CN210826462U

CN210826462U - Double-color artificial grass fiber production line

Info

Publication number: CN210826462U
Application number: CN201921696096.4U
Authority: CN
Inventors: 钱瑜
Original assignee: Jiangsu Wmgrass Co ltd
Current assignee: Jiangsu Wmgrass Co ltd
Priority date: 2019-10-11
Filing date: 2019-10-11
Publication date: 2020-06-23
Anticipated expiration: 2029-10-11

Abstract

The utility model discloses a two-color artificial grass fiber production line relates to artificial grass fiber production technical field. The utility model comprises a production line body; the production line body comprises a first single-screw main machine and a second single-screw main machine which are symmetrically arranged; a first single-color fiber is extruded from one end of a discharge port of the first single-screw main machine; a second monochromatic fiber is extruded at one end of a discharge port of the second single-screw host; one surface of the first monochromatic fiber and the second monochromatic fiber are thermally bonded to form a double-color grass fiber semi-finished product; one side of the discharge ports of the first single-screw host and the second single-screw host is fixedly provided with a water-cooling shaping box. The utility model discloses an each production link and the production process design in the production line body can accomplish double-colored artificial grass fibre's production process and inhale silk pipe and waste silk recovery unit's collocation design through the negative pressure with the automated mode, can effectively retrieve and recycle the waste silk that produces in the production process.

Description

Double-color artificial grass fiber production line

Technical Field

The utility model belongs to the technical field of artificial grass fibre production, especially, relate to a double-colored artificial grass fibre production line.

Background

Artificial grass originally originated in the united states and developed over forty years now, and at that time, because natural grass under a ceiling cannot grow, in order to solve the problem, an artificial turf is adopted, which has the advantages of ageing resistance, sun protection, water resistance, skid resistance, wear resistance, comfortable foot feeling, bright color, long service life, no need of large investment in maintenance cost, all-weather use and the like, and is more and more commonly adopted, and the most main material used in the manufacture of the artificial turf is artificial grass fiber.

With the individual requirements of artificial lawns, various artificial grass fibers such as antistatic artificial fibers, antibacterial artificial fibers and the like appear in the market at present, and with the requirement of aesthetic property, the two-color artificial grass fibers in the market are gradually popular, the two-color artificial grass fibers are grass fibers with two sides respectively having one color, and a complete two-color artificial grass fiber production line is lacked in the prior art.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a two-color artificial grass fiber production line, through each mechanism setting in the production line body, solved and lacked the problem of a complete two-color artificial grass fiber production line among the prior art.

In order to solve the technical problem, the utility model discloses a realize through following technical scheme:

the utility model relates to a double-color artificial grass fiber production line, which comprises a production line body; the production line body comprises a first single-screw main machine and a second single-screw main machine which are symmetrically arranged; a first monochromatic fiber is extruded at one end of a discharge port of the first single-screw main machine; a second monochromatic fiber is extruded at one end of the discharge hole of the second single-screw main machine; one surface of the first monochromatic fiber and the second monochromatic fiber are thermally bonded to form a double-color grass fiber semi-finished product; one side of the discharge ports of the first single-screw host and the second single-screw host is fixedly provided with a water-cooling shaping box; a group of guide rollers is fixedly arranged inside the water-cooling shaping box; a group of first compression rollers, a silk splitting assembly, a second compression roller, a group of traction rollers, a first oven, a first water tank, a group of drafting rollers, a second oven, a second water tank, a group of shaping rollers and a winding twisting assembly are sequentially arranged on the right side of the guide roller from front to back; one surfaces of the first pressing roller, the silk splitting assembly, the second pressing roller, the traction roller, the first drying oven, the first water tank, the group of drafting rollers, the second drying oven, the second water tank, the shaping roller and the winding and twisting assembly are matched with the semi-finished product of the bicolor grass fiber; and negative-pressure silk suction pipes which are communicated with each other are fixedly arranged above the traction roller, the drafting roller and the shaping roller.

Further, the wire cutting assembly comprises a knife plate; and the wire cutting blades which are arranged in a linear array are fixedly arranged on one surface of the cutting board.

Furthermore, one end of the discharge hole of the winding and twisting component outputs a double-color artificial grass fiber finished product.

Further, the die heads of the first single-screw main machine and the second single-screw main machine are rectangular die heads.

