CN210834700U - Empty film detection device - Google Patents
Empty film detection device Download PDFInfo
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- CN210834700U CN210834700U CN201921358299.2U CN201921358299U CN210834700U CN 210834700 U CN210834700 U CN 210834700U CN 201921358299 U CN201921358299 U CN 201921358299U CN 210834700 U CN210834700 U CN 210834700U
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- skylight
- electric eye
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Abstract
The utility model relates to an empty membrane detection device, be provided with the paper feed belt of the carton in transport area skylight on the carton production facility, it has transparent skylight film to paste on the carton in area skylight, still including installing in the carton production facility and pass through the encoder that the band pulley rotated the contact with the paper feed belt, install the electric eye that triggers on the carton production facility, the electric eye that triggers the electric eye is just not pasting the big face of transparent skylight film to the carton in area skylight, the detection electric eye is still installed to the carton production facility, the electric eye that detects the electric eye is just pasting transparent skylight film department on the carton in area skylight, still include empty membrane detection system control host computer. Through increasing the detection link, whether the product that inspection carton class pastes window equipment produced has the defective work of hourglass subsides skylight film, through one set of independent empty membrane detecting system, installs on sticking with paste the box machine, the quality inspection of skylight film is accomplished with sticking with paste the box process together, replaces artifical quality inspection with machine quality inspection, and the quality inspection of skylight film is accurate, not consuming time.
Description
Technical Field
The utility model relates to a packing carton production technical field, concretely relates to empty membrane detection device.
Background
Some packing boxes are provided with skylight for the convenience of customers to observe and know the shape, color and the like of the products in the packing boxes, and transparent skylight film paper is stuck at the position of the skylight, when the transparent skylight film is adhered to the skylight position of the packing box in the production process of the packing box, because of the transparent particularity of the skylight film, the prior paper box type single-sheet product inspection machine can not realize quality leakage detection and skylight film product pasting, still needs manual quality inspection, there is not corollary equipment, and current carton class pastes window equipment does not have and detects hourglass subsides skylight film link, and the qualified product of subsides window and the unqualified product of hourglass subsides window that produce all directly enter into next production processes (stick with paste the box process), stick with paste the box process and accomplish and then pass through people's working medium and examine the side and can dispatch from the factory, adopt artifical manual quality control, whether every product must touch the window film of pasting with the hand and miss, and it is long consuming time, and will have the emergence of the missed measure condition a little carelessly.
In order to solve the problems, an apparatus for detecting whether a rejected product of a skylight film is missed in a product produced by a carton window pasting apparatus is urgently needed to be provided.
SUMMERY OF THE UTILITY MODEL
The utility model provides an empty membrane detection device, whether the carton class packaging product of solving the production of window equipment has the film to leak pastes the problem, and has reduced and has leaked the probability of examining, has reduced length consuming time.
The utility model discloses a concrete technical scheme is:
the utility model provides an empty membrane detection device, includes carton production facility, be provided with the paper feed belt of the carton in transport area skylight on the carton production facility, it has transparent skylight film to paste on the carton in area skylight, still including installing in carton production facility and pass through the band pulley with the paper feed belt and rotate the encoder of contact, install the trigger electric eye on the carton production facility, the electric eye that triggers the electric eye is just not pasting the big face of transparent skylight film to the carton in area skylight, the detection electric eye is still installed to carton production facility, the electric eye that detects the electric eye is just pasting transparent skylight film department on the carton in area skylight, still includes empty membrane detection system control host computer.
Further, it is preferred that the empty film detection system control host is installed on the carton production facility, and the empty film detection system control host is connected with the encoder, the trigger electric eye, the detection electric eye electricity.
Further, preferably, the carton production equipment is a box pasting machine or a single sheet inspection machine.
The utility model has the advantages that: through increasing the detection link, whether the product that inspection carton class pastes window equipment produced has the defective work of hourglass subsides skylight film, through one set of independent empty membrane detecting system, installs on sticking with paste the box machine, the quality inspection of skylight film is accomplished with sticking with paste the box process together, replaces artifical quality inspection with machine quality inspection, and the quality inspection of skylight film is accurate, not consuming time.
