CN113186612A - Superfine fiber carpet waterproof treatment process and equipment - Google Patents
Superfine fiber carpet waterproof treatment process and equipment Download PDFInfo
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- CN113186612A CN113186612A CN202110268893.8A CN202110268893A CN113186612A CN 113186612 A CN113186612 A CN 113186612A CN 202110268893 A CN202110268893 A CN 202110268893A CN 113186612 A CN113186612 A CN 113186612A
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- 239000000835 fiber Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 57
- 238000010438 heat treatment Methods 0.000 claims abstract description 48
- 238000004804 winding Methods 0.000 claims abstract description 36
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 32
- 238000002791 soaking Methods 0.000 claims abstract description 30
- 239000002994 raw material Substances 0.000 claims abstract description 26
- 239000003086 colorant Substances 0.000 claims abstract description 17
- 238000004078 waterproofing Methods 0.000 claims abstract description 17
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 7
- 238000002844 melting Methods 0.000 claims abstract description 4
- 230000008018 melting Effects 0.000 claims abstract description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 27
- 238000009940 knitting Methods 0.000 claims description 22
- 229920001410 Microfiber Polymers 0.000 claims description 17
- 238000001125 extrusion Methods 0.000 claims description 15
- 238000007790 scraping Methods 0.000 claims description 14
- 238000009987 spinning Methods 0.000 claims description 13
- 239000003658 microfiber Substances 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 3
- 230000002940 repellent Effects 0.000 claims description 2
- 239000005871 repellent Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 239000004753 textile Substances 0.000 abstract description 36
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009941 weaving Methods 0.000 description 3
- 241000883990 Flabellum Species 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D13/00—Complete machines for producing artificial threads
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/04—Melting filament-forming substances
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D7/00—Collecting the newly-spun products
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/08—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping
- D06B15/085—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by scraping by contact with the textile material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a waterproof treatment process and equipment for superfine fiber carpets, which comprises the steps of pouring raw materials and coloring agents into a heating box, starting the heating box and a stirring assembly to operate, melting the raw materials at a high temperature, fully fusing the melted raw materials and the coloring agents into a mixture under the action of the stirring assembly, controlling a valve to open, enabling the mixture to flow into a textile box, starting the textile box to operate, enabling one end of a formed silk thread to bypass a first fixed roller and a second fixed roller and be fixed on a winding roller, controlling a first rotating assembly and a second rotating assembly to operate simultaneously, winding the silk thread, soaking the silk thread in a soaking box filled with the waterproofing agents in the winding process, adhering the waterproofing agents, extruding the silk thread by two extruding cylinders, controlling the dryer to operate, and drying the silk thread adhered with the waterproofing agents, the waterproof agent on the silk thread is uniformly coated through the arrangement of the structure.
Description
Technical Field
The invention relates to the technical field of carpet weaving, in particular to a waterproof treatment process and equipment for a superfine fiber carpet.
Background
Woven carpets are contrasted with hand carpets and broadly refer to carpets produced using mechanical equipment. The woven carpet is mainly due to the large-area popularization of the woven carpet in the carpet industry at home and abroad at present, so that the carpet which is once owned by the upper-layer society comes into common people. The introduction of woven carpet production lines in China from the middle of the twentieth century has led to rapid development at the end of the last century and in the beginning of the century, and China is already a major producing and exporting country of carpets. At present, when a waterproof agent is sprayed on the silk threads to be made into the carpet, the waterproof agent is easy to be unevenly coated.
Disclosure of Invention
The invention aims to provide a waterproof treatment process and equipment for a superfine fiber carpet, and aims to solve the technical problem that a waterproof agent on a silk thread is not uniformly coated in the prior art.
