CN210826283U - Full-automatic heat treatment production line for forged hub material frames - Google Patents
Full-automatic heat treatment production line for forged hub material frames Download PDFInfo
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- CN210826283U CN210826283U CN201921469956.0U CN201921469956U CN210826283U CN 210826283 U CN210826283 U CN 210826283U CN 201921469956 U CN201921469956 U CN 201921469956U CN 210826283 U CN210826283 U CN 210826283U
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Abstract
The utility model discloses a forge full-automatic heat treatment production line of wheel hub has material frame, including exhaust pipe, its characterized in that, furnace door mechanism is installed to exhaust pipe's one end, and the one end of furnace door mechanism installs air-cooled room, the one end of furnace door mechanism is equipped with quenching mechanism, the one end of quenching mechanism is equipped with the ageing furnace, the one end of ageing furnace is equipped with circulating fan, and circulating fan's one end is equipped with solid smelting pot, the one end of solid smelting pot is equipped with roller stick mechanism, the one end of roller stick mechanism is equipped with the business turn over material platform, the one end of business turn over material platform is equipped with the material frame, the one end of material frame is equipped with perpendicular cat ladder, and every furnace gate all is equipped with the locking device when blowing out the maintenance furnace gate and opening, and the unexpected personnel injury that drops of causing of.
Description
Technical Field
The utility model relates to the technical field of mechanical equipment, especially, relate to a forge full-automatic heat treatment production line of wheel hub has material frame.
Background
Heat treatment refers to a hot metal working process in which a material is heated, held and cooled in the solid state to achieve a desired texture and properties. In the process of moving from the times of stoneware to the times of cupreous and ironware, the effect of heat treatment is gradually recognized.
As early as 770 b.c. to 222 a.c., chinese has found in production practice that the properties of steel vary due to the effects of temperature and pressure distortion. The softening treatment of the white cast iron is an important process for manufacturing agricultural implements, and the existing heat treatment has no good automation when the hub is forged, so that a full-automatic heat treatment production line for forging the hub with a material frame is provided for solving the problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a full-automatic heat treatment production line for forging hubs and provided with material frames.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a forge wheel hub has full-automatic heat treatment production line of material frame, includes exhaust pipe, its characterized in that, furnace door mechanism is installed to exhaust pipe's one end, and the one end of furnace door mechanism installs air-cooled chamber, the one end of furnace door mechanism is equipped with quenching mechanism, the one end of quenching mechanism is equipped with ageing furnace, the one end of ageing furnace is equipped with circulating fan, and circulating fan's one end is equipped with solid smelting pot, the one end of solid smelting pot is equipped with roller stick mechanism, the one end of roller stick mechanism is equipped with the business turn over material platform, the one end of business turn over material platform is equipped with the material frame, the one end of material frame is equipped with perpendicular cat ladder.
Preferably, the inside of quenching mechanism is equipped with water temperature control device, and the temperature is controlled at 80 ℃ plus or minus 2 ℃ within range always, and the temperature is adjustable, the outer end of quenching mechanism is equipped with display device, and display device and water temperature control device electric connection.
Preferably, a quenching device is arranged in the quenching mechanism, and the quenching time is continuously adjustable within one second.
Preferably, one end of the quenching mechanism is provided with a quenching water tank, and the quenching water tank is formed by pouring pit type reinforced concrete.
Preferably, the quenching mechanism is arranged inside the quenching mechanism, and the quenching mechanism is provided with a hanging bracket which is made of stainless steel materials.
Preferably, a water tank is arranged at one end of the quenching mechanism, an alarm device is arranged at one end of the water tank, a timing device is arranged at one end of the alarm device, and the timing device is electrically connected with the alarm device.
Compared with the prior art, the beneficial effects of the utility model are that:
the solid solution furnace door is lifted by adopting a cylinder driving mechanism, the upper position and the lower position of a cylinder are respectively provided with a buffer mechanism in the structural treatment, so that the upper action and the lower action of the furnace door have the functions of slow start and fast movement, a speed regulating valve is arranged in a gas path pipeline, the lifting speed of the furnace door can be regulated as required, and the opening and closing of the furnace door can be controlled within 15S each time. The speed regulating valve is arranged in the gas path to control the speed, and is usually regulated to be close to technical parameters for 15 seconds. The furnace door adopts a proper counterweight device, which can be used as a safety device of the furnace door, reduces the power load, saves the consumption of compressed air to the maximum extent and reduces the operation cost. The upper limit and the lower limit adopt contactless proximity switches, the sealing of the furnace door adopts an automatic locking mechanism of an air cylinder, and the sealing, gapless and heat leakage of the furnace door in a closed state are ensured. The furnace door compresses tightly and adopts cylinder and link gear to constitute, and every side of furnace door is equipped with two clamp plates, and both sides are totally 4 points, and pressure is more even, and is sealed more reliably. The cylinder sealing element adopts an imported original paper and is durable. Each furnace door is provided with a locking device when the furnace shutdown maintenance furnace door is opened, so that the accidental falling of the furnace door when a person operates the furnace door is prevented from causing the injury of the person.
