CN210818141U - Turbine blade pre-welding positioning tool with high efficiency and reliable quality - Google Patents

Turbine blade pre-welding positioning tool with high efficiency and reliable quality Download PDF

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Publication number
CN210818141U
CN210818141U CN201921179781.XU CN201921179781U CN210818141U CN 210818141 U CN210818141 U CN 210818141U CN 201921179781 U CN201921179781 U CN 201921179781U CN 210818141 U CN210818141 U CN 210818141U
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positioning
rotating shaft
guide rail
turbine
sliders
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CN201921179781.XU
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Chinese (zh)
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王明亮
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Yantai Yucheng Machinery Ltd By Share Ltd
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Yantai Yucheng Machinery Ltd By Share Ltd
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Abstract

本实用新型公开了一种高效、质量可靠的涡轮叶片焊前定位工装,包括支架、定位片、叶片定位圈、导轨、定位滑块、内定位块和转轴,所述导轨设置在定位片内侧,转轴设置在导轨内侧,所述转轴顶部与转柄固定连接,所述导轨内部上下两侧对称设置有两个定位滑块,定位滑块与转轴螺纹连接,所述导轨前侧上下两侧对称设置有两个内定位块,定位滑块内设置有内滑块,内定位块与内滑块通过内连杆固定连接,所述支架前端左右两侧对称设置有两个定位柱,两定位柱之间设置有定位片,本实用新型的有益效果是:定位工装能够对涡轮主轴和涡轮叶片进行准确定位,方便进行焊接;转动转柄,使上下两内定位块夹紧涡轮主轴,即可对涡轮主轴进行定位并固定。

Figure 201921179781

The utility model discloses a pre-welding positioning tool for turbine blades with high efficiency and reliable quality, which comprises a bracket, a positioning sheet, a blade positioning ring, a guide rail, a positioning slider, an inner positioning block and a rotating shaft, wherein the guide rail is arranged inside the positioning sheet, The rotating shaft is arranged on the inner side of the guide rail, the top of the rotating shaft is fixedly connected with the handle, two positioning sliders are symmetrically arranged on the upper and lower sides of the guide rail, and the positioning sliders are threadedly connected with the rotating shaft, and the upper and lower sides of the front side of the guide rail are symmetrically arranged on both sides. There are two inner positioning blocks, the positioning slider is provided with an inner slider, the inner positioning block and the inner slider are fixedly connected through the inner connecting rod, and two positioning columns are symmetrically arranged on the left and right sides of the front end of the bracket, and the two positioning columns A positioning piece is arranged between the two, and the beneficial effects of the utility model are: the positioning tool can accurately position the turbine main shaft and the turbine blade, which is convenient for welding; turn the handle to make the upper and lower inner positioning blocks clamp the turbine main shaft, and the turbine The spindle is positioned and fixed.

Figure 201921179781

Description

一种高效、质量可靠的涡轮叶片焊前定位工装An efficient and reliable pre-welding positioning tool for turbine blades

技术领域technical field

本实用新型涉及涡轮生产领域,具体是一种高效、质量可靠的涡轮叶片焊前定位工装。The utility model relates to the field of turbine production, in particular to a pre-welding positioning tool for turbine blades with high efficiency and reliable quality.

背景技术Background technique

涡轮是一种将流动工质的能量转换为机械功的旋转式动力机械,常用于发动机引擎、液力偶合器、塔式起重机的三大机构(回转机构、变幅机构、起升机构)、气动离合器等领域。Turbine is a kind of rotary power machine that converts the energy of flowing working fluid into mechanical work. It is often used in the three major mechanisms (slewing mechanism, luffing mechanism, hoisting mechanism) of engine, hydraulic coupling and tower crane. Pneumatic clutch and other fields.