In order to achieve the purpose, the invention adopts a waterproof treatment device for an ultrafine fiber carpet, which comprises a heating box, a stirring component, a textile box, a valve, an operation platform, a first rotating component, a rotating roller, a supporting plate, a soaking box, a first fixing roller, a second fixing roller, an extrusion cylinder, a dryer, a second rotating component, a winding roller and a knitting machine, wherein the heating box is communicated with the textile box and is positioned above the textile box, the stirring component is fixedly connected with the heating box and penetrates through the outer side wall of the heating box, the valve is fixedly connected with the heating box and is positioned at the communication part of the heating box and the textile box, the textile box is provided with a spinneret orifice, the operation platform is fixedly connected with the textile box and is positioned on the outer side wall of the textile box, the first rotating component is fixedly connected with the operation platform and is positioned above the operation platform, one end of the rotating roller is fixedly connected with the first rotating assembly, the soaking box is fixedly connected with the operating platform and is positioned above the operating platform, one side of the supporting plate is fixedly connected with the operating platform, the number of the first fixing rollers is multiple, one end of each first fixing roller is fixedly connected with the supporting plate and is positioned on the outer side wall of the supporting plate, the second fixing rollers are fixedly connected with the soaking box and are positioned on the inner side wall of the soaking box, the number of the extrusion cylinders is two, each extrusion cylinder is fixedly connected with the supporting plate and is positioned above the soaking box, the drying machine is fixedly connected with the supporting plate and is positioned on the outer side wall of the supporting plate, the second rotating assembly is fixedly connected with the supporting plate, and one end of the winding roller is detachably connected with the second rotating assembly, the knitting machine is fixedly connected with the operating platform and is positioned above the operating platform.
The superfine fiber carpet waterproof treatment equipment further comprises two scraping plates, wherein each scraping plate is fixedly connected with the supporting plate and is located below the extrusion cylinder.
The superfine fiber carpet waterproof treatment equipment further comprises a scraping strip, wherein the scraping strip is fixedly connected with the supporting plate and is positioned above the dryer.
Wherein, the stirring subassembly includes agitator motor, stirring post and stirring piece, agitator motor with heating cabinet fixed connection, and be located the lateral wall of heating cabinet, just agitator motor's output runs through the lateral wall of heating cabinet, the one end of stirring post with agitator motor's output fixed connection, and be located the inside of heating cabinet, the quantity of stirring piece is a plurality of, every the stirring piece respectively with stirring post fixed connection, and all be located the lateral wall of stirring post.
The first rotating assembly comprises a first rotating motor and a first speed reducer, the first rotating motor is fixedly connected with the operating platform and is located above the operating platform, the first speed reducer is fixedly connected with the output end of the first rotating motor, and one end of the rotating roller is fixedly connected with the first speed reducer.
The second rotating assembly comprises a second rotating motor and a second speed reducer, the second rotating motor is fixedly connected with the supporting plate and is located on the outer side wall of the supporting plate, the second speed reducer is fixedly connected with the output end of the second rotating motor, and one end of the winding roller is fixedly connected with the second speed reducer.
The invention also provides a superfine fiber carpet waterproof treatment process adopting the superfine fiber carpet waterproof treatment equipment, which comprises the following steps:
pouring the raw materials and the coloring agent into the heating box, starting the heating box and the stirring assembly to operate, melting the raw materials at a high temperature, and fully fusing the melted raw materials and the coloring agent into a mixture under the action of the stirring assembly;
controlling the valve to be opened, enabling the mixture to flow to the spinning box, starting the spinning box to operate, and enabling one end of the formed silk thread to bypass the first fixing roller and the second fixing roller and be fixed on the winding roller;
simultaneously controlling the first rotating assembly and the second rotating assembly to operate, winding the silk thread, soaking the silk thread in the soaking box filled with the waterproof agent in the winding process, adhering the waterproof agent, and extruding the silk thread by the two extruding cylinders;
controlling the dryer to operate, and drying the silk threads adhered with the waterproof agent;
and connecting the silk threads on the winding roller with the knitting machine, and starting the knitting machine to operate to knit the carpet.
