CN210847753U - A school type device for welding frame - Google Patents

A school type device for welding frame Download PDF

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Publication number
CN210847753U
CN210847753U CN201921833626.5U CN201921833626U CN210847753U CN 210847753 U CN210847753 U CN 210847753U CN 201921833626 U CN201921833626 U CN 201921833626U CN 210847753 U CN210847753 U CN 210847753U
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China
Prior art keywords
welding frame
roller
welding
rack platform
transmission
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CN201921833626.5U
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Chinese (zh)
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刘治
党承瑜
刘智豪
胡伟
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Changsha Huaheng Robot System Co ltd
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Changsha Huaheng Robot System Co ltd
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Abstract

The utility model discloses a type correcting device for a welding frame, which comprises a rack platform, wherein the rack platform is used for being butted with an external transmission mechanism, a liftable roller transmission mechanism is arranged below the rack platform, the roller transmission mechanism is used for continuously transmitting the welding frame transmitted by the external transmission mechanism to the rack platform after being lifted, and the welding frame is dropped on the rack platform after being descended; the rack platform is provided with a positioning and fixing mechanism for adjusting and fixing the position of the welding frame after being placed; the welding frame correcting device is characterized in that more than one movable correcting mechanism used for correcting the welding frame is arranged on the rack platform, and the movable correcting mechanism can transversely move on the side edge of the rack platform along the transmission direction of the rack platform so as to be used for correcting the fixed welding frame at different positions. The utility model has the advantages of automatic intelligent degree is high, the school type is efficient, the school type precision is high, greatly reduced manual work intensity and dangerous, improve the product quality greatly.

Description

A school type device for welding frame
Technical Field
The utility model mainly relates to the automatic weld equipment field, concretely relates to school type device for welding frame.
Background
There is a need in the art for welding large frame members that are formed from multiple pieces of material. Because the heat and internal force generated during welding change, the formed product has large deformation, so that the detection and correction calibration needs to be performed after the welding is finished. The traditional correction type is a mode of heating by flame, so that a weldment is rapidly cooled after being locally heated to generate the change of internal stress, the mode is relatively dependent on the requirement of manual operation skills, the universality is not realized, and the following technical problems are solved:
firstly, the model calibration work efficiency is low. Because the welding points of a plurality of tools such as a flame gun, a sizing tool and the like need to be held manually, the welding points are heated and sized and then cooled by adopting the water cooling and other modes, and the welding points of a large frame piece lead to more points which possibly need sizing, so that the sizing working efficiency is extremely low, and the follow-up operation is seriously influenced.
Secondly, the calibration has no uniformity and poor accuracy. Because most of the existing calibration methods are that a workpiece is locally heated and then cooled by water, so that the workpiece is locally subjected to stress change and is deformed, the method depends on the operation skill and experience of workers, the operation skill and experience of manual calibration at each time are not unified, calibration results among frame piece products in different batches or among different welding points of the same frame piece product are not unified, the calibration accuracy is poor, and the quality and the strength of the product are finally influenced.
Thirdly, the labor intensity of the model calibration is high, and a certain point of the model calibration is easy to forget. Due to manual correction, the labor intensity of personnel is high; moreover, as a large frame member has more welding points, the conditions that a certain welding point forgets to correct the shape and skips the shape correction often occur, and the quality and the strength of the product are seriously influenced.
Fourthly, the automation and the intelligence degree are low. The existing calibration operation is not only manual operation, but also manual feeding before calibration and manual blanking after calibration, so that the calibration cannot be used with other automatic equipment (for example, automatic feeding and blanking transmission equipment cannot be connected, and automatic detection equipment cannot be connected before calibration), the calibration cannot meet the operation requirements of high efficiency and automation, and automatic system operation cannot be formed.
Fifthly, the risk of correction is high. Because the butt welding points of a plurality of tools such as a flame gun, a sizing tool and the like need to be held by manpower to heat and size one by one, and then cooling is carried out by adopting the water cooling and other modes, dangerous components such as high temperature, flame, cooling water vapor and the like exist in an operation field, the misoperation danger of staff is easy to occur, and potential safety hazards exist in the field.
SUMMERY OF THE UTILITY MODEL
The utility model solves the technical problem that: aiming at the problems in the prior art, the calibrating device for the welding frame is high in automation intelligent degree, calibrating efficiency and calibrating precision, greatly reduces the manual operation intensity and danger, and greatly improves the product quality.
In order to solve the technical problem, the utility model discloses a following technical scheme:
a type correcting device for a welding frame comprises a rack platform, a roller transmission mechanism, a welding frame conveying mechanism and a correcting device, wherein the rack platform is in butt joint with an external transmission mechanism, the roller transmission mechanism capable of being lifted is arranged below the rack platform, the roller transmission mechanism is used for continuously transmitting the welding frame transmitted by the external transmission mechanism to the rack platform after being lifted, and the welding frame is dropped on the rack platform after being lowered; the rack platform is provided with a positioning and fixing mechanism for adjusting and fixing the position of the welding frame after being placed; the welding frame correcting device is characterized in that more than one movable correcting mechanism used for correcting the welding frame is arranged on the rack platform, and the movable correcting mechanism can transversely move on the side edge of the rack platform along the transmission direction of the rack platform so as to be used for correcting the fixed welding frame at different positions.
As a further improvement of the present invention, the movable calibrating mechanism includes a movable base, on which a lateral calibrating device and a lifting calibrating device are disposed, the lateral calibrating device can be moved to the side of the welding frame in a front-back telescopic manner, and is used for inwardly extruding or outwardly stretching the welding frame to calibrate the welding frame; the lifting type correcting device can move towards the welding frame in a lifting mode and is used for downwards extruding or upwards stretching the welding frame to perform type correction.