Furthermore, one end of the negative pressure silk suction pipe silk outlet is communicated with a waste silk recovery device.

The utility model discloses following beneficial effect has:

the utility model discloses an each production link and the production process design that heaies up in the production line body can accomplish double-colored artificial grass fibrous production process with automatic mode, and in the production process, can effectively guarantee grass fibrous production quality through the multiple operation design, inhales silk pipe and waste silk recovery unit's collocation design through the negative pressure simultaneously, can effectively retrieve and recycle the waste silk that produces in the production process to effectively reduce grass fibrous manufacturing cost.

Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic view of a two-color artificial grass fiber production line;

in the drawings, the components represented by the respective reference numerals are listed below:

1-a production line body, 101-a first single-screw main machine, 102-a second single-screw main machine, 103-a first monochromatic fiber, 104-a second monochromatic fiber, 105-a bicolor grass fiber semi-finished product, 106-a water-cooling shaping box, 107-a guide roller, 108-a first press roller, 109-a silk splitting assembly, 110-a second press roller, 111-a drawing roller, 112-a first oven, 113-a first water tank, 114-a drawing roller, 115-a second oven, 116-a second water tank, 117-a shaping roller, 118-a rolling twisting assembly and 119-a negative-pressure silk suction pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1, the utility model relates to a two-color artificial grass fiber production line, which comprises a production line body 1; the production line body 1 comprises a first single-screw main machine 101 and a second single-screw main machine 102 which are symmetrically arranged; a first monochromatic fiber 103 is extruded at one end of a discharge hole of the first single-screw host 101; a second monochromatic fiber 104 is extruded at one end of a discharge hole of the second single-screw host 102; one surface of the first single-color fiber 103 is thermally bonded with the second single-color fiber 104 to form a double-color grass fiber semi-finished product 105; the first single-color fiber 103 and the second single-color fiber 104 have different colors, and the fiber bodies after the two single-color fibers are thermally bonded have two surfaces with different colors, so that a double-color fiber is formed;

a water-cooling shaping box 106 is fixedly arranged on one side of the discharge ports of the first single-screw main machine 101 and the second single-screw main machine 102, and because the bicolor grass fiber semi-finished product 105 is in a semi-fluid state with temperature when being extruded by the single-screw main machine, the water-cooling shaping box 106 is required to be used for carrying out primary cooling and shaping on the semi-finished product, and a group of guide rollers 107 is fixedly arranged in the water-cooling shaping box 106; a group of first pressing rollers 108, a silk splitting assembly 109, a second pressing roller 110, a group of traction rollers 111, a first oven 112, a first water tank 113, a group of drafting rollers 114, a second oven 115, a second water tank 116, a group of sizing rollers 117 and a winding and twisting assembly 118 are sequentially arranged on the right side of the guide roller 107 from front to back; the number of the first press rollers 108 is two, the first press rollers are symmetrically arranged, the number of the second press rollers 110 is one, and the yarn cutting assembly 109 cuts the double-color grass fiber semi-finished product 105 into a strip shape with a certain width under the action of the plurality of yarn cutting knives; the number of the traction roller 11, the drafting roller 114 and the setting roller 117 can be three or five, and the winding and twisting component 118 is a winding and twisting integrated machine;

one surfaces of a first pressing roller 108, a silk splitting assembly 109, a second pressing roller 110, a traction roller 111, a first oven 112, a first water tank 113, a group of drafting rollers 114, a second oven 115, a second water tank 116, a shaping roller 117 and a winding and twisting assembly 118 are matched with the bicolor grass fiber semi-finished product 105; and negative pressure suction silk pipes 119 which are communicated with each other through negative pressure suction pipelines are fixedly arranged above the traction roller 111, the drafting roller 114 and the shaping roller 117.

Wherein the wire cutting assembly 109 comprises a knife plate; the surface of one knife board is fixedly provided with the thread cutting blades which are arranged in a linear array, and one end of the discharge hole of the winding and twisting component 118 outputs a double-color artificial grass fiber finished product.

The mold heads of the first single-screw main machine 101 and the second single-screw main machine 102 are both rectangular mold heads.

