CN210845825U - Intelligent air compression drying system for improving safety coefficient of air storage tank - Google Patents
Intelligent air compression drying system for improving safety coefficient of air storage tank Download PDFInfo
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- CN210845825U CN210845825U CN201921667807.5U CN201921667807U CN210845825U CN 210845825 U CN210845825 U CN 210845825U CN 201921667807 U CN201921667807 U CN 201921667807U CN 210845825 U CN210845825 U CN 210845825U
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- air storage
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- 230000006835 compression Effects 0.000 title claims abstract description 31
- 238000007906 compression Methods 0.000 title claims abstract description 31
- 238000001035 drying Methods 0.000 title claims abstract description 16
- 238000001816 cooling Methods 0.000 claims abstract description 28
- 238000001514 detection method Methods 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000002699 waste material Substances 0.000 claims abstract description 18
- 238000007710 freezing Methods 0.000 claims abstract description 14
- 230000008014 freezing Effects 0.000 claims abstract description 14
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 15
- 239000000835 fiber Substances 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 238000005057 refrigeration Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000926 separation method Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 230000001939 inductive effect Effects 0.000 description 2
- 229910001095 light aluminium alloy Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model provides a promote intelligent air compression drying system of gas holder factor of safety which characterized in that: the system comprises an air compression station, an external rear cooling device, an air storage tank, a front air filter, a freezing type dryer, a rear air filter, a detection tank and a waste oil water collection device; the utility model discloses a waste oil water collection device, including air compression station, air storage tank, air filter, freezing dryer, back air cleaner, detection jar, pipeline, air storage tank, freezing dryer, back air cleaner and detection jar, the pipeline is connected to the pipeline, and the pipeline is connected with the detection jar lug connection through pipeline and air storage tank formation after external cold device, air storage tank, external back cold device, air storage tank, preceding air cleaner, freezing dryer, back air cleaner and detection jar all form through the drain pipe and are connected with waste oil water collection device.
Description
Technical Field
The utility model relates to an air cooling equipment technical field, in particular to promote intelligent air compression drying system of gas holder factor of safety.
Background
Several or dozens of various devices are often operated in workshops and plants, thousands of devices or even more devices are often placed in large plants, and because the devices generate a large amount of heat during working, high temperature is easily generated when heat dissipation is poor, once the temperature is too high, the production environment in the plants can be directly influenced, personnel injury is caused, the production efficiency is reduced, and device loss is generated, therefore, cooling and air exhaust treatment are often needed in the workshops.
The common factory building generally adopts the air-cooled water chiller as the cold source to refrigerate and cool the indoor environment of the machine room, because the equipment in the machine room is basically in the uninterrupted running state all the year round, the calorific capacity is great moreover, and the air-cooled water chiller is not good in cooling effect on the secondary circulation temperature of the machine room.
The existing intelligent group control system for the air compressors has the following defects: 1. due to subjective conscious operation of people, the air displacement of the air compressor during operation is far greater than that required by equipment operation, so that a great deal of energy is wasted; 2. the air compressor has considerable low-load loss and wastes electric energy; 3. the labor intensity of operators is high, the operation is slow, the reading is inaccurate, and the production efficiency is low; 4. the operation pressure is higher than the actual demand pressure, and the excess pressure causes extra loss of the motor; 5. the post-processing equipment lacks application space and lacks basis for post-processing solutions; 6. the pressure is accumulated and replenished by increasing the gas production, which causes excessive pressure loss.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at provides a promote intelligent air compression drying system of gas holder factor of safety can effectively solve the problem in the background art.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a promote intelligent air compression drying system of gas holder factor of safety which characterized in that: the system comprises an air compression station, an external rear cooling device, an air storage tank, a front air filter, a freezing type dryer, a rear air filter, a detection tank and a waste oil water collection device; the utility model discloses a waste oil water collection device, including air compression station, air storage tank, air filter, freezing dryer, back air cleaner, detection jar, pipeline, air storage tank, freezing dryer, back air cleaner and detection jar, the pipeline is connected to the pipeline, and the pipeline is connected with the detection jar lug connection through pipeline and air storage tank formation after external cold device, air storage tank, external back cold device, air storage tank, preceding air cleaner, freezing dryer, back air cleaner and detection jar all form through the drain pipe and are connected with waste oil water collection device.