As a further improvement, the side direction school type device includes the direction base, be equipped with many guiding bars on the scalable motion ground on the direction base, the rear of direction base is equipped with flexible drive actuating cylinder, the place ahead of direction base is equipped with the school type block subassembly that is used for push-and-pull welding frame, school type block subassembly drives actuating cylinder with flexible simultaneously and passes drive axle head, many guiding bars behind the direction base and be connected, carry out concertina movement along the direction of many guiding bars under the drive of flexible drive actuating cylinder.
As a further improvement, the school type block assembly includes mount pad, regulation seat, school type piece and screw rod assembly, the school type piece is fixed in on the regulation seat, the regulation seat through vertical arrangement's screw rod assembly slidable from top to bottom install on the mount pad, be used for through rotatory screw rod assembly make the regulation seat oscilaltion adjust the type piece from top to bottom school type position adjust.
As a further improvement of the present invention, the guiding base is horizontally rotatably mounted on the movable base through a vertically arranged rotating shaft, and is configured to rotate outwards when the welding frame is transferred to the rack platform, so that the lateral sizing device does not form an obstacle to the transferred welding frame; the top of direction base is equipped with the draw-in groove, be equipped with chucking spare on the removal base, be used for when the direction base inwards rotatory to the position back card go into the draw-in groove in order to make the side direction school type device keep fixed back carry out the school type operation.
As a further improvement of the utility model, lift school type device includes lift mounting base, lift cylinder, school type hook piece through vertical arrangement's lift cylinder be fixed in on the lift mounting base, with the drive that is used for through the lift cylinder descend and extrude welding frame and carry out the school type, perhaps collude after descending welding frame and rise tensile welding frame again and carry out the school type.
As a further improvement, the shaping dead slot has all been seted up in every welding point department of welding frame on the frame platform to the type correction hook piece compresses tightly the plastic with bellied welding flaw portion down, or the type correction hook piece of being convenient for stretches into welding frame's below through the shaping dead slot earlier and rises tensile welding frame again behind the hooking welding frame and carries out the type correction.
As a further improvement, the both sides of the type correction hook block on the lift mounting base all are equipped with a level convex and compress tightly the seat, compress tightly the screw thread pressing rod that all is equipped with a vertical arrangement on the seat, but compress tightly articulated, the screw thread pressing rod that will compress tightly the rotatory top to welding frame of seat and downwardly rotating of seat earlier when being used for the operation, so that the screw thread pressing rod compresses tightly and carries out the type correction operation again behind the welding frame.
As a further improvement of the utility model, be equipped with revolving cylinder on the moving base, but lift mounting base installs on moving base through revolving cylinder horizontal rotation ground, is used for outwards rotating when welding frame transmits to rack platform, so that lift school type device does not form the hindrance to the welding frame that the transmission came.
As a further improvement, the movable base is fixed in on rack platform's the lateral wall through transverse arrangement's guide rail set slidable, guide rail set includes transverse arrangement's guide rail and rack, be equipped with the drive shaft on the movable base, the one end of drive shaft is equipped with the walking gear with rack toothing, the other end of drive shaft is equipped with the walking hand wheel, is used for through rotatory walking hand wheel with the drive movable base translation.
As a further improvement, a plurality of roller grooves have been seted up in proper order on rack platform's the platform panel, roller transmission device includes roller transmission assembly and locates the roller lifting unit of roller transmission assembly below, the ascending roller lifting unit that is used for of roller lifting unit drive roller transmission assembly lets a plurality of rollers of roller transmission assembly transmit respectively through roller groove bulge up after to so that the last location fixed establishment of rack platform can not form the hindrance to the welding frame that the transmission came.
As a further improvement of the utility model, roller transmission assembly includes roller platform, roller driving motor and many rollers, every the both ends of roller are all installed on the roller platform through vertical roller support protrusion, all be equipped with a transmission double gear, every in the below of every roller on the roller platform the gear of roller tip all is connected with transmission double gear through a vertical arrangement's first drive chain, every transmission double gear still is connected, is used for driving the roller through a second drive chain and roller driving motor simultaneously and rolls.
As a further improvement, still be equipped with the transmission determine module that is used for detecting welding frame transmission position on the rack platform, when transmission determine module detected welding frame and transmitted when targetting in place roller transmission device stops the transmission and descends, drops welding frame on the rack platform.
As a further improvement, the positioning fixing mechanism includes more than two locating pieces and more than two positioning drive assemblies that can promote the welding frame translation, and the locating piece more than two is fixed in front side position and left side position on the frame platform respectively, in order to be used for supporting welding frame's front side and left side when the location, more than two positioning drive assembly is fixed in rear side position and right side position on the frame platform respectively, in order to be used for promoting when the location welding frame moves towards the locating piece in side and left side position so that welding frame finally is pushed tightly fixed by locating piece and positioning drive assembly respectively all around.
As a further improvement of the utility model, the location drive assembly is including driving actuating cylinder, the drive end that drives actuating cylinder is equipped with removable location kicking block.
Compared with the prior art, the utility model has the advantages of:
firstly, the utility model discloses a school type device for welding frame, but frame platform, roller transmission device, location fixed establishment and the removal school type mechanism of sideslip mutually support, support each other, can form automatic unloading, automatic positioning, automatic fixation, a series of actions of automatic school type, no longer need the manual work to hold butt welding point one of a plurality of instruments such as flame gun and carry out the school type, improved school type work efficiency greatly, effectively guaranteed that follow-up operation's high efficiency goes on.
Secondly the utility model discloses a school type device for welding frame, school type have the unity, and accurate nature is high. Because the accurate location in position has been realized through location fixed establishment, the rethread removes the unified type of correcting of type mechanism and carries out the type, has reduced the reliance to quality testing personnel's skill and experience for no matter be between different batches of frame spare products, or the type of correcting between the different solder joints of same frame spare product all has the uniformity, and the accurate nature of type correcting is high, has finally improved the quality and the intensity of product.