Drawings
FIG. 1 is a schematic structural view of a full-automatic heat treatment production line for forged hubs with a material frame;
fig. 2 is the utility model provides a forge wheel hub has partial schematic structure of material frame full-automatic heat treatment production line.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-2, a full-automatic heat treatment production line for forged hubs with material frames comprises a smoke exhaust pipeline 9, a furnace door mechanism 4 is installed at one end of the smoke exhaust pipeline 9, an air cooling chamber 8 is installed at one end of the furnace door mechanism 4, a quenching mechanism 5 is arranged at one end of the furnace door mechanism 4, an aging furnace 10 is arranged at one end of the quenching mechanism 5, a circulating fan 3 is arranged at one end of the aging furnace 10, a solid melting furnace 2 is arranged at one end of the circulating fan 3, a roller mechanism 7 is arranged at one end of the solid melting furnace 2, a material feeding and discharging platform 1 is arranged at one end of the roller mechanism 7, a material frame 11 is arranged at one end of the material feeding and discharging platform 1, a vertical ladder stand 12 is arranged at one end of the material frame 11, a water temperature control device is arranged inside the quenching mechanism 5, the water temperature is always controlled within the range of 80 +/-2 ℃, the water temperature is adjustable, a display, and the display device is electrically connected with the water temperature control device, a quenching device is arranged inside the quenching mechanism 5, the quenching time is continuously adjustable within 60-180 seconds, a quenching water tank is arranged at one end of the quenching mechanism 5 and is formed by pouring pit-type reinforced concrete, the quenching mechanism is arranged inside the quenching mechanism 5 and is provided with a hanger, the hanger is made of stainless steel materials, a water tank is arranged at one end of the quenching mechanism 5, an alarm device is arranged at one end of the water tank, a timing device is arranged at one end of the alarm device, and the timing device is electrically connected with the alarm device. The solid solution furnace door is lifted by adopting a cylinder driving mechanism, the upper position and the lower position of a cylinder are respectively provided with a buffer mechanism in the structural treatment, so that the upper action and the lower action of the furnace door have the functions of slow start and fast movement, a speed regulating valve is arranged in a gas path pipeline, the lifting speed of the furnace door can be regulated as required, and the opening and closing of the furnace door can be controlled within 15S each time. The speed regulating valve is arranged in the gas path to control the speed, and is usually regulated to be close to technical parameters for 15 seconds. The furnace door adopts a proper counterweight device, which can be used as a safety device of the furnace door, reduces the power load, saves the consumption of compressed air to the maximum extent and reduces the operation cost. The upper limit and the lower limit adopt contactless proximity switches, the sealing of the furnace door adopts an automatic locking mechanism of an air cylinder, and the sealing, gapless and heat leakage of the furnace door in a closed state are ensured. The furnace door compresses tightly and adopts cylinder and link gear to constitute, and every side of furnace door is equipped with two clamp plates, and both sides are totally 4 points, and pressure is more even, and is sealed more reliably. The cylinder sealing element adopts an imported original paper and is durable. Each furnace door is provided with a locking device when the furnace door is shut down and maintained to be opened, so that the accidental falling of the furnace door when the personnel operates the furnace door is prevented from causing personnel injury
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. The utility model provides a forge wheel hub and have full-automatic heat treatment production line of material frame, includes exhaust pipe (9), its characterized in that, furnace door mechanism (4) are installed to the one end of exhaust pipe (9), and the one end of furnace door mechanism (4) installs air-cooled room (8), the one end of furnace door mechanism (4) is equipped with quenching mechanism (5), the one end of quenching mechanism (5) is equipped with ageing furnace (10), the one end of ageing furnace (10) is equipped with circulating fan (3), and the one end of circulating fan (3) is equipped with solid smelting pot (2), the one end of solid smelting pot (2) is equipped with roller stick mechanism (7), the one end of roller stick mechanism (7) is equipped with business turn over material platform (1), the one end of business turn over material platform (1) is equipped with material frame (11), the one end of material frame (11) is equipped with perpendicular cat ladder (12).
2. The full-automatic heat treatment production line for the forged hubs and the material frames is characterized in that a water temperature control device is arranged inside the quenching mechanism (5), the water temperature is always controlled within the range of 80 +/-2 ℃, the water temperature is adjustable, a display device is arranged at the outer end of the quenching mechanism (5), and the display device is electrically connected with the water temperature control device.
3. The full-automatic heat treatment production line for the forged hubs and the material frames as claimed in claim 1, wherein a quenching device is arranged inside the quenching mechanism (5), and the quenching time is continuously adjustable within 60-180 seconds.
4. The full-automatic heat treatment production line for the forged hubs and the material frames as claimed in claim 1, wherein a quenching water tank is arranged at one end of the quenching mechanism (5) and is formed by pouring pit-type reinforced concrete.
5. The full-automatic heat treatment production line with the forged hub and the material frame as claimed in claim 1, wherein the quenching mechanism (5) is internally provided with a quenching mechanism, and the quenching mechanism is provided with a hanger which is made of stainless steel material.
6. The full-automatic heat treatment production line for the forged hubs and the material frames as claimed in claim 1, wherein a water tank is arranged at one end of the quenching mechanism (5), an alarm device is arranged at one end of the water tank, a timing device is arranged at one end of the alarm device, and the timing device is electrically connected with the alarm device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921469956.0U CN210826283U (en) | 2019-09-05 | 2019-09-05 | Full-automatic heat treatment production line for forged hub material frames |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921469956.0U CN210826283U (en) | 2019-09-05 | 2019-09-05 | Full-automatic heat treatment production line for forged hub material frames |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210826283U true CN210826283U (en) | 2020-06-23 |
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ID=71263576
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921469956.0U Active CN210826283U (en) | 2019-09-05 | 2019-09-05 | Full-automatic heat treatment production line for forged hub material frames |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210826283U (en) |
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2019
- 2019-09-05 CN CN201921469956.0U patent/CN210826283U/en active Active
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