CN210817641U - Angle-adjustable hydraulic angle shearing machine - Google Patents

Angle-adjustable hydraulic angle shearing machine Download PDF

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Publication number
CN210817641U
CN210817641U CN201921017650.1U CN201921017650U CN210817641U CN 210817641 U CN210817641 U CN 210817641U CN 201921017650 U CN201921017650 U CN 201921017650U CN 210817641 U CN210817641 U CN 210817641U
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shearing
hydraulic
machine table
machine
angle
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夏华洲
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Anhui Through Grinding Machine Manufacturing Co ltd
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Anhui Through Grinding Machine Manufacturing Co ltd
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Abstract

The utility model discloses an angle-adjustable hydraulic corner shearing machine, which consists of a machine table, a fixed seat and a corner shearing assembly, wherein the fixed seat and the corner shearing assembly are arranged on the upper surface of the machine table; the front side of the machine table is provided with a control panel, the control panel extends to the inside of the machine table and is provided with a main board, and the main board is connected with a pedal control box extending to the outside of the machine table; the corner shearing assembly comprises a fixing block arranged on the left side surface of the machine table. The utility model provides an adjustable angle hydraulic pressure corner cutter, structural formula global design about adopting, cooperation hydraulic pressure promotes formula cutter head to the shearing of panel, and the rethread sets up adjusts fixing device, makes the shearing position and the nimble control of shearing degree of depth of panel to can cooperate pipelined production line to reach automatic purpose, thereby make this adjustable angle corner cutter have revolutionary breakthrough than ordinary adjustable angle's hydraulic pressure corner cutter, compatible modern automation line more easily.