Thirdly the utility model discloses a school type device for welding frame can form automatic unloading, automatic positioning, automatic fixed, a series of actions of automatic school type, greatly reduced artifical intensity of labour, remove the school type mechanism and can the sideslip carry out the school type of multiple spot, even the welding point of large-scale frame member is many, can not appear also that certain welding point forgets the school type, skip the condition appearance of school type, improved the quality and the intensity of product greatly.
Fourthly the utility model discloses a school type device for welding frame, degree of automation, intellectuality are high. Frame platform, roller transmission device, location fixed establishment and removal school type mechanism mutually support, can form automatic unloading, automatic positioning, automatic fixed, a series of actions of automatic school type for the school type can cooperate other automation equipment (for example automatic feeding unloading transmission band, automatic checkout device) to use, makes the operation demand that satisfies high efficiency, automation that the school type can be fine, makes and to form automatic system operation.
Fifthly, the utility model discloses a school type device for welding frame, the school type is dangerous low. Because the butt welding joints of a plurality of tools such as a flame gun, a sizing tool and the like do not need to be held manually to heat and size and then cooled by adopting the water cooling and other modes, dangerous components such as high temperature, flame, cooling water vapor and the like are avoided in the operation field, the danger of misoperation of workers is reduced, and the potential safety hazard of the field is greatly reduced.
Sixth is the utility model discloses a school type device for welding frame removes school type mechanism and includes the removal base, is equipped with side direction school type device and lift school type device on the removal base for the school type of side direction can be realized to the device of this application, also can realize the school type of direction from top to bottom, can satisfy the school type needs of the different flaws that different solder joints appear, and school type is efficient, school type is effectual. The arrangement of the guide base and the guide rod can ensure that the action stroke is accurate and reliable and the shape correcting effect is good when the shape correcting block assembly is pushed, pulled and corrected.
Seventhly, the utility model discloses a school type device for welding frame makes the regulation seat oscilaltion adjust with the upper and lower school type position of proofreading type piece through rotatory screw rod subassembly. Therefore, the shape correcting block of the device can meet the shape correcting requirements of welding points with different heights of the same welding frame, can accurately push and pull the shape correcting points, and is extremely high in shape correcting precision. Meanwhile, aiming at welding frames of different batches, the up-and-down type correction positions of the type correction blocks can be adjusted, so that different type correction requirements are met.
Eighthly, the utility model discloses a school type device for welding frame, the school type device includes lift mounting base, lift cylinder, school type hook piece, and school type hook piece descends and extrudees welding frame and carries out the school type through the drive of lift cylinder or catches on welding frame rising again behind the decline and stretch welding frame carries out the school type on being fixed in lift mounting base through vertical arrangement's lift cylinder. Therefore, the shape can be corrected no matter the abnormal bulge is upward or downward.
Ninthly the utility model discloses a school type device for welding frame through setting up the plastic dead slot, has further improved accurate nature and the operability of pressing down and establishing the school type because the dead slot can let welding frame's section bar have a space of moving downwards, rebounds after pressing down and establishing again, realizes splendid school type effect. Meanwhile, the shaping empty groove is arranged, so that a larger moving space can be provided for the correction hook block, and the correction hook block can conveniently stretch into the lower part of the welding frame to hook the welding frame and then lift and stretch the welding frame to perform correction. Through setting up the screw thread compression rod, can compress tightly the normal section bar position of the both sides of this unusual salient point earlier, then upwards pull up this unusual salient point again, realize splendid school type effect.
Ten is the utility model discloses a school type device for welding frame, frame platform has the function of platform, and this can be convenient for welding frame's steady placing because only welding frame has steady, just can guarantee that subsequent mobile location is accurate, just also can further guarantee that subsequent correction type is accurate down. Secondly, under the functional prerequisite of having realized the platform, in order to realize the transmission, a plurality of roller grooves have been seted up in proper order to this application on the platform panel, and this a plurality of rollers of roller transmission assembly can be carried out transmission after roller groove bulges up during the transmission to can be with the steady placing of welding frame on frame platform after falling to put. Third, this application sets up roller transmission device into the roller transmission assembly who mutually supports and locates the roller lifting unit of roller transmission assembly below, roller transmission assembly can rise and be higher than rack platform's panel and transmit, make the last location fixed establishment of rack platform can not form the hindrance to the welded frame that the transmission came, and can realize falling again after the transmission and put and fix a position fixedly, do not exist independently between several parts, but mutually support, a technical function group has been formed.
Eleven is the utility model discloses a school type device for welding frame, firstly roller driving motor can drive all transmission double gear operations simultaneously through second drive chain, and then drives all roller operations simultaneously through every first drive chain, not only makes transmission synchronous, high-efficient going on, makes simple structure compact moreover, maintains convenient and fast. And secondly, the vertical roller support, the transmission double gears and other components are arranged in a matched manner, so that the roller can respectively protrude upwards through the roller groove when being lifted, and the transmission is effectively ensured. Thirdly, through more than two positioning blocks and more than two positioning driving assemblies capable of pushing the welding frame to translate, excellent positioning matching is formed, so that even if the welding frame which is transmitted each time is moved in the processes of transmission, descending and the like, the welding frame can be positioned accurately before the shape correction; and the device is fixed during the correction, and the position displacement caused by the pressing down and the stretching of the correction can be avoided.
Drawings
Fig. 1 is a schematic perspective view of a calibration device for welding frames according to the present invention.
Fig. 2 is a schematic view of a partial structure of the rack platform of the present invention.
Fig. 3 is a schematic view of a partial structure of the roller transmission mechanism of the present invention.