Waste oil water collection device includes drain and the waste oil collector of configuration on the drain, external back cold charge, gas holder, preceding air cleaner, freeze drier, back air cleaner and detection jar all form through drain pipe and drain and are connected.
The intake pipeline of the detection tank is connected with a dust blowing gun through a valve.
External back cold charge is put and is included quick-witted case, intake pipe, outlet duct and the configuration that is connected at the vapour and liquid separator and the radiator of quick-witted incasement, and wherein vapour and liquid separator passes through the intake-tube connection of valve and external back cold charge, and the radiator passes through the valve to be connected with the outlet duct of external back cold charge, and vapour and liquid separator and radiator all form through the outlet of drain pipe with external back cold charge and are connected.
Be connected with between external back cold charge pump's the intake pipe and the outlet duct and be equipped with the valve on air pipeline and the air pipeline.
Preceding air cleaner and back air cleaner all adopt fold shape borosilicate fiber filter core.
The radiator is including the aluminium alloy radiating element and the radiator fan that set up side by side.
Air compression station still is equipped with and draws exhaust device, draws exhaust device to include air pipe, air intake, air outlet, exhaust pipe and exhaust fan, and air compression station passes through exhaust fan and exhaust pipe and is connected with air pipe formation, and air pipe passes through air intake and air outlet and outdoor intercommunication, all is equipped with the air intake on air compression station and the outdoor wall.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model discloses in, through will originally put in the freeze-dryer preset before the cold device split out with vapour and liquid separator integration for external back cold device and put in the front end of gas holder, the inlet air temperature of gas holder has been reduced, can further reduce ambient temperature, also reduced the inlet air temperature of the air cleaner of gas holder rear side and promoted the quality of admitting air, filter efficiency to the air cleaner, the pressure drop, the life-span lamp has brought many positive influences, the admission of freeze-dryer has still been reduced simultaneously, ambient temperature has promoted the quality of admitting air, be convenient for the lectotype of freeze-dryer, the stability of freeze-dryer has been promoted, investment has also been reduced, maintenance, expenses such as operation;
2. the external after-cooling device can be used in summer and stopped in winter, so that the energy is saved compared with an internal after-cooling refrigeration dryer without constant temperature control;
3. condensate of the pre-precooled cold dryer needs to pass through a secondary precooling heat regenerator, and can be discharged even after being evaporated, after the condensate is replaced by an external aftercooling device, the condensate of the cold dryer can be directly discharged, air entering the cold dryer is cleaner, the stability and the service life of the heat regenerator and the evaporator are influenced positively, and therefore the cold dryer is protected;
4. the condensate of the pre-cooled refrigeration dryer is replaced by the external post-cooling device, the condensate is not mixed with air and then is cooled, so that the heat exchange efficiency is improved, after a part of condensate is discharged by the external post-cooling device, the generation amount of the condensate separated by the refrigeration dryer is correspondingly reduced, the separation of a gas-liquid separator is facilitated, and the condensate brought into a system for the second time is less, so that the pressure resistance and the dew point are reduced, and meanwhile, the safety coefficient of an air storage tank and the rear-end air drying effect can be improved;
5. the gas-liquid separator has no filter material, can keep stable separation effect at bearable inlet gas temperature, does not need maintenance, and saves a large amount of filter element replacement cost;
6. the air filter adopts a pleated borosilicate fiber filter element, the shell adopts aerospace aluminum, the inner surface and the outer surface of the air filter are subjected to anodic oxidation treatment, the efficiency is stable, the pressure drop is low, the service life is long, the replacement is convenient, and the filter element replacement time can be accurately mastered by matching a pressure difference meter so as to stabilize the filtering effect and save the pressure drop cost;
7. the air guiding and exhausting device can effectively reduce the ambient temperature of the air compression station, prolong the service life of the air compressor, reduce the failure rate, improve the gas production, reduce the maintenance cost and keep the sucked air low-temperature and dry, thereby achieving the purpose of energy conservation.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
As shown in fig. 1, the intelligent air compression drying system for increasing the safety factor of the air storage tank in the embodiment includes an air compression station 1, an external rear cooling device 2, an air storage tank 3, a front air filter 4, a freeze dryer, a rear air filter 6, a detection tank 8 and a waste oil water collection device; the air compression station 1 is connected with the external back cooling device 2 through a pipeline, the external back cooling device 2 is connected with the air storage tank 3 through a pipeline, the air storage tank 3 is sequentially connected with the front air filter 4, the freezing type drying machine, the back air filter 6 and the detection tank 8 through a pipeline, the other pipeline is directly connected with the detection tank 8 through another pipeline, a valve is arranged on the other pipeline, the air inlet side of the front air filter 4, the air outlet side of the back air filter 6 and the pipeline of the air outlet side of the air compression station 1 are provided with valves, and the external back cooling device 2, the air storage tank 3, the front air filter 4, the freezing type drying machine, the back air filter 6 and the detection tank 8 are connected with the waste oil water collecting device through drain pipes.