The invention has the beneficial effects that: when a textile worker uses the superfine fiber carpet waterproof treatment equipment to prepare a superfine fiber carpet, firstly pouring a raw material and a coloring agent into a heating box, starting the heating box and a stirring component to operate, heating the raw material to be molten by the heating box, fully and uniformly stirring the molten raw material and the coloring agent by the stirring component, after uniform stirring, controlling a valve to be opened by the textile worker, enabling the uniformly stirred raw material and the coloring agent to fall into a textile box, starting the textile box to weave the raw material into silk threads, ejecting the silk threads from a spinneret orifice, enabling one end of the silk threads to surround a first fixed roller and a second fixed roller and simultaneously starting the first rotating component and the second rotating component to enable the rotating roller and the winding roller to rotate at the same speed, and enabling the winding roller to wind the silk threads, the silk threads are soaked in the soaking box filled with the waterproof agent and adhered to the soaking box in the winding process, when the silk threads move between the two extrusion cylinders, the two extrusion cylinders roll the silk threads to uniformly roll the waterproof agent adhered to the silk threads, a textile worker controls the dryer to operate, when the silk threads pass through the dryer, the dryer dries the lead screws adhered with the waterproof agent, the winding roller winds a certain number of the silk threads, the textile worker takes out the winding roller and places the winding roller in the knitting machine to connect the silk threads with the knitting machine, and after the knitting machine is started, the knitting machine gradually weaves the silk threads into a carpet, so that the waterproof agent on the silk threads is uniformly coated.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of the ultrafine fiber carpet waterproofing treatment apparatus of the present invention.
Fig. 2 is a schematic view of a partial structure of the waterproof treatment apparatus for an ultrafine fiber carpet of the present invention.
Fig. 3 is a front view of the waterproof treatment apparatus for the ultrafine fiber carpet of the present invention.
Fig. 4 is a flow chart of the steps of the process for waterproofing microfiber carpets of the present invention.
1-a heating box, 2-a spinning box, 3-a stirring component, 4-a valve, 5-an operation table, 6-a first rotating component, 7-a rotating roller, 8-a supporting plate, 9-a soaking box, 10-a first fixed roller, 11-a second fixed roller, 12-an extrusion cylinder, 13-a dryer, 14-a second rotating component and 15-a winding roller, 16-braiding machine, 17-scraper, 18-scraper bar, 19-support frame, 20-third rotating motor, 21-third speed reducer, 22-fan blade, 23-spinneret orifice, 31-stirring motor, 32-stirring column, 33-stirring block, 61-first rotating motor, 62-first speed reducer, 141-second rotating motor and 142-second speed reducer.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1 to 3, the present invention provides a waterproof treatment apparatus for an ultrafine fiber carpet, including a heating box 1, a stirring assembly 3, a textile box 2, a valve 4, an operation platform 5, a first rotating assembly 6, a rotating roller 7, a support plate 8, a soaking box 9, a first fixed roller 10, a second fixed roller 11, an extruding cylinder 12, a dryer 13, a second rotating assembly 14, a wind-up roller 15 and a knitting machine 16, wherein the heating box 1 is communicated with the textile box 2 and is located above the textile box 2, the stirring assembly 3 is fixedly connected with the heating box 1 and penetrates through an outer side wall of the heating box 1, the valve 4 is fixedly connected with the heating box 1 and is located at a communication position of the heating box 1 and the textile box 2, the textile box 2 is provided with a spinneret hole 23, the operation platform 5 is fixedly connected with the textile box 2 and is located at an outer side wall of the textile box 2, the first rotating assembly 6 is fixedly connected with the operating platform 5 and is positioned above the operating platform 5, one end of the rotating roller 7 is fixedly connected with the first rotating assembly 6, the soaking tank 9 is fixedly connected with the operating platform 5 and is positioned above the operating platform 5, one side of the supporting plate 8 is fixedly connected with the operating platform 5, a plurality of first fixing rollers 10 are provided, one end of each first fixing roller 10 is fixedly connected with the supporting plate 8 and is positioned on the outer side wall of the supporting plate 8, the second fixing rollers 11 are fixedly connected with the soaking tank 9 and is positioned on the inner side wall of the soaking tank 9, the number of the squeezing cylinders 12 is two, each squeezing cylinder 12 is fixedly connected with the supporting plate 8 and is positioned above the soaking tank 9, and the drying machine 13 is fixedly connected with the supporting plate 8, and is located on the outer side wall of the support plate 8, the second rotating assembly 14 is fixedly connected with the support plate 8, one end of the winding roller 15 is detachably connected with the second rotating assembly 14, and the knitting machine 16 is fixedly connected with the operating platform 5 and is located above the operating platform 5.