Fig. 4 is a schematic diagram of the three-dimensional structure of the movement calibration mechanism of the present invention.
Fig. 5 is a schematic perspective view of the lateral calibration device of the present invention.
Illustration of the drawings:
1. welding the frame; 2. a rack platform; 21. a roller groove; 3. a roller transmission mechanism; 31. a roller transmission assembly; 311. a roller platform; 312. a roller; 313. a roller support; 314. a transmission double gear; 32. a roller lifting assembly; 4. a positioning and fixing mechanism; 41. positioning blocks; 42. positioning the driving assembly; 6. moving the model correcting mechanism; 61. a movable base; 62. a lateral sizing device; 621. a guide base; 622. a guide bar; 623. a telescopic driving cylinder; 624. a school block assembly; 6241. a mounting seat; 6242. an adjusting seat; 6243. a calibration block; 6244. a screw assembly; 625. a rotating shaft; 63. a lifting model correcting device; 631. a lifting mounting base; 632. a lifting cylinder; 633. calibrating a hook block; 634. a pressing seat; 635. a threaded hold down bar; 636. a rotating cylinder; 64. a guide rail assembly; 641. a guide rail; 642. a rack; 65. a traveling gear; 66. a walking hand wheel.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments and drawings.
As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, the utility model provides a school type device for welding frame, including being used for frame platform 2 with the butt joint of outside transmission device, frame platform 2 is equipped with the landing slab, and frame platform 2's height is between 0.2 meters to 2 meters. A liftable roller transmission mechanism 3 is arranged below the rack platform 2 and used for continuously transmitting the welding frame 1 transmitted by the external transmission mechanism to the rack platform 2 after being lifted and enabling the welding frame 1 to fall on the rack platform 2 after being lowered; a positioning and fixing mechanism 4 is arranged on the rack platform 2 and used for adjusting and fixing the position of the welding frame 1 after being placed; more than one movable type correcting mechanism 6 for correcting the welding frame 1 is arranged on the rack platform 2, and the movable type correcting mechanism 6 can transversely move on the side edge of the rack platform 2 along the transmission direction of the rack platform 2 so as to be used for correcting the welding frame 1 at different positions after being fixed. The specific implementation is as follows:
the front end and the rear end of the platform 2 of the rack can be directly butted with an external transmission mechanism (such as a roller transmission belt, etc., as shown in the figure B) to perform automatic feeding and discharging (of course, in other embodiments, the front end of the calibration device can also be directly connected with the rear end of a detection device with a transmission function to form detection and calibration transmission butting). During operation, the roller transmission mechanism 3 below the rack platform 2 is lifted and enters a rolling transmission state, and forms transmission butt joint with an external transmission mechanism at the front end. And then the welding frame 1 which needs to be calibrated and is transmitted by the external transmission mechanism is continuously transmitted to the rack platform 2. At this time, the roller conveying mechanism 3 stops conveying, and the welding frame 1 originally borne on the roller conveying mechanism 3 falls on the rack platform 2 due to the descending. At this time, the positioning and fixing mechanism 4 starts the operation, and the welding frame 1 after being dropped is adjusted and fixed in position. Namely, the welding frame 1 is positioned before the checking and the calibration so as to ensure the accurate operation of the subsequent movement and the calibration mechanism 6. After positioning and fixing, the movable sizing mechanism 6 starts traversing for sizing the fixed welding frame 1 at different positions. In this embodiment, a mobile model calibration mechanism 6 is installed on both sides of the rack platform 2, so that efficient model calibration can be performed from both sides at the same time. After the type correction is finished, the positioning and fixing mechanism 4 can loosen the welding frame 1, the roller transmission mechanism 3 below the rack platform 2 is lifted to support the welding frame 1, then the roller transmission mechanism 3 enters a rolling transmission state again, the welding frame 1 after the type correction is finished is continuously transmitted to the external transmission mechanism at the rear end, and automatic operation is formed. Through the special scientific design, the method has the following advantages:
firstly the utility model discloses a school type device for welding frame, but frame platform 2, roller transmission device 3, location fixed establishment 4 and the removal school type mechanism 6 of sideslip mutually support, can form automatic unloading, automatic positioning, automatic fixed, a series of actions of automatic school type, no longer need the manual work to hold butt welding point one of a plurality of instruments such as flame gun and carry out the school type, improved school type work efficiency greatly, the high efficiency of follow-up operation has effectively been guaranteed goes on.
Secondly the utility model discloses a school type device for welding frame, school type have the unity, and accurate nature is high. Because realized the accurate location in position through location fixed establishment 4, rethread removes type correction mechanism 6 and unifies and carries out the type correction, has reduced the reliance to quality control personnel's skill and experience for no matter be between different batches of frame spare products, or the type correction between the different solder joints of same frame spare product all has the uniformity, and the accurate nature of type correction is high, has finally improved the quality and the intensity of product.
Thirdly the utility model discloses a school type device for welding frame can form automatic unloading, automatic positioning, automatic fixed, a series of actions of automatic school type, greatly reduced artifical intensity of labour, remove school type mechanism 6 can the sideslip carry out the school type of multiple spot, even the welding point of large-scale frame member is many, can not appear certain solder joint either forget the school type, skip the condition appearance of school type, improved the quality and the intensity of product greatly.
Fourthly the utility model discloses a school type device for welding frame, degree of automation, intellectuality are high. Frame platform 2, roller transmission device 3, location fixed establishment 4 and removal school type mechanism 6 mutually support, can form automatic unloading, automatic positioning, a series of actions of automatic fixed, automatic school type for the school type can cooperate other automation equipment (for example automatic feeding unloading transmission band, automatic checkout device) to use, make the operation demand that satisfies high efficiency, automation that the school type can be fine, make the system operation that can form automation.
