. 9 shows a schematic front view of the powder packaging device 101. ing. In this third embodiment, the same members as those in the first embodiment described above are designated by the same reference numerals, and detailed description of each member will be omitted.
The powder packaging device 101 has two sets of a weighing device 10, a saucer 20 which is a distribution disk, a rotation driving unit 30, a scraping unit 50, and a powder feeder unit 60, respectively, symmetrically. Between each saucer 20, a single drop hopper 51 for receiving the powder discharged from each scraping portion 50 is provided.
 散薬分包装置101は、二つ折りされた分包紙57を巻き付けたロールR(図8参照)を有する包装装置70を有している。包装装置70は、その底面が散薬分包装置101の図示しない装置本体に対して斜めに装着された斜め搬送部76を有している。
 一方の受け皿20の下方に位置するロールRから前方に向けて引き出された分包紙57は、装置前面側で斜め右下方に向かう分包紙搬送路71に沿って搬送され、搬送途中において落下ホッパ51の下部を二つ折り部の間に挿入される。落下ホッパ51には掻き出し部50から散薬が放出され、放出された散薬は落下ホッパ51を介して分包紙57間に収容される。
The powder packaging device 101 has a packaging device 70 having a roll R (see FIG. 8) around which the folded packaging paper 57 is wound. The packaging device 70 has an oblique transport portion 76 whose bottom surface is obliquely mounted on the main body of the powder packaging device 101 (not shown).
The packing paper 57 pulled out from the roll R located below the one tray 20 toward the front is conveyed along the packing paper transport path 71 diagonally downward to the right on the front side of the apparatus, and falls during the transport. The lower part of the hopper 51 is inserted between the folded portions. Powder is discharged from the scraping portion 50 to the falling hopper 51, and the released powder is accommodated between the packaging papers 57 via the falling hopper 51.
 散薬が収容された分包紙57は、分包紙搬送路71に沿って右斜め下方に搬送され、ヒートシール部72において一包分毎にヒートシールされる。その後、ミシン目形成部73においてシートシールされた部位にミシン目が形成された後、分包紙57は包装散薬集積部75に集積される。なお、散薬が収容された分包紙57は、分包薬剤集積部75に設けられた図示しないリールによって巻き取る構成としてもよいし、機外に排出する構成としてもよい。 The packing paper 57 containing the powder is conveyed diagonally downward to the right along the packing paper transport path 71, and is heat-sealed for each packet at the heat-sealing portion 72. Then, after the perforations are formed in the sheet-sealed portion in the perforation forming portion 73, the packing paper 57 is accumulated in the packaging powder accumulating portion 75. The packaging paper 57 containing the powder may be wound by a reel (not shown) provided in the packaging drug accumulating portion 75, or may be discharged to the outside of the machine.
 上述の構成によれば、秤量装置10をそれぞれ有する二組の円盤配分部130を有する構成において、分包紙57を一方の円盤配分部130が有する配分円盤20の下方から他方の円盤配分部130が有する秤量装置10の下方に向けて搬送する分包紙搬送路71に沿って搬送するので、装置の大型化を防止しつつ散薬の重量を正確に秤量して分包することが可能な散薬分包装置101を提供できる。 According to the above configuration, in a configuration having two sets of disk distribution units 130 each having a weighing device 10, the packing paper 57 is placed from below the distribution disk 20 of one disk distribution unit 130 to the other disk distribution unit 130. Since the paper is conveyed along the packing paper transport path 71 which is conveyed downward of the weighing device 10 possessed by the paper, the powder can be accurately weighed and packaged while preventing the device from becoming large in size. The packaging device 101 can be provided.
 以上、本発明の好ましい実施の形態について説明したが、本発明は係る特定の実施形態に限定されるものではなく、上述の説明で特に限定しない限り、特許請求の範囲に記載された本発明の趣旨の範囲内において、種々の変形・変更が可能である。本発明の実施の形態に記載された効果は、本発明から生じる最も好適な効果を例示したに過ぎず、本発明による効果は、本発明の実施の形態に記載されたものに限定されるものではない。
 上述した構成では、配分円盤上に散薬を供給する方式として振動によるものを説明したが、散薬の供給方式は振動によるものに限られず、他の方式、例えば散薬収容容器からスクリュ等の回転運動により散薬を放出して供給する方式、散薬収容容器から放出された散薬をコンベヤによって供給する方式等を採用してもよい。
Although the preferred embodiment of the present invention has been described above, the present invention is not limited to the specific embodiment, and unless otherwise specified in the above description, the present invention described in the claims. Various modifications and changes are possible within the scope of the purpose. The effects described in the embodiments of the present invention merely exemplify the most preferable effects arising from the present invention, and the effects according to the present invention are limited to those described in the embodiments of the present invention. is not it.
In the above configuration, the method of supplying the powder on the distribution disk by vibration has been described, but the method of supplying the powder is not limited to the method of vibration, and other methods, for example, by rotational movement such as a screw from the powder storage container. A method of discharging and supplying the powder, a method of supplying the powder released from the powder storage container by a conveyor, and the like may be adopted.
10・・・秤量部(秤量装置)、20・・・配分円盤(受け皿)、30・・・回転駆動部、50・・・掻き出し部、61・・・散薬収容容器、62・・・排出手段(振動部)、70・・・包装装置、100,101・・・散薬分包装置、140・・・制御部(円盤配分制御部) 10 ... Weighing unit (weighing device), 20 ... Distribution disk (receiver), 30 ... Rotation drive unit, 50 ... Scraping unit, 61 ... Powder storage container, 62 ... Discharge means (Vibration unit), 70 ... Packaging device, 100, 101 ... Powder packaging device, 140 ... Control unit (disk distribution control unit)