Waste oil water collection device includes water drainage 9 and disposes waste oil collector 7 on water drainage 9, external back cold charge is put 2, gas holder 3, preceding air cleaner 4, refrigeration dryer, back air cleaner 6 and detection jar 8 all forms through drain pipe and water drainage 9 and is connected.
The air inlet pipeline of the detection tank 8 in the embodiment is connected with a dust blowing gun (not shown in the figure) through a valve.
The external aftercooling device 2 in this embodiment includes a case, an air inlet pipe, an air outlet pipe, and a gas-liquid separator (not shown in the figure) and a radiator (not shown in the figure) connected to each other and disposed in the case, wherein the gas-liquid separator is connected to the air inlet pipe of the external aftercooling device 2 through a valve, the radiator is connected to the air outlet pipe of the external aftercooling device 2 through a valve, and the gas-liquid separator and the radiator are connected to a drain port of the external aftercooling device 2 through a drain pipe.
An air pipeline is connected between an air inlet pipe and an air outlet pipe of the external rear cooling device 2 in the embodiment, and a valve is arranged on the air pipeline.
The front air filter 4 and the rear air filter 6 in this embodiment both employ pleated borosilicate fibrous filter elements.
The heat sink in this embodiment includes an aluminum profile heat dissipation unit (not shown) and a heat dissipation fan (not shown) disposed side by side.
The air compression station 1 in this embodiment is further equipped with an air inducing and exhausting device, the air inducing and exhausting device includes a ventilation pipeline, an air inlet, an air outlet, an exhaust pipe and an exhaust fan, the air compression station 1 is connected with the ventilation pipeline through the exhaust fan and the exhaust pipe, the ventilation pipeline is communicated with the outdoor through the air inlet and the air outlet, and the air compression station 1 and the outdoor wall are both provided with the air inlet.
In the embodiment, the pre-arranged front cooling device originally placed in the freeze dryer 5 is separated out and integrated with the gas-liquid separator into the external rear cooling device 2 and placed at the front end of the gas storage tank 3, so that the air inlet temperature of the gas storage tank 3 is reduced, the ambient temperature can be further reduced, the air inlet temperature of the air filter at the rear side of the gas storage tank 3 is also reduced, the air inlet quality is improved, a plurality of positive influences are brought to the filtering efficiency, the pressure drop and the service life of the air filter, the air inlet and the ambient temperature of the freeze dryer are also reduced, the air inlet quality is improved, the model selection of the freeze dryer 5 is facilitated, the stability of the freeze dryer 5 is improved, and the investment, maintenance, operation and other expenses are also reduced; the external after-cooling device 2 can be used in summer and stopped in winter, so that the energy is saved compared with an internal after-cooling refrigeration dryer without constant temperature control; condensate of the pre-cooled refrigeration dryer needs to pass through a secondary pre-cooling heat regenerator, and can be discharged even after being evaporated, the condensate of the refrigeration dryer can be directly discharged after being replaced by the external post-cooling device 2, air entering the refrigeration dryer is cleaner, and the stability and the service life of the heat regenerator and the evaporator are influenced positively, so that the refrigeration dryer is protected; the condensate which replaces the pre-cooled cold dryer through the external after-cooling device 2 is not mixed with air and then is cooled, the heat exchange efficiency is improved, after a part of the condensate is discharged by the external after-cooling device 2, the generation amount of the condensate separated by the cold dryer is correspondingly reduced, the separation of a gas-liquid separator is facilitated, the condensate brought into a system secondarily is less, and therefore the pressure resistance and the dew point are reduced, and meanwhile the safety coefficient of an air storage tank can be improved.