Fifthly, the utility model discloses a school type device for welding frame, the school type is dangerous low. Because the butt welding joints of a plurality of tools such as a flame gun, a sizing tool and the like do not need to be held manually to heat and size and then cooled by adopting the water cooling and other modes, dangerous components such as high temperature, flame, cooling water vapor and the like are avoided in the operation field, the danger of misoperation of workers is reduced, and the potential safety hazard of the field is greatly reduced.
As shown in fig. 1, 4 and 5, further, in the preferred embodiment, the mobile sizing mechanism 6 includes a mobile base 61, the mobile base 61 is provided with a lateral sizing device 62 and a lifting sizing device 63, the lateral sizing device 62 can be moved back and forth telescopically towards the lateral direction of the welding frame 1 for pressing inwards or stretching outwards the welding frame 1 to perform sizing; the lifting and lowering type correcting device 63 is movable up and down toward the welding frame 1 for pressing down or pulling up the welding frame 1 to perform the correction. That is, the device of this application can realize the school type of side direction, also can realize the school type of upper and lower direction, can satisfy the school type needs of the different flaws that different solder joints appear, and the school type is efficient, the school type is effectual.
As shown in fig. 4 and 5, further, in the preferred embodiment, the lateral calibrating device 62 includes a guiding base 621, a plurality of guiding rods 622 capable of telescopically moving are disposed on the guiding base 621, a telescopic driving cylinder 623 is disposed behind the guiding base 621, a calibrating block assembly 624 for pushing and pulling the welding frame 1 is disposed in front of the guiding base 621, and the calibrating block assembly 624 is simultaneously connected with a driving shaft end of the telescopic driving cylinder 623 penetrating through the guiding base 621 and the plurality of guiding rods 622 for telescopic movement along the guiding of the plurality of guiding rods 622 under the driving of the telescopic driving cylinder 623. The arrangement of the guide base 621 and the guide rod 622 can enable the correcting block assembly 624 to have accurate and reliable action stroke and good correcting effect when the correcting block assembly is pushed, pulled and corrected.
As shown in fig. 4 and 5, further, in the preferred embodiment, the calibration block assembly 624 includes a mounting base 6241, an adjusting base 6242, a calibration block 6243 and a screw assembly 6244, the calibration block 6243 being fixed to the adjusting base 6242, the adjusting base 6242 being slidably and adjustably mounted on the mounting base 6241 up and down by the vertically arranged screw assembly 6244 for vertically lifting and lowering the adjusting base 6242 by rotating the screw assembly 6244 to adjust the up and down calibration position of the calibration block 6243. Therefore, the calibrating block 6243 of the device can meet the calibrating requirements of welding points with different heights of the same welding frame, can accurately push and pull the calibrating points, and has extremely high calibrating precision. Meanwhile, for welding frames of different batches, different sizing requirements can be met by adjusting the up-and-down sizing positions of the sizing blocks 6243.
Further, as shown in fig. 4 and 5, in the preferred embodiment, the guiding base 621 is horizontally and rotatably mounted on the moving base 61 through a vertically arranged rotating shaft 625 for rotating outwards when the welding frame 1 is transferred to the rack platform 2 so that the side sizing device 62 does not form an obstruction to the transferred welding frame 1; the top of the guide base 621 is provided with a clamping groove, and the movable base 61 is provided with a clamping piece for clamping into the clamping groove after the guide base 621 rotates inwards to a proper position so as to enable the lateral type-correcting device 62 to keep fixed for performing type-correcting operation. In this embodiment, the clamping member is a wedge-shaped clamping block hinged to the movable base 61, and when the guide base 621 rotates inward to a proper position, the wedge-shaped clamping block is put down, so that the wedge-shaped clamping block is clamped into the clamping groove to keep the lateral sizing device 62 fixed. Through setting up guide base 621 as rotatable for can not form the hindrance to the welding frame 1 that the transmission came, effectively compromise the high efficiency of transmission and school type and carried out.
As shown in fig. 1, 4 and 5, further, in the preferred embodiment, the lifting calibration device 63 includes a lifting mounting base 631, a lifting cylinder 632, and a calibration hook block 633, wherein the calibration hook block 633 is fixed on the lifting mounting base 631 by the vertically arranged lifting cylinder 632, and is driven by the lifting cylinder 632 to descend and press the welding frame 1 for calibration, or to descend and then hook the welding frame 1 and then ascend and stretch the welding frame 1 for calibration. When the calibration point is abnormally protruded upward, the lifting cylinder 632 drives the calibration hook block 633 to descend and press the protrusion point, so that the calibration point is pressed downward. However, if the calibration point is an abnormal protrusion facing downward, the lifting cylinder 632 drives the calibration hook 633 to descend so that the calibration hook 633 is lower than the protrusion point, then the calibration hook 633 hooks the protrusion point of the welding frame 1, and then the lifting cylinder 632 drives the calibration hook 633 to ascend to stretch the welding frame 1 for calibration. Therefore, the shape can be corrected no matter the abnormal bulge is upward or downward.
As shown in fig. 2, in a preferred embodiment, a shaping empty slot (as shown in fig. a) is formed at each welding point of the welding frame 1 on the rack platform 2, so that the shape-correcting hook block 633 can press and shape the convex welding defect part downwards, or so that the shape-correcting hook block 633 firstly extends into the lower part of the welding frame 1 through the shaping empty slot to hook the welding frame 1 and then lifts and stretches the welding frame 1 to correct the shape. When the type point that faces is in welding frame 1's bottommost department, because frame platform 2's hindrance, consequently through setting up the plastic dead slot, further improved and pressed down the accurate nature and the operability of setting up the type, because the dead slot can let welding frame 1's section bar have a space of moving downwards, press down and set up the back again and kick-back, realize splendid type correction effect. Meanwhile, the shaping empty groove is arranged to provide a larger moving space for the calibration hook block 633, so that the calibration hook block can conveniently extend into the lower part of the welding frame 1 to hook the welding frame 1 and then lift and stretch the welding frame 1 to calibrate.