One end of a yarn outlet of the negative pressure yarn suction pipe 119 is communicated with a waste yarn recovery device, the waste yarn recovery device is communicated with the three negative pressure yarn suction pipes 119 through a negative pressure yarn suction pipeline, the negative pressure yarn suction pipe 119 recovers waste yarns formed in a yarn production process through negative pressure, and the waste yarn recovery device sequentially comprises a negative pressure generating mechanism, a waste yarn crushing mechanism and a crushing bin from front to back; smash the one end of feed bin bottom discharge gate and still be provided with the stirring subassembly that is used for preventing stifled and stirring, smash the one end setting of feed bin discharge gate and first single screw rod host computer 101 or second single screw rod host computer 102 intercommunication, smash feed bin week side still be provided with and be used for the reinforced filling tube of conventionality.

One specific application of this embodiment is: the production line is mainly used for producing double-color artificial grass fibers, grass fibers of one color are extruded by a first single-screw main machine 101 and a second single-screw main machine 102 respectively, the first single-screw main machine 101 and the second single-screw main machine 102 are subjected to film discharge through rectangular die heads, the two die heads are close in distance, the film is thermally bonded together after film discharge to form a membrane of one color, the membrane is subjected to water cooling setting by a water cooling setting box 106 after thermal bonding, then is subjected to first extrusion leveling by two first press rollers 108, after extrusion leveling, the membrane of a double-color grass fiber semi-finished product 105 is cut by a plurality of filament cutting knives in a filament cutting assembly 109, so that the double-color grass fiber semi-finished product 105 is cut into filament strips with certain width, the cut double-color grass fiber semi-finished product 105 filament strips are subjected to second extrusion leveling by a second press roller 110, the extruded and leveled filament strips are drawn by a group of drawing rollers 111 and then are subjected to hot melting in, the hot-melted filament yarns are primarily cooled by a first water tank 113, the filament yarns which are not completely cooled are drawn, attenuated and elongated by a set of drawing rollers 114, the second hot melting is carried out by a second oven 115 and a second water tank 116, the filament yarns are finally drawn and shaped by a set of shaping rollers 117, the finally drawn and shaped bicolor grass fibers enter a rolling and twisting component 118 to be sequentially rolled and twisted, and the rolled and twisted finished product is the finished bicolor grass fiber product.

In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. The utility model provides a two-color artificial grass fiber production line, includes production line body (1), its characterized in that:

the production line body (1) comprises a first single-screw main machine (101) and a second single-screw main machine (102) which are symmetrically arranged; a first monochromatic fiber (103) is extruded at one end of a discharge hole of the first single-screw main machine (101); a second monochromatic fiber (104) is extruded at one end of a discharge hole of the second single-screw main machine (102); one surface of the first single-color fiber (103) is thermally bonded with the second single-color fiber (104) to form a double-color grass fiber semi-finished product (105); one side of the discharge ports of the first single-screw host (101) and the second single-screw host (102) is fixedly provided with a water-cooling shaping box (106);

a group of guide rollers (107) is fixedly arranged in the water-cooling shaping box (106); a group of first pressing rollers (108), a silk cutting assembly (109), a second pressing roller (110), a group of traction rollers (111), a first oven (112), a first water tank (113), a group of drafting rollers (114), a second oven (115), a second water tank (116), a group of sizing rollers (117) and a winding and twisting assembly (118) are sequentially arranged on the right side of the guide roller (107) from front to back; one surfaces of the first pressing roller (108), the silk splitting assembly (109), the second pressing roller (110), the traction roller (111), the first oven (112), the first water tank (113), the group of drafting rollers (114), the second oven (115), the second water tank (116), the shaping roller (117) and the winding and twisting assembly (118) are matched with the bicolor grass fiber semi-finished product (105); and negative-pressure silk suction pipes (119) which are communicated with each other are fixedly arranged above the traction roller (111), the drafting roller (114) and the shaping roller (117).

2. A bi-colour artificial grass fibre production line according to claim 1, characterised in that the cut-wire assembly (109) comprises a cutting board; and the wire cutting blades which are arranged in a linear array are fixedly arranged on one surface of the cutting board.

3. A two-color artificial grass fibre production line as claimed in claim 1, characterized in that one end of the outlet of the winding and twisting assembly (118) outputs a finished two-color artificial grass fibre product.

4. A bi-color artificial grass fibre production line as claimed in claim 1, characterised in that the first single screw host (101) and the second single screw host (102) are rectangular dies.

5. A bi-color artificial grass fiber production line as claimed in claim 1, wherein one end of the filament outlet of the negative pressure filament suction pipe (119) is communicated with a waste filament recovery device.