涡轮在生产焊接时,通常需要使用到定位工装来对涡轮叶片进行定位,增加涡轮的质量,提高生产效率,但是,常见的涡轮叶片焊前定位工装,是根据特定涡轮的形状来制造的,每一定位工装对应一特定的涡轮,适用性较低,增加了生产成本。因此,本领域技术人员提供了一种高效、质量可靠的涡轮叶片焊前定位工装,以解决上述背景技术中提出的问题。During the production and welding of turbines, positioning tooling is usually used to position the turbine blades, increase the quality of the turbine, and improve production efficiency. However, the common positioning tooling for turbine blades before welding is manufactured according to the shape of a specific turbine. A positioning tool corresponds to a specific turbine, and the applicability is low, which increases the production cost. Therefore, those skilled in the art provide a pre-welding positioning tool for turbine blades with high efficiency and reliable quality, so as to solve the problems raised in the above background art.

实用新型内容Utility model content

本实用新型的目的在于提供一种高效、质量可靠的涡轮叶片焊前定位工装,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a pre-welding positioning tool for turbine blades with high efficiency and reliable quality, so as to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:

一种高效、质量可靠的涡轮叶片焊前定位工装,包括支架、定位片、叶片定位圈、导轨、定位滑块、内定位块和转轴,所述导轨设置在定位片内侧,转轴设置在导轨内侧,所述转轴顶部与转柄固定连接,所述导轨内部上下两侧对称设置有两个定位滑块,定位滑块与转轴螺纹连接,所述导轨前侧上下两侧对称设置有两个内定位块,定位滑块内设置有内滑块,内定位块与内滑块通过内连杆固定连接,所述支架前端左右两侧对称设置有两个定位柱,两定位柱之间设置有定位片,定位片中部固定连接有叶片定位圈。An efficient and reliable pre-welding positioning tool for turbine blades, comprising a bracket, a positioning sheet, a blade positioning ring, a guide rail, a positioning slider, an inner positioning block and a rotating shaft, the guide rail is arranged inside the positioning sheet, and the rotating shaft is arranged inside the guide rail , the top of the rotating shaft is fixedly connected with the rotating handle, two positioning sliders are symmetrically arranged on the upper and lower sides of the guide rail, the positioning sliders are threadedly connected with the rotating shaft, and two inner positioning blocks are symmetrically arranged on the upper and lower sides of the front side of the guide rail The positioning block is provided with an inner slider, and the inner positioning block and the inner slider are fixedly connected by an inner connecting rod. Two positioning columns are symmetrically arranged on the left and right sides of the front end of the bracket, and a positioning piece is arranged between the two positioning columns. , the middle of the positioning piece is fixedly connected with a blade positioning ring.

作为本实用新型进一步的方案:所述定位片左右两侧均设置有定位套,定位套套设在定位柱上。As a further solution of the present invention, the left and right sides of the positioning piece are provided with positioning sleeves, and the positioning sleeves are sleeved on the positioning posts.

作为本实用新型再进一步的方案:所述支架上下两侧均设置有转轴定位管,转轴上下两侧均插设在转轴定位管内。As a further solution of the present invention, the upper and lower sides of the bracket are provided with rotating shaft positioning pipes, and the upper and lower sides of the rotating shaft are inserted into the rotating shaft positioning pipes.

作为本实用新型再进一步的方案:所述定位滑块外侧设置有外定位块,定位滑块内部设置有外滑块,外滑块通过外连杆与外定位块固定连接。As a further solution of the present invention, an outer positioning block is arranged outside the positioning slider, an outer slider is arranged inside the positioning slider, and the outer slider is fixedly connected to the outer positioning block through an outer connecting rod.

作为本实用新型再进一步的方案:所述转轴上对应上下两定位滑块处分别设置有上螺纹和下螺纹,上螺纹与下螺纹的转向相反。As a further solution of the present invention, upper and lower threads are respectively provided on the rotating shaft corresponding to the upper and lower positioning sliders, and the directions of the upper and lower threads are opposite.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:

1、定位工装能够对涡轮主轴和涡轮叶片进行准确定位,方便进行焊接,且适用性较高;1. The positioning tool can accurately position the turbine main shaft and turbine blades, which is convenient for welding and has high applicability;

2、转动转柄,使上下两内定位块夹紧涡轮主轴,即可对涡轮主轴进行定位并固定;2. Turn the handle to make the upper and lower inner positioning blocks clamp the turbine main shaft, then the turbine main shaft can be positioned and fixed;

3、在完成涡轮焊接后,还能根据需要进行涡轮外圈定位焊接,功能更加全面,使用更加灵活。3. After the turbine welding is completed, the outer ring of the turbine can also be positioned for welding as needed, with more comprehensive functions and more flexible use.