As shown in fig. 4, further, in the preferred embodiment, a horizontally protruding pressing base 634 is disposed on each of the two sides of the calibration hook block 633 of the lifting mounting base 631, a vertically disposed threaded pressing rod 635 is disposed on each of the pressing bases 634, the pressing bases 634 and the lifting mounting base 631 are hinged in a horizontally rotatable manner, and when in operation, the pressing bases 634 are rotated to above the welding frame 1 first, and the threaded pressing rods 635 are rotated downward, so that the threaded pressing rods 635 press the welding frame 1, and then the calibration operation is performed. When the welding frame 1 needs to be stretched for correction, in order to avoid stretching the section bar too much (because only the downward abnormal convex part needs to be pulled up), the thread pressing rod 635 is arranged, so that the normal section bar parts on the two sides of the abnormal convex point can be firstly pressed, and then the abnormal convex point is pulled up, and an excellent correction effect is realized.
As shown in fig. 4, in a preferred embodiment, a rotary cylinder 636 is disposed on the movable base 61, and the lifting and lowering mounting base 631 is horizontally and rotatably mounted on the movable base 61 via the rotary cylinder 636, and is configured to rotate outwards when the welding frame 1 is transferred to the rack platform 2, so that the lifting and lowering calibrating device 63 does not obstruct the transferred welding frame 1. Through setting up revolving cylinder 636 for lift school type device 63 can not form the hindrance to the welding frame 1 that the transmission comes, has effectively compromise the high efficiency of transmission and school type and has developed.
As shown in fig. 1 and 4, further, in the preferred embodiment, the moving base 61 is slidably fixed on the sidewall of the rack platform 2 by a transversely arranged guide rail assembly 64, the guide rail assembly 64 includes a transversely arranged guide rail 641 and a rack 642, the moving base 61 is provided with a driving shaft, one end of the driving shaft is provided with a traveling gear 65 engaged with the rack 642, and the other end of the driving shaft is provided with a traveling handwheel 66 for driving the moving base 61 to translate by rotating the traveling handwheel 66. This makes the operating personnel can be through rotatory walking hand wheel 66, with the accurate translation of removal base 61 to the place that needs the school type, realizes follow-up accurate school type operation. Meanwhile, the structure is simple and compact, and the processing, manufacturing and maintenance are easy. Of course, in other embodiments, other driving methods, such as motor driving, etc., may be used to realize the translation.
As shown in fig. 1 and 2, further, in a preferred embodiment, a plurality of roller slots 21 are sequentially formed on the platform panel of the rack platform 2, the roller transmission mechanism 3 includes a roller transmission assembly 31 and a roller lifting assembly 32 disposed below the roller transmission assembly 31, the roller lifting assembly 32 drives the roller transmission assembly 31 to lift for allowing a plurality of rollers of the roller transmission assembly 31 to respectively protrude upwards through the roller slots 21 for transmission, so that the positioning and fixing mechanism 4 on the rack platform 2 does not obstruct the transmitted welding frame 1. Through the special scientific design, the method has the following advantages:
firstly, the rack platform 2 has the function of a platform, so that the welding frame 1 can be placed stably, and the subsequent movement positioning accuracy can be ensured only when the welding frame 1 is stable, and the subsequent pressing correction accuracy can be further ensured; otherwise, if the welding frame 1 is in states of shaking, inclining and the like during positioning and calibrating, the high accuracy of calibration cannot be ensured. Secondly, under the functional prerequisite of having realized the platform, in order to realize the transmission, a plurality of roller grooves 21 have been seted up in proper order to this application on the platform panel, and this a plurality of rollers of roller transmission assembly 31 can carry out the transmission after roller groove 21 bulges up during the transmission to can be with the steady placing of welding frame 1 on frame platform 2 after falling to put. Thirdly, this application is accurate for the school type, has set up location fixed establishment 4 on rack platform 2, because the welding frame 1 of transmission must appear the position at the in-process such as transmission, decline and move, can not satisfy accurate school type, so must set up location fixed establishment 4 and carry out position readjustment and location fixed to welding frame 1 after putting. But set up location fixed establishment 4 and probably will block the welding frame 1 of transmission, so this application sets up roller transmission device 3 into roller transmission assembly 31 of mutually supporting and locate roller transmission assembly 31 below roller lifting unit 32, roller transmission assembly 31 can rise and be higher than rack platform 2's panel and transmit, make the location fixed establishment 4 on rack platform 2 can not form the hindrance to the welding frame 1 that transmits, and can realize falling again after the transmission and put and fix a position fixedly, do not exist independently between several parts, but mutually support, a technical function group has been formed.
As shown in fig. 1 and 3, further, in a preferred embodiment, the roller transmission assembly 31 includes a roller platform 311, a roller driving motor and a plurality of rollers 312, two ends of each roller 312 are installed on the roller platform 311 through a vertical roller support 313 in a protruding manner, a dual transmission gear 314 is disposed on the roller platform 311 below each roller 312, a gear at an end of each roller 312 is connected with the dual transmission gear 314 through a vertically arranged first transmission chain, and each dual transmission gear 314 is also connected with the roller driving motor through a second transmission chain at the same time for driving the rollers 312 to roll. Through the special scientific design, the method has the following advantages:
firstly, roller driving motor can drive all transmission double gear 314 operations simultaneously through second drive chain, and then drives all roller 312 operations simultaneously through every first drive chain, not only makes the transmission go on in step, high-efficient, makes simple structure compact moreover, maintains convenient and fast. Secondly, the vertical roller support 313, the double transmission gears 314 and other components are arranged in a matched mode, so that the rollers 312 can protrude upwards through the roller grooves 21 when being lifted, and transmission is effectively guaranteed.