Claims (6)

  1.  散薬を収容し、収容した散薬を排出する排出手段を有する散薬収容容器と、
     前記散薬収容容器から排出された散薬が上面に供給され、供給された散薬が前記上面において均等な環状に配分される回転自在な配分円盤と、
     前記配分円盤を支持すると共に回転駆動する回転駆動部と、
     前記配分円盤及び前記回転駆動部及び前記配分円盤に供給された散薬の総重量を測定する秤量部と、
     前記排出手段が散薬を排出しているときに、前記秤量部の重量測定結果に基づいて前記散薬収容容器から前記配分円盤に供給された散薬の供給重量を測定し、測定した前記供給重量が一処方量となるように前記排出手段の動作を制御する制御部と、
     前記配分円盤から一包分ずつ散薬を放出する掻き出し部と、
     前記掻き出し部により一包分ずつ放出された散薬を包装する包装装置と、
    を有する散薬分包装置。
    A powder storage container having a discharge means for storing powder and discharging the contained powder,
    A rotatable distribution disk in which the powder discharged from the powder storage container is supplied to the upper surface and the supplied powder is distributed evenly in an annular shape on the upper surface.
    A rotary drive unit that supports and rotationally drives the distribution disk,
    A weighing unit for measuring the total weight of the distribution disk, the rotation drive unit, and the powder supplied to the distribution disk, and a weighing unit.
    When the discharging means is discharging the powder, the supply weight of the powder supplied from the powder storage container to the distribution disk is measured based on the weight measurement result of the weighing unit, and the measured supply weight is one. A control unit that controls the operation of the discharge means so as to obtain a prescribed amount,
    A scraping part that discharges powder from the distribution disk one packet at a time,
    A packaging device for packaging powders released one by one by the scraping portion, and a packaging device.
    Powder packaging device with.
  2.  請求項1記載の散薬包装装置において、
     前記制御部は、前記供給重量が前記一処方量に到達する直前の所定量に達した際に、前記排出手段の動作を制御して前記散薬収容容器から前記配分円盤に供給される散薬の重量を減少させることを特徴とする散薬分包装置。
    In the powder packaging device according to claim 1,
    The control unit controls the operation of the discharge means when the supply weight reaches a predetermined amount immediately before reaching the one prescribed amount, and the weight of the powder supplied from the powder storage container to the distribution disk. A powder packaging device characterized by reducing the amount of powder.
  3.  請求項2記載の散薬包装装置において、
     前記所定量は、前記散薬収容容器から前記配分円盤に供給される散薬の種類毎に異なることを特徴とする散薬分包装置。
    In the powder packaging device according to claim 2,
    A powder powder packaging device, wherein the predetermined amount differs depending on the type of powder supplied from the powder storage container to the distribution disk.
  4.  請求項3記載の散薬包装装置において、
     前記所定量は記憶手段に記憶され、前記制御部は前記記憶手段から前記所定量を読み出して前記排出手段の動作を制御することを特徴とする散薬分包装置。
    In the powder packaging device according to claim 3,
    A powder dispensing device, characterized in that the predetermined amount is stored in a storage means, and the control unit reads the predetermined amount from the storage means and controls the operation of the discharge means.
  5.  請求項1ないし4の何れか一つに記載の散薬分包装置において、
     前記一処方量は、前記散薬収容容器から前記配分円盤に供給される散薬が空中に飛散する空中残分を含むことを特徴とする散薬分包装置。
    In the powder packaging device according to any one of claims 1 to 4,
    The one prescription amount is a powder packaging device, which comprises an aerial residue in which powder supplied from the powder storage container to the distribution disk is scattered in the air.
  6.  請求項5記載の散薬分包装置において、
     前記空中残分は、前記散薬収容容器から前記配分円盤に供給される散薬の種類毎に異なることを特徴とする散薬分包装置。
    In the powder packaging device according to claim 5,
    The powder packaging device, characterized in that the air residue differs depending on the type of powder supplied from the powder storage container to the distribution disk.
PCT/JP2021/000392 2020-02-27 2021-01-07 Powdered medicine division and packaging device WO2021171799A1 (en)

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