Drawings
FIG. 1 is a schematic view of the empty film detection device of the present invention at the installation position of the box pasting machine;
FIG. 2 is a schematic diagram of the system operation of the empty film detection device of the present invention;
fig. 3 is an operation interface of the control host of the empty film detection system of the empty film detection device of the present invention;
fig. 4 is a logic flow diagram 1 of an empty film detection device according to the present invention;
fig. 5 is a logic flow chart 2 of the empty film detection device of the present invention.
In the upper diagram: 1-production equipment, 2-paper feeding belt, 3-encoder, 4-trigger electric eye, 5-detection electric eye, 6-empty film detection system control host, 7-paper box with skylight, 8-transparent skylight film and 9-box pasting machine pre-folding part.
Detailed Description
In order to make the technical problems and technical solutions solved by the present invention more clearly understood, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description of the present invention, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
As shown in fig. 1 to 5, the present inventors preferably install the empty film detection system in the box pasting machine prefolding section 9 of the box pasting machine, and the box pasting machine is a model ES580 box pasting machine produced by the denggy mechanical limited company, and the system is a stand-alone empty film detection system which can be installed in the box producing equipment 1, and the box producing equipment 1 is preferably a box pasting machine or a single-sheet product inspecting machine, and can accurately detect the product with the skylight film pasted at high speed by limiting the inorganic speed of the box pasting machine, the single-sheet product inspecting machine and other equipment.
The paper box production equipment 1 is provided with a paper feeding belt 2 for conveying a paper box 7 with a skylight, a transparent skylight film 8 is pasted on the paper box 7 with the skylight, the paper box production equipment further comprises an encoder 3 which is installed in the paper box production equipment 1 and is in rotary contact with the paper feeding belt 2 through a belt wheel, the belt wheel is installed on the encoder 3, the belt wheel is in belt transmission with the paper feeding belt 2, the running speed of the paper feeding belt 2 can be detected through the belt wheel encoder 3, the encoder 3 feeds the detected speed back to an empty film detection system control host 6, and therefore the rotating speed of the paper feeding belt 2 is obtained through detection.
The trigger electric eye 4 is installed on the paper box production equipment 1, the electric eye of the trigger electric eye 4 is arranged on the large face, not adhered with the transparent skylight film 8, of the paper box 7 with the skylight, the detection electric eye 5 is further installed on the paper box production equipment 1, the position, adhered with the transparent skylight film 8, of the paper box 7 with the skylight and being adhered with the electric eye of the detection electric eye 5 is further included, and the empty film detection system control host machine 6 is further included.
Referring to fig. 4 and 5, the control host 6 of the empty film detection system mainly comprises a touch screen, a PLC single chip and a human-computer interaction interface. The model of the human-computer interface is MT4210T, the PLC (single chip microcomputer) can select MK-PBC-001V1.4, the model of the switching power supply NES-50-24, the model of the encoder E6C2-CWZ6C, the model of the trigger electric eye 46B/66-S12, the model of the detection electric eye dbk +4/Empf/3BEE/M18 and the model of the relay MY 2N-D2.
An empty film detection system control host 6 is installed on the paper box production equipment 1, and the empty film detection system control host 6 is electrically connected with the encoder 3, the trigger electric eye 4, the detection electric eye 5, the relay and the like.