Further, in the preferred embodiment, a transmission detection assembly (not shown) for detecting the transmission position of the welding frame 1 is further disposed on the rack platform 2, and when the transmission detection assembly detects that the welding frame 1 has been transmitted to the target position, the roller transmission mechanism 3 stops transmitting and descends to drop the welding frame 1 onto the rack platform 2. The transmission detection assembly may employ existing conventional components such as an infrared position sensor. Or the roller transmission mechanism 3 stops transmission when the welding frame 1 is transmitted in place by setting the transmission time of the roller transmission mechanism 3.
As shown in fig. 2, further, in the preferred embodiment, the positioning fixing mechanism 4 includes more than two positioning blocks 41 and more than two positioning driving assemblies 42 capable of pushing the welding frame 1 to translate, the more than two positioning blocks 41 are respectively fixed at the front side position and the left side position on the rack platform 2 for abutting against the front side and the left side of the welding frame 1 during positioning, the more than two positioning driving assemblies 42 are respectively fixed at the rear side position and the right side position on the rack platform 2 for pushing the welding frame 1 to move towards the positioning blocks 41 at the front side and the left side position during positioning, so that the periphery of the welding frame 1 is finally and tightly fixed by the positioning blocks 41 and the positioning driving assemblies 42. It should be noted that the front side and the left side, and the rear side and the right side are for convenience of clarifying the positional relationship of the plurality of components, and are not intended to limit the position of the components themselves; in other embodiments, two or more positioning blocks 41 may be respectively fixed to the rear side position and the right side position on the rack platform 2, and two or more positioning driving assemblies 42 may be respectively fixed to the front side position and the left side position on the rack platform 2 in correspondence, and such simple changes all belong to the protection scope of the present invention. Through more than two positioning blocks 41 and more than two positioning driving assemblies 42 capable of pushing the welding frame 1 to translate, excellent positioning matching is formed, so that even if the welding frame 1 which is conveyed each time moves in the conveying, descending and other processes, the welding frame 1 can be accurately positioned before the shape correction; and the device is fixed during the correction, and the position displacement caused by the pressing down and the stretching of the correction can be avoided.
Further, in the preferred embodiment, the positioning drive assembly 42 includes a drive cylinder having a replaceable positioning ram at its drive end. The abrasion can be timely replaced, and the positioning accuracy is effectively guaranteed.
Above only the utility model discloses an it is preferred embodiment, the utility model discloses a scope of protection not only limits in above-mentioned embodiment, and the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, a plurality of modifications and decorations without departing from the principle of the present invention should be considered as the protection scope of the present invention.

Claims (15)

1. The calibrating device for the welding frame is characterized by comprising a rack platform (2) which is used for being in butt joint with an external transmission mechanism, wherein a liftable roller transmission mechanism (3) is arranged below the rack platform (2), and the calibrating device is used for continuously transmitting the welding frame (1) transmitted by the external transmission mechanism to the rack platform (2) after being lifted and enabling the welding frame (1) to fall on the rack platform (2) after being lowered; the rack platform (2) is provided with a positioning and fixing mechanism (4) for adjusting and fixing the position of the dropped welding frame (1); more than one movable type correcting mechanism (6) used for correcting the type of the welding frame (1) is arranged on the rack platform (2), and the movable type correcting mechanism (6) can transversely move on the side edge of the rack platform (2) along the transmission direction of the rack platform (2) so as to be used for correcting the type of the fixed welding frame (1) at different positions.
2. The sizing device for welding frames according to claim 1, characterized in that the moving sizing mechanism (6) comprises a moving base (61), a lateral sizing device (62) and a lifting sizing device (63) are arranged on the moving base (61), the lateral sizing device (62) can move back and forth telescopically towards the lateral direction of the welding frame (1) and is used for pressing inwards or stretching outwards the welding frame (1) for sizing; the lifting type correcting device (63) can move towards the welding frame (1) in a lifting mode and is used for downwards extruding or upwards stretching the welding frame (1) to perform type correction.
3. The type correction device for the welding frame as claimed in claim 2, characterized in that the lateral type correction device (62) comprises a guide base (621), a plurality of guide rods (622) capable of telescopic movement are arranged on the guide base (621), a telescopic driving cylinder (623) is arranged behind the guide base (621), a type correction block assembly (624) for pushing and pulling the welding frame (1) is arranged in front of the guide base (621), and the type correction block assembly (624) is simultaneously connected with a driving shaft end of the telescopic driving cylinder (623) passing through the guide base (621) and the plurality of guide rods (622) for telescopic movement along the guide of the plurality of guide rods (622) under the driving of the telescopic driving cylinder (623).
4. The sizing device for welding frames according to claim 3, wherein the sizing block assembly (624) comprises a mounting seat (6241), an adjusting seat (6242), a sizing block (6243) and a screw assembly (6244), the sizing block (6243) is fixed on the adjusting seat (6242), and the adjusting seat (6242) is mounted on the mounting seat (6241) in a vertically-arranged manner in a manner of up-and-down sliding adjustment through the screw assembly (6244) and used for enabling the adjusting seat (6242) to be lifted up and down through rotating the screw assembly (6244) so as to adjust the up-and-down sizing position of the sizing block (6243).