附图说明Description of drawings

图1为一种高效、质量可靠的涡轮叶片焊前定位工装的结构示意图;Fig. 1 is a kind of high-efficiency, reliable quality turbine blade pre-welding positioning tooling is a schematic diagram of the structure;

图2为一种高效、质量可靠的涡轮叶片焊前定位工装中取出定位片后的结构示意图;Fig. 2 is a kind of high-efficiency, reliable quality turbine blade pre-welding positioning tool after taking out the structural schematic diagram of the positioning piece;

图3为一种高效、质量可靠的涡轮叶片焊前定位工装中背面的结构示意图;Fig. 3 is a kind of high-efficiency, reliable quality turbine blade pre-welding positioning tool middle back structure schematic diagram;

图中:1、支架;2、定位片;3、叶片定位圈;4、定位套;5、定位柱;6、导轨;7、定位滑块;8、外定位块;9、外连杆;10、外滑块;11、内定位块;12、转轴;13、转柄;14、内滑块;15、内连杆;16、上螺纹;17、下螺纹;18、转轴定位管。In the figure: 1. Bracket; 2. Positioning piece; 3. Blade positioning ring; 4. Positioning sleeve; 5. Positioning column; 6. Guide rail; 7. Positioning slider; 8. External positioning block; 9. External connecting rod; 10, outer slider; 11, inner positioning block; 12, shaft; 13, handle; 14, inner slider; 15, inner connecting rod; 16, upper thread; 17, lower thread; 18, shaft positioning pipe.

具体实施方式Detailed ways

请参阅图1~3,本实用新型实施例中,一种高效、质量可靠的涡轮叶片焊前定位工装,包括支架1、定位片2、叶片定位圈3、导轨6、定位滑块7、内定位块11和转轴12,所述导轨6设置在定位片2内侧,转轴12设置在导轨6内侧,所述支架1上下两侧均设置有转轴定位管18,转轴12上下两侧均插设在转轴定位管18内,所述转轴12顶部与转柄13固定连接,所述导轨6内部上下两侧对称设置有两个定位滑块7,定位滑块7与转轴12螺纹连接,转轴12上对应上下两定位滑块7处分别设置有上螺纹16和下螺纹17,上螺纹16与下螺纹17的转向相反,所述导轨6前侧上下两侧对称设置有两个内定位块11,定位滑块7内设置有内滑块14,内定位块11与内滑块14通过内连杆15固定连接,将涡轮内轴插入支架1内,转动转柄13使上下两定位滑块7相向移动,使上下两内定位块11固定住涡轮内轴,并进行定位,对于不同尺寸的涡轮内轴均能进行定位。Please refer to FIGS. 1 to 3. In the embodiment of the present invention, an efficient and reliable pre-welding positioning tool for turbine blades includes a bracket 1, a positioning sheet 2, a blade positioning ring 3, a guide rail 6, a positioning slider 7, an inner The positioning block 11 and the rotating shaft 12, the guide rail 6 is arranged on the inner side of the positioning piece 2, the rotating shaft 12 is arranged on the inner side of the guide rail 6, the upper and lower sides of the bracket 1 are provided with rotating shaft positioning pipes 18, and the upper and lower sides of the rotating shaft 12 are inserted. In the rotating shaft positioning tube 18, the top of the rotating shaft 12 is fixedly connected with the rotating handle 13, and two positioning sliders 7 are symmetrically arranged on the upper and lower sides of the guide rail 6. The positioning sliders 7 are screwed with the rotating shaft 12, and the rotating shaft 12 corresponds to An upper thread 16 and a lower thread 17 are respectively provided at the upper and lower positioning sliders 7. The upper thread 16 and the lower thread 17 turn in opposite directions. Two inner positioning blocks 11 are symmetrically arranged on the upper and lower sides of the front side of the guide rail 6. An inner slider 14 is arranged in the block 7, and the inner positioning block 11 and the inner slider 14 are fixedly connected by the inner connecting rod 15. Insert the inner shaft of the turbine into the bracket 1, and rotate the handle 13 to move the upper and lower positioning sliders 7 toward each other. The upper and lower inner positioning blocks 11 are fixed to the inner shaft of the turbine and positioned, which can be positioned for the inner shaft of the turbine of different sizes.