In this embodiment, when a textile worker uses the waterproof processing apparatus for an ultrafine fiber carpet to prepare an ultrafine fiber carpet, the textile worker pours raw materials and a coloring agent into the heating box 1, starts the heating box 1 and the stirring component 3 to operate, the heating box 1 heats the raw materials to be melted, the stirring component 3 sufficiently and uniformly stirs the melted raw materials and the coloring agent, after uniform stirring, the textile worker controls the valve 4 to open, the uniformly-stired raw materials and the coloring agent fall into the textile box 2, at this time, the textile box 2 is started to weave the raw materials into silk threads, the silk threads are ejected from the spinneret holes 23, the textile worker surrounds one end of the silk threads around the first fixed roller 10 and the second fixed roller 11, and simultaneously starts the first rotating component 6 and the second rotating component 14, so that the rotating roller 7 and the winding roller 15 rotate at the same speed, the winding roller 15 winds the silk threads, the waterproof agent is placed in the soaking box 9, the silk threads are soaked in the soaking box 9 filled with the waterproof agent and adhered to the silk threads, when the silk threads move between the two extrusion cylinders 12, the two extrusion cylinders 12 roll the silk threads to uniformly roll the waterproof agent adhered to the silk threads, the textile personnel controls the dryer 13 to operate, when the silk threads pass through the dryer 13, the dryer 13 dries the silk threads adhered with the waterproof agent, after the winding roller 15 winds a certain number of silk threads, the textile personnel takes out the winding roller 15 and places the winding roller 15 in the knitting machine 16 to connect the silk threads with the knitting machine 16, and after the knitting machine 16 is started, the knitting machine 16 gradually weaves the silk threads into a carpet, so that the waterproof agent on the silk threads is uniformly smeared.
Further, the superfine fiber carpet waterproofing treatment equipment also comprises two scraping plates 17, wherein each scraping plate 17 is fixedly connected with the supporting plate 8 and is positioned below the extrusion cylinder 12.
In the embodiment, before the silk thread moves between the two extrusion cylinders 12, the two scraping plates 17 scrape the excessive waterproofing agent adhered to the silk thread into the soaking box 9, and the two extrusion cylinders 12 roll the silk thread, so that the rolling of the waterproofing agent adhered to the silk thread is more uniform.
Further, the superfine fiber carpet waterproof treatment equipment further comprises a scraping strip 18, wherein the scraping strip 18 is fixedly connected with the supporting plate 8 and is positioned above the dryer 13.
In this embodiment, when the silk thread moves to the dryer 13, the scraping strip 18 scrapes the silk thread and dries the silk thread, so that the silk thread is smoother and the quality of the subsequent carpet manufacturing is improved.
Further, stirring subassembly 3 includes agitator motor 31, stirring post 32 and stirring piece 33, agitator motor 31 with 1 fixed connection of heating cabinet, and be located the lateral wall of heating cabinet 1, just agitator motor 31's output runs through the lateral wall of heating cabinet 1, the one end of stirring post 32 with agitator motor 31's output fixed connection, and be located the inside of heating cabinet 1, the quantity of stirring piece 33 is a plurality of, every stirring piece 33 respectively with stirring post 32 fixed connection, and all be located the lateral wall of stirring post 32.
In this embodiment, when the textile worker controls the operation of the stirring motor 31, the stirring motor 31 drives the stirring column 32 to rotate, so that the stirring blocks 33 fully and uniformly stir the melted raw materials and the coloring agent, and the silk thread manufacturing quality is improved.
Further, the first rotating assembly 6 comprises a first rotating motor 61 and a first speed reducer 62, the first rotating motor 61 is fixedly connected with the operating platform 5 and is positioned above the operating platform 5, the first speed reducer 62 is fixedly connected with the output end of the first rotating motor 61, and one end of the rotating roller 7 is fixedly connected with the first speed reducer 62.
In this embodiment, when the textile worker controls the first rotating motor 61 to operate, the first rotating motor 61 and the first speed reducer 62 cooperate to drive the rotating roller 7 to rotate, so as to convey the yarn.
Further, the second rotating assembly 14 includes a second rotating motor 141 and a second speed reducer 142, the second rotating motor 141 is fixedly connected to the support plate 8 and is located on the outer side wall of the support plate 8, the second speed reducer 142 is fixedly connected to the output end of the second rotating motor 141, and one end of the wind-up roll 15 is fixedly connected to the second speed reducer 142.