In the embodiment, the gas-liquid separator has no filter material, can keep stable separation effect at bearable inlet gas temperature, does not need maintenance, and saves a large amount of filter element replacement cost;
in the embodiment, the air filter adopts a pleated borosilicate fiber filter element, the shell adopts aerospace aluminum, the inner surface and the outer surface are subjected to anodic oxidation treatment, the efficiency is stable, the pressure drop is low, the service life is long, the replacement is convenient, and the filter element replacement time can be accurately mastered by matching a pressure difference meter so as to stabilize the filtering effect and save the pressure drop cost;
in this embodiment, the induced draft device can effectively reduce the ambient temperature of air compression station 1, prolongs the life-span of air compressor machine, reduces the fault rate, improves the gas production, reduces the maintenance cost, thereby keeps the low temperature of inhaled air, dry and reach energy-conserving purpose.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second", "third", "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby the features defined as "first", "second", "third", "fourth" may explicitly or implicitly include at least one such feature.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a promote intelligent air compression drying system of gas holder factor of safety which characterized in that: the system comprises an air compression station, an external rear cooling device, an air storage tank, a front air filter, a freezing type dryer, a rear air filter, a detection tank and a waste oil water collection device; the utility model discloses a waste oil water collection device, including air compression station, air storage tank, air filter, freezing dryer, back air cleaner, detection jar, pipeline, air storage tank, freezing dryer, back air cleaner and detection jar, the pipeline is connected to the pipeline, and the pipeline is connected with the detection jar lug connection through pipeline and air storage tank formation after external cold device, air storage tank, external back cold device, air storage tank, preceding air cleaner, freezing dryer, back air cleaner and detection jar all form through the drain pipe and are connected with waste oil water collection device.
2. The intelligent air compression drying system for improving the safety factor of the air storage tank as claimed in claim 1, is characterized in that: waste oil water collection device includes drain and the waste oil collector of configuration on the drain, and external back cold charge is put, gas holder, preceding air cleaner, freeze-dryer, back air cleaner and detection jar all form through drain pipe and drain and are connected.
3. The intelligent air compression drying system for improving the safety factor of the air storage tank as claimed in claim 1, is characterized in that: and the air inlet pipeline of the detection tank is connected with a dust blowing gun through a valve.
4. The intelligent air compression drying system for improving the safety factor of the air storage tank as claimed in claim 1, is characterized in that: the external back cooling device comprises a case, an air inlet pipe, an air outlet pipe, and a gas-liquid separator and a radiator which are connected and arranged in the case, wherein the gas-liquid separator is connected with the air inlet pipe of the external back cooling device through a valve, the radiator is connected with the air outlet pipe of the external back cooling device through a valve, and the gas-liquid separator and the radiator are both connected with a water outlet of the external back cooling device through a water outlet pipe.
5. The intelligent air compression drying system capable of improving the safety factor of the air storage tank as claimed in claim 4, is characterized in that: an air pipeline is connected between the air inlet pipe and the air outlet pipe of the external rear cooling device, and a valve is arranged on the air pipeline.
6. The intelligent air compression drying system capable of improving the safety factor of the air storage tank as claimed in claim 4, is characterized in that: the radiator comprises aluminum profile radiating units and a radiating fan which are arranged side by side.
7. The intelligent air compression drying system for improving the safety factor of the air storage tank as claimed in claim 1, is characterized in that: and both the front air filter and the rear air filter adopt pleated borosilicate fiber filter elements.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921667807.5U CN210845825U (en) | 2019-10-08 | 2019-10-08 | Intelligent air compression drying system for improving safety coefficient of air storage tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921667807.5U CN210845825U (en) | 2019-10-08 | 2019-10-08 | Intelligent air compression drying system for improving safety coefficient of air storage tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210845825U true CN210845825U (en) | 2020-06-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921667807.5U Expired - Fee Related CN210845825U (en) | 2019-10-08 | 2019-10-08 | Intelligent air compression drying system for improving safety coefficient of air storage tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210845825U (en) |
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2019
- 2019-10-08 CN CN201921667807.5U patent/CN210845825U/en not_active Expired - Fee Related
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200626 |
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| CF01 | Termination of patent right due to non-payment of annual fee |