5. A sizing device for welding frames according to claim 3, characterized in that said guiding base (621) is mounted horizontally rotatable on a moving base (61) by means of a vertically arranged rotation shaft (625) for rotating outwards when the welding frame (1) is transferred to the rack platform (2) so that the lateral sizing device (62) does not form an obstacle to the transferred welding frame (1); the top of direction base (621) is equipped with the draw-in groove, be equipped with chucking spare on removal base (61), be used for when direction base (621) inwards rotate to the right place the back card go into the draw-in groove in order to make side direction school type device (62) keep fixed the back and carry out the school type operation.
6. The type calibration device for the welding frame according to claim 2, characterized in that the lifting type calibration device (63) comprises a lifting mounting base (631), a lifting cylinder (632) and a type calibration hook block (633), wherein the type calibration hook block (633) is fixed on the lifting mounting base (631) through the lifting cylinder (632) which is vertically arranged, and is used for descending and pressing the welding frame (1) for calibration through the driving of the lifting cylinder (632) or hooking the welding frame (1) after descending and then ascending and stretching the welding frame (1) for calibration.
7. The correction device for the welding frame according to claim 6, wherein the rack platform (2) is provided with a shaping empty slot at each welding point of the welding frame (1) so that the correction hook block (633) can press and shape the convex welding defect part downwards, or so that the correction hook block (633) firstly extends into the lower part of the welding frame (1) through the shaping empty slot to hook the welding frame (1) and then rises to stretch the welding frame (1) for correction.
8. The type calibration device for the welding frame according to claim 6, characterized in that a horizontally protruding pressing seat (634) is arranged on each of two sides of the type calibration hook block (633) on the lifting installation base (631), a vertically arranged threaded pressing rod (635) is arranged on each of the pressing seats (634), and the pressing seats (634) are hinged to the lifting installation base (631) in a horizontally rotatable manner, so that during operation, the pressing seats (634) are firstly rotated above the welding frame (1) and the threaded pressing rod (635) is rotated downwards, so that the threaded pressing rod (635) presses the welding frame (1) and then calibration operation is performed.
9. The profile calibration device for welding frames according to claim 6, characterized in that a rotary cylinder (636) is provided on the moving base (61), and the lifting mounting base (631) is horizontally rotatably mounted on the moving base (61) by the rotary cylinder (636) and is adapted to rotate outwards when the welding frame (1) is transferred to the rack platform (2) so that the lifting profile calibration device (63) does not form an obstacle to the transferred welding frame (1).
10. The type calibration device for welding frames according to claim 2, characterized in that the moving base (61) is slidably fixed on the side wall of the rack platform (2) through a transversely arranged guide rail assembly (64), the guide rail assembly (64) comprises a transversely arranged guide rail (641) and a rack (642), a driving shaft is arranged on the moving base (61), one end of the driving shaft is provided with a walking gear (65) engaged with the rack (642), and the other end of the driving shaft is provided with a walking hand wheel (66) for driving the moving base (61) to translate by rotating the walking hand wheel (66).
11. The calibrating device for the welding frame according to claim 1, wherein a plurality of roller grooves (21) are sequentially formed in a platform panel of the rack platform (2), the roller transmission mechanism (3) comprises a roller transmission assembly (31) and a roller lifting assembly (32) arranged below the roller transmission assembly (31), and the roller lifting assembly (32) drives the roller transmission assembly (31) to ascend to enable a plurality of rollers of the roller transmission assembly (31) to be respectively upwards projected through the roller grooves (21) for transmission, so that the positioning and fixing mechanism (4) on the rack platform (2) cannot block the transmitted welding frame (1).
12. The calibrating device for the welding frame according to claim 11, wherein the roller transmission assembly (31) comprises a roller platform (311), a roller driving motor and a plurality of rollers (312), two ends of each roller (312) are convexly mounted on the roller platform (311) through a vertical roller support (313), a double transmission gear (314) is arranged on the roller platform (311) below each roller (312), a gear at the end of each roller (312) is connected with the double transmission gear (314) through a first transmission chain which is vertically arranged, and each double transmission gear (314) is simultaneously connected with the roller driving motor through a second transmission chain and is used for driving the rollers (312) to roll.
13. The sizing device for welding frames according to claim 1, characterized in that a transmission detection component for detecting the transmission position of the welding frame (1) is further arranged on the rack platform (2), and when the transmission detection component detects that the welding frame (1) is transmitted in place, the roller transmission mechanism (3) stops transmitting and descends to drop the welding frame (1) on the rack platform (2).
14. The calibrating device for the welding frame according to claim 1, wherein the positioning fixing mechanism (4) comprises more than two positioning blocks (41) and more than two positioning driving assemblies (42) capable of pushing the welding frame (1) to translate, the more than two positioning blocks (41) are respectively fixed at the front side position and the left side position of the rack platform (2) and used for abutting against the front side and the left side of the welding frame (1) during positioning, the more than two positioning driving assemblies (42) are respectively fixed at the rear side position and the right side position of the rack platform (2) and used for pushing the welding frame (1) to move towards the positioning blocks (41) at the front side position and the left side position during positioning so that the periphery of the welding frame (1) is finally and tightly fixed by the positioning blocks (41) and the positioning driving assemblies (42) respectively.
15. Sizing device for welding frames according to claim 14, characterised in that the positioning drive assembly (42) comprises a drive cylinder, the drive end of which is provided with a replaceable positioning top piece.
CN201921833626.5U 2019-10-29 2019-10-29 A school type device for welding frame Active CN210847753U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921833626.5U CN210847753U (en) 2019-10-29 2019-10-29 A school type device for welding frame

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921833626.5U CN210847753U (en) 2019-10-29 2019-10-29 A school type device for welding frame

Publications (1)

Publication Number Publication Date
CN210847753U true CN210847753U (en) 2020-06-26

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921833626.5U Active CN210847753U (en) 2019-10-29 2019-10-29 A school type device for welding frame

Country Status (1)

Country Link
CN (1) CN210847753U (en)

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