In this embodiment, when the textile worker controls the second rotating motor 141 to operate, the second rotating motor 141 and the second speed reducer 142 are matched to drive the winding roller 15 to rotate, so as to wind the silk thread, and the winding roller 15 and the rotating roller 7 rotate synchronously to move the silk thread.
Further, superfine fiber carpet water repellent equipment still includes support frame 19, third rotation motor 20, third speed reducer 21 and flabellum 22, support frame 19 with backup pad 8 fixed connection, and be located drying-machine 13's top, third rotation motor 20 with support frame 19 fixed connection, third speed reducer 21 with third rotation motor 20's output fixed connection, flabellum 22 with third speed reducer 21 fixed connection.
In this embodiment, because the waterproof agent has moisture, when the dryer 13 dries the silk thread adhered with the waterproof agent, steam is generated around the dryer 13, and at this time, the textile worker controls the third rotating motor 20 to operate, and the third rotating motor 20 and the third speed reducer 21 are matched with each other, so that the fan blades 22 rotate to suck the steam generated around the dryer 13, thereby preventing the steam generated around the dryer 13 from adhering to the dried silk thread, and causing quality problems in subsequent carpet manufacturing.
Referring to fig. 4, the present invention further provides a waterproof treatment process for a microfiber carpet, which uses the above waterproof treatment apparatus for a microfiber carpet, and comprises the following steps:
s1: pouring the raw materials and the coloring agent into the heating box 1, starting the heating box 1 and the stirring assembly 3 to operate, melting the raw materials at a high temperature, and fully fusing the melted raw materials and the coloring agent into a mixture under the action of the stirring assembly 3;
s2: controlling the valve 4 to be opened, enabling the mixture to flow to the textile box 2, starting the textile box 2 to operate, and enabling one end of the formed silk thread to bypass the first fixing roller 10 and the second fixing roller 11 and be fixed on the winding roller 15;
s3: carrying out air drying treatment on the silk threads on the rotating roller 7;
s4: simultaneously controlling the first rotating assembly 6 and the second rotating assembly 14 to operate, winding the silk threads, soaking the silk threads in the soaking box 9 filled with the waterproof agent in the winding process, adhering the waterproof agent, and extruding the silk threads by the two extruding cylinders 12;
s5: controlling the dryer 13 to operate, and drying the silk threads adhered with the waterproof agent;
s6: connecting the thread on the take-up roll 15 with the knitting machine 16, and starting the knitting machine 16 to operate to knit the carpet.
Wherein, empty raw materials and coloring agent to in the heating cabinet 1 earlier, start the heating cabinet 1 with stirring subassembly 3 function, the raw materials melts under high temperature state stirring subassembly 3's effect down, and molten raw materials and coloring agent fully fuse to the mixture, and control again valve 4 opens, and the mixture flows to weaving case 2 starts weaving case 2 function, and the one end of the silk thread of shaping is walked around first fixed roller 10 and second fixed roller 11, and is fixed in on the wind-up roll 15, uses the air-cooler, will the silk thread on the live-rollers 7 carries out air-drying and handles, controls simultaneously first rotating subassembly 6 and second rotating subassembly 14 function, rolls up the silk thread, and the silk thread is in the rolling in-process, soaks in the soaking case 9 that is equipped with waterproofing agent to the adhesion waterproofing agent, two squeeze tubes 12 extrudes the silk thread, and then controlling the dryer 13 to operate, drying the silk threads adhered with the waterproof agent, connecting the silk threads on the winding roller 15 with the knitting machine 16, and starting the knitting machine 16 to operate to knit the carpet.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. A superfine fiber carpet waterproof processing device is characterized in that,
the automatic spinning machine comprises a heating box, a stirring assembly, a spinning box, a valve, an operating platform, a first rotating assembly, a rotating roller, a supporting plate, a soaking box, a first fixing roller, a second fixing roller, an extruding cylinder, a dryer, a second rotating assembly, a winding roller and a knitting machine, wherein the heating box is communicated with the spinning box and is positioned above the spinning box, the stirring assembly is fixedly connected with the heating box and penetrates through the outer side wall of the heating box, the valve is fixedly connected with the heating box and is positioned at the communication position of the heating box and the spinning box, a spinneret orifice is arranged on the spinning box, the operating platform is fixedly connected with the spinning box and is positioned on the outer side wall of the spinning box, the first rotating assembly is fixedly connected with the operating platform and is positioned above the operating platform, one end of the rotating roller is fixedly connected with the first rotating assembly, the soaking box is fixedly connected with the operating platform and positioned above the operating platform, one side of the supporting plate is fixedly connected with the operating platform, the number of the first fixing rollers is multiple, one end of each first fixing roller is fixedly connected with the supporting plate and is positioned on the outer side wall of the supporting plate, the second fixing rollers are fixedly connected with the soaking box and is positioned on the inner side wall of the soaking box, the number of the extrusion cylinders is two, each extrusion cylinder is fixedly connected with the supporting plate and is positioned above the soaking box, the dryer is fixedly connected with the supporting plate and is positioned on the outer side wall of the supporting plate, the second rotating assembly is fixedly connected with the supporting plate, one end of the winding roller is detachably connected with the second rotating assembly, and the knitting machine is fixedly connected with the operating platform, and is positioned above the operating table.