When the production equipment 1, namely the box pasting machine, runs, the paper feeding belt 2 moves along the arrow direction to drive the paper box 7 with the skylight on the paper feeding belt 2, when the paper feeding belt 2 rotates, the belt wheel is installed on the encoder 3 and is in belt transmission with the paper feeding belt 2, the running speed of the paper feeding belt 2 can be detected through the belt wheel encoder 3, the encoder 3 feeds the detected speed back to the empty film detection system control host 6, a worker inputs the parameters of paper through the human-computer interaction interface of the touch screen, when a product passes through the trigger electric eye 4, the trigger electric eye 4 acquires the paper passing signal and feeds the signal back to the empty film detection system control host 6, the film detection system control host 6 controls the detection electric eye 5 to start to detect whether the transparent skylight film 8 is missing or not and feeds the signal back to the empty film detection system control host 6, the empty film detection system control host 6 outputs a shutdown instruction through the operation and analysis of an internal PLC (single chip microcomputer), and feeding the instruction back to the production equipment 1, namely, the box pasting machine, so that the box pasting machine stops running, and after a startup worker takes out the skylight product which is missed to be pasted, restarting the production.
The empty film detection system controls the setting of each parameter on the operation interface of the host computer:
1) electric eye distance: the distance between the two electric eye light spots is obtained by actual measurement.
2) Starting distance: the distance between the leading edge of the paper and the leading edge of the film to be detected is generally set as: the electric eye distance is-10 to 15 mm.
3) End distance: the distance between the leading edge of the paper and the trailing edge of the film to be detected is typically set as: electric eye distance + (10-15 mm).
4) Length of paper: triggering the length between the leading edge and the trailing edge of the section of paper illuminated by the electric eye.
5) Sliding distance: the distance between the electric eye and the required parking position is detected by ultrasonic waves.
6) A detection switch: turning the detection function on or off.
7) A continuous detection switch: and detecting whether the paper is overlapped and connected or not.
8) And (4) alarm resetting: resetting alarm display, pressing and resetting.
Through increasing the detection link, whether the product that inspection carton class pastes window equipment produced has the defective work of hourglass subsides skylight film, through one set of independent empty membrane detecting system, installs on sticking with paste the box machine, the quality inspection of skylight film is accomplished with sticking with paste the box process together, replaces artifical quality inspection with machine quality inspection, and the quality inspection of skylight film is accurate, not consuming time.
The present invention has been described in detail with reference to the specific and preferred embodiments, but it should be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and any modifications, equivalents and the like made within the spirit and principle of the present invention should be included within the scope of the present invention.
Claims (3)
1. An empty film detection device comprises a paper box production device (1), a paper feeding belt (2) for conveying a paper box (7) with a skylight is arranged on the paper box production device (1), a transparent skylight film (8) is adhered on the paper box (7) with the skylight, the method is characterized in that: also comprises an encoder (3) which is arranged in the paper box production equipment (1) and is in rotary contact with the paper feeding belt (2) through a belt wheel, a trigger electric eye (4) which is arranged on the paper box production equipment (1), the electric eye of the trigger electric eye (4) is just provided with the large surface of the paper box (7) with the skylight without being adhered with the transparent skylight film (8), the paper box production equipment (1) is further provided with a detection electric eye (5), a transparent skylight film (8) is pasted on the paper box (7) with the skylight by the electric eye of the detection electric eye (5), and the paper box production equipment further comprises a control host (6) of a film empty detection system.
2. A device for detecting a void in a film according to claim 1, wherein: the empty film detection system control host (6) is installed on the paper box production equipment (1), and the empty film detection system control host (6) is electrically connected with the encoder (3), the trigger electric eye (4) and the detection electric eye (5).
3. A device for detecting a void in a film according to claim 1 or 2, wherein: the carton production equipment (1) is a carton pasting machine or a single-sheet product inspection machine.
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CN201921358299.2U CN210834700U (en) | 2019-08-21 | 2019-08-21 | Empty film detection device |
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CN201921358299.2U CN210834700U (en) | 2019-08-21 | 2019-08-21 | Empty film detection device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112147159A (en) * | 2020-11-26 | 2020-12-29 | 虎丘影像(苏州)有限公司 | Film defective pixel identification and sorting system |
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2019
- 2019-08-21 CN CN201921358299.2U patent/CN210834700U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112147159A (en) * | 2020-11-26 | 2020-12-29 | 虎丘影像(苏州)有限公司 | Film defective pixel identification and sorting system |
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