所述支架1前端左右两侧对称设置有两个定位柱5,两定位柱5之间设置有定位片2,定位片2中部固定连接有叶片定位圈3,所述定位片2左右两侧均设置有定位套4,定位套4套设在定位柱5上,通过叶片定位圈3对涡轮叶片进行定位,而通过定位片2和定位柱5对叶片定位圈3进行定位,因此对于不同规格的涡轮,只需更换不同大小的叶片定位圈3即可,增加定位工装的适用性,节约成本。Two positioning columns 5 are arranged symmetrically on the left and right sides of the front end of the bracket 1, a positioning sheet 2 is arranged between the two positioning columns 5, and a blade positioning ring 3 is fixedly connected to the middle of the positioning sheet 2. The left and right sides of the positioning sheet 2 are A positioning sleeve 4 is provided, the positioning sleeve 4 is sleeved on the positioning column 5, the turbine blades are positioned by the blade positioning ring 3, and the blade positioning ring 3 is positioned by the positioning sheet 2 and the positioning column 5, so for different specifications For turbines, it is only necessary to replace the blade positioning rings 3 of different sizes, which increases the applicability of positioning tooling and saves costs.

所述定位滑块7外侧设置有外定位块8,定位滑块7内部设置有外滑块10,外滑块10通过外连杆9与外定位块8固定连接,外定位块8作用于对涡轮外圈进行焊前定位,且定位时无需取下已焊接完成的涡轮内轴。An outer positioning block 8 is arranged outside the positioning slider 7, and an outer slider 10 is arranged inside the positioning slider 7. The outer slider 10 is fixedly connected to the outer positioning block 8 through the outer connecting rod 9, and the outer positioning block 8 acts on The turbine outer ring is positioned before welding, and there is no need to remove the welded turbine inner shaft during positioning.

本实用新型的工作原理是:The working principle of the utility model is:

使用时,将涡轮内轴插入支架1内,转动转柄13使上下两定位滑块7相向移动,使上下两内定位块11固定住涡轮内轴,并进行定位,随后将涡轮叶片插入叶片定位圈3内的小孔内,插满后,将定位片2两侧的定位套4插到定位柱5上,实现对涡轮叶片的定位,随后即可进行涡轮叶片的焊接工作,焊接完毕后,取下定位片2,对于某些特定的涡轮,其外侧也设置有外圈,要将外圈与涡轮叶片进行焊接,此时即可更换合适的外定位块8,并将涡轮外圈套到外定位块8上,进行定位,定位完毕后开始焊接涡轮外圈与涡轮叶片。When in use, insert the inner shaft of the turbine into the bracket 1, turn the handle 13 to move the upper and lower positioning sliders 7 toward each other, so that the upper and lower inner positioning blocks 11 fix the inner shaft of the turbine, and perform positioning, and then insert the turbine blade into the blade for positioning. After the small holes in the ring 3 are fully inserted, insert the positioning sleeves 4 on both sides of the positioning sheet 2 into the positioning column 5 to realize the positioning of the turbine blades, and then the welding work of the turbine blades can be carried out. Remove the positioning piece 2. For some specific turbines, there is also an outer ring on the outer side. To weld the outer ring with the turbine blades, the appropriate outer positioning block 8 can be replaced at this time, and the outer ring of the turbine is sleeved on the outer side. Positioning is carried out on the positioning block 8, and after the positioning is completed, the outer ring of the turbine and the turbine blades are welded.