2. The microfiber carpet waterproofing treatment apparatus according to claim 1,
the superfine fiber carpet water repellent equipment further comprises two scraping plates, wherein each scraping plate is fixedly connected with the supporting plate and is located below the extrusion cylinder.
3. The microfiber carpet waterproofing treatment apparatus according to claim 1,
the superfine fiber carpet water-proof treatment equipment further comprises a scraping strip, wherein the scraping strip is fixedly connected with the supporting plate and is positioned above the dryer.
4. The microfiber carpet waterproofing treatment apparatus according to claim 1,
stirring subassembly includes agitator motor, stirring post and stirring piece, agitator motor with heating cabinet fixed connection, and be located the lateral wall of heating cabinet, just agitator motor's output runs through the lateral wall of heating cabinet, the one end of stirring post with agitator motor's output fixed connection, and be located the inside of heating cabinet, the quantity of stirring piece is a plurality of, every the stirring piece respectively with stirring post fixed connection, and all be located the lateral wall of stirring post.
5. The microfiber carpet waterproofing treatment apparatus according to claim 1,
the first rotating assembly comprises a first rotating motor and a first speed reducer, the first rotating motor is fixedly connected with the operating platform and is located above the operating platform, the first speed reducer is fixedly connected with the output end of the first rotating motor, and one end of the rotating roller is fixedly connected with the first speed reducer.
6. The microfiber carpet waterproofing treatment apparatus according to claim 1,
the second rotating assembly comprises a second rotating motor and a second speed reducer, the second rotating motor is fixedly connected with the supporting plate and is located on the outer side wall of the supporting plate, the second speed reducer is fixedly connected with the output end of the second rotating motor, and one end of the winding roller is fixedly connected with the second speed reducer.
7. The ultrafine fiber carpet waterproofing process using the ultrafine fiber carpet waterproofing treatment apparatus according to claim 1, comprising the steps of:
pouring the raw materials and the coloring agent into the heating box, starting the heating box and the stirring assembly to operate, melting the raw materials at a high temperature, and fully fusing the melted raw materials and the coloring agent into a mixture under the action of the stirring assembly;
controlling the valve to be opened, enabling the mixture to flow to the spinning box, starting the spinning box to operate, and enabling one end of the formed silk thread to bypass the first fixing roller and the second fixing roller and be fixed on the winding roller;
simultaneously controlling the first rotating assembly and the second rotating assembly to operate, winding the silk thread, soaking the silk thread in the soaking box filled with the waterproof agent in the winding process, adhering the waterproof agent, and extruding the silk thread by the two extruding cylinders;
controlling the dryer to operate, and drying the silk threads adhered with the waterproof agent;
and connecting the silk threads on the winding roller with the knitting machine, and starting the knitting machine to operate to knit the carpet.
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| CN202110268893.8A CN113186612A (en) | 2021-03-12 | 2021-03-12 | Superfine fiber carpet waterproof treatment process and equipment |
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| CN202110268893.8A CN113186612A (en) | 2021-03-12 | 2021-03-12 | Superfine fiber carpet waterproof treatment process and equipment |
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