以上所述的,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. The technical solution of the utility model and its utility model concept are equivalently replaced or changed, and should be covered within the protection scope of the present utility model.

Claims (5)

1. A turbine blade pre-welding positioning tool with high efficiency and reliable quality comprises a support (1), a positioning piece (2), a blade positioning ring (3), a guide rail (6), positioning sliders (7), inner positioning blocks (11) and a rotating shaft (12), and is characterized in that the guide rail (6) is arranged on the inner side of the positioning piece (2), the rotating shaft (12) is arranged on the inner side of the guide rail (6), the top of the rotating shaft (12) is fixedly connected with a rotating handle (13), the upper side and the lower side of the inner part of the guide rail (6) are symmetrically provided with the two positioning sliders (7), the positioning sliders (7) are in threaded connection with the rotating shaft (12), the upper side and the lower side of the front side of the guide rail (6) are symmetrically provided with the two inner positioning blocks (11), the inner sliders (14) are arranged in the positioning sliders (7), the inner positioning blocks (11) are fixedly connected with the inner sliders (14) through inner connecting rods (15), the left, a positioning sheet (2) is arranged between the two positioning columns (5), and the middle part of the positioning sheet (2) is fixedly connected with a blade positioning ring (3).
2. The turbine blade pre-welding positioning tool with high efficiency and reliable quality as claimed in claim 1, wherein positioning sleeves (4) are arranged on the left side and the right side of the positioning sheet (2), and the positioning sleeves (4) are sleeved on the positioning columns (5).
3. The turbine blade pre-welding positioning tool with high efficiency and reliable quality as claimed in claim 1, wherein the upper side and the lower side of the bracket (1) are both provided with a rotating shaft positioning tube (18), and the upper side and the lower side of the rotating shaft (12) are both inserted into the rotating shaft positioning tube (18).
4. The turbine blade pre-welding positioning tool with high efficiency and reliable quality as claimed in claim 1, wherein an outer positioning block (8) is arranged on the outer side of the positioning sliding block (7), an outer sliding block (10) is arranged inside the positioning sliding block (7), and the outer sliding block (10) is fixedly connected with the outer positioning block (8) through an outer connecting rod (9).
5. The turbine blade pre-welding positioning tool with high efficiency and reliable quality as claimed in claim 1, wherein the rotating shaft (12) is provided with an upper thread (16) and a lower thread (17) corresponding to the upper positioning slide block (7) and the lower positioning slide block (7), and the rotation directions of the upper thread (16) and the lower thread (17) are opposite.
CN201921179781.XU 2019-07-25 2019-07-25 Turbine blade pre-welding positioning tool with high efficiency and reliable quality Expired - Fee Related CN210818141U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111922581A (en) * 2020-07-09 2020-11-13 支悦 Fixing device for welding stirring blades
CN114523254A (en) * 2022-04-22 2022-05-24 西安朋邦工贸有限公司 Positioning fixture and positioning method for welding turbine guide blade
CN115229325A (en) * 2022-09-08 2022-10-25 中车大连机车研究所有限公司 Device for remanufacturing turbine friction welding

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111922581A (en) * 2020-07-09 2020-11-13 支悦 Fixing device for welding stirring blades
CN114523254A (en) * 2022-04-22 2022-05-24 西安朋邦工贸有限公司 Positioning fixture and positioning method for welding turbine guide blade
CN114523254B (en) * 2022-04-22 2022-08-23 西安朋邦工贸有限公司 Positioning fixture and positioning method for welding turbine guide blade
CN115229325A (en) * 2022-09-08 2022-10-25 中车大连机车研究所有限公司 Device for remanufacturing turbine friction welding
CN115229325B (en) * 2022-09-08 2024-04-09 中车大连机车研究所有限公司 Device for remanufacturing friction welding of turbine

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