Description

Angle-adjustable hydraulic angle shearing machine
Technical Field
The utility model relates to a panel processing technology field especially relates to an adjustable angle hydraulic pressure corner shear.
Background
The angle shearing machine is a device for shearing metal plates and is divided into an adjustable type and an unadjustable type. The adjustable angle range is 45-135 degrees. The adjustable metal plate shearing machine can be adjusted at will within the angle range to achieve an ideal state, is mainly suitable for shearing metal plate materials, and is widely applied to a plurality of fields of automobile manufacturers, ships, elevators, electrical equipment, pipelines, cookers, stainless steel products and the like. The main structure is that the whole steel plate is welded firmly and durably, and the processing requirements of a common metal plate processing factory can be met only by a cutter arranged on a marking machine. The die does not need to be manufactured by machining a workpiece with an angle or a certain thickness like a common punch, so that the use cost is reduced, the trouble of frequent die replacement and clamping of the common punch is reduced, the working efficiency is improved, the labor intensity of workers is reduced, the danger coefficient of the workers is reduced, and meanwhile, the low-noise machining creates a quiet working environment for factories and workers.
Most of the existing angle-adjustable plate shearing machines are operated manually, and in order to be combined with an existing automatic production line, an angle-adjustable hydraulic angle shearing machine is developed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing an adjustable angle hydraulic corner shearing machine.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an angle-adjustable hydraulic corner shearing machine comprises a machine table, a fixed seat and a corner shearing assembly, wherein the fixed seat and the corner shearing assembly are arranged on the upper surface of the machine table; the front side of the machine table is provided with a control panel, the control panel extends to the inside of the machine table and is provided with a main board, and the main board is connected with a pedal control box extending to the outside of the machine table; the angle shearing assembly comprises a fixed block arranged on the left side surface of the machine table, a hydraulic telescopic rod is arranged on the side surface of the fixed block, a track strip is fixedly connected to the upper surface of the machine table, a shearing machine head is fixedly connected to one end, away from the fixed block, of the hydraulic telescopic rod, the side surface of the shearing machine head is provided with a shearing knife with an adjustable angle and a telescopic abutting column, an adjusting disc for adjusting the shearing angle of the shearing knife is arranged on the front surface of the shearing machine head, and the hydraulic telescopic rod pushes the shearing machine head to make axial linear motion by taking the track strip as; and the side surface of the fixed seat and the inside of the machine table are provided with adjusting and fixing devices for automatically processing the plates in a production line manner.
Preferably, the adjusting and fixing device comprises a servo motor arranged in the machine table and a track groove formed in the side surface of the fixed seat, an output shaft of the servo motor is fixedly connected with a rotating plate, the upper surface of the rotating plate is fixedly connected with a lead screw sliding table, the upper surface of the lead screw sliding table is fixedly connected with an electric telescopic rod, the top of the electric telescopic rod is fixedly connected with a clamping block, and the inner wall of the track groove is slidably connected with an upper adjusting frame and a lower adjusting frame; the front of fixing base is provided with the adjustable ring, the inside engagement that the adjustable ring extends to the fixing base is connected with the bull stick, the side that the bull stick extends to the fixing base is rotated and is connected with the rotation and takes the cutting board, the round hole has been seted up to the side of fixing base, the side of fixing base is located the periphery of round hole and has seted up the ring groove, it slides at the inner wall in ring groove to take the outside that the bull stick was kept away from to the cutting board, the side of fixing base is provided with the response grating that is used for perception panel.
Preferably, the upper surface of the machine platform is provided with a passage, the passage penetrates through the upper surface of the machine platform and extends to the ground, the servo motor drives the rotating plate and the components on the upper surface of the rotating plate to rotate counterclockwise by 210 degrees, and the components can be accommodated in the machine platform through the passage.
Preferably, the right flank of board is provided with the row of intercommunication round hole and expects that the pipe is the tilting design.
Preferably, a negative pressure machine is arranged inside the negative pressure cabinet, an air inlet of the negative pressure machine is connected with the air pipe and extends to the right side face of the fixing seat, a plurality of negative pressure holes are formed in the left side face of the fixing seat, and the negative pressure holes are communicated with the air pipe.
Preferably, the upper surface of fixed block is provided with hydraulic pressure oil pipe, the inside of switch board is provided with the hydraulic pump, the output pipeline of hydraulic pump connects hydraulic pressure oil pipe and provides hydraulic oil for hydraulic telescoping rod, one side that hydraulic telescoping rod was kept away from to the fixed block is provided with the hydraulic oil collection box, and the bottom of hydraulic oil collection box is provided with the recovery pipeline.
The utility model discloses following beneficial effect has:
1. the utility model provides an adjustable angle hydraulic pressure corner shear, through setting up track strip and hydraulic telescoping rod, make the shearing aircraft nose drive and cut the sword and use the track strip to do axial linear motion as the benchmark and cut, through setting up the lead screw slip table, make the panel of the different width of this corner shear adaptation, adjust the frame about setting up, make the panel of the different length of this corner shear adaptation, the gradient through setting up the angle that electric telescoping rod made the shearing of panel is convenient for adjust, make panel be convenient for adopt the negative pressure to adsorb in the side of fixing base after shearing through setting up the negative pressure hole, thereby be convenient for unload, this corner shear has automatic shearing and adjusts shearing height position and adaptation different length in a flexible way, wide panel.
2. The utility model provides an adjustable angle hydraulic pressure corner cutter, structural formula global design about adopting, cooperation hydraulic pressure promotes formula cutter head to the shearing of panel, and the rethread sets up adjusts fixing device, makes the shearing position and the nimble control of shearing degree of depth of panel to can cooperate pipelined production line to reach automatic purpose, thereby make this adjustable angle corner cutter have revolutionary breakthrough than ordinary adjustable angle's hydraulic pressure corner cutter, compatible modern automation line more easily.
Drawings
Fig. 1 is a schematic view of the overall structure of an angle-adjustable hydraulic corner shearing machine provided by the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1;
FIG. 3 is a schematic view of a structure of a servo motor connecting rotating plate;
fig. 4 is a schematic view of a working flow of the angle-adjustable hydraulic corner shearing machine provided by the present invention.
In the figure: 1 board, 2 fixing bases, 3 switch boards, 4 negative pressure cabinets, 5 control panels, 6 pedal control boxes, 7 fixed blocks, 8 hydraulic telescopic rod, 9 track strips, 10 shearing machine heads, 11 shearing knives, 12 flexible support columns, 13 adjusting disks, 14 servo motors, 15 track grooves, 16 rotating plates, 17 lead screw sliding tables, 18 electric telescopic rods, 19 fixture blocks, 20 up-and-down adjusting frames, 21 adjusting rings, 22 rotating tool setting plates, 23 round holes, 24 circular grooves, 25 channel ports, 26 discharge pipes, 27 air pipes, 28 negative pressure holes, 29 hydraulic oil pipes, 30 hydraulic oil recycling boxes and 31 rotating rods.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
First, example section
Example 1
Referring to fig. 1-3, an angle-adjustable hydraulic corner shearing machine comprises a machine table 1, a fixed seat 2 and a corner shearing assembly, wherein the fixed seat 2 and the corner shearing assembly are arranged on the upper surface of the machine table, and a control cabinet 3 and a negative pressure cabinet 4 are fixedly connected to the lower surface of the machine table 1; a control panel 5 is arranged on the front side of the machine table 1, the control panel 5 extends into the machine table 1 and is provided with a main board, and the main board is connected with a pedal control box 6 extending to the outside of the machine table 1; cut angle subassembly including setting up with the fixed block 7 of 1 left side surface of board, the side of fixed block 7 is provided with hydraulic telescoping rod 8, the last fixed surface of board 1 is connected with track strip 9, hydraulic telescoping rod 8 keeps away from the one end fixedly connected with shearing aircraft nose 10 of fixed block 7, the side of shearing aircraft nose 10 is provided with angle adjustable's shearing sword 11 and flexible support post 12, the front of shearing aircraft nose 10 is provided with the adjusting disk 13 that is used for adjusting shearing sword 11 shearing angle, hydraulic telescoping rod 8 promotes to cut aircraft nose 10 and uses track strip 9 as the benchmark and be axial linear motion.
An adjusting and fixing device for assembly line type automatic processing of plates is arranged on the side face of the fixed seat 2 and inside the machine table 1, the adjusting and fixing device comprises a servo motor 14 arranged inside the machine table 1 and a track groove 15 provided with the side face of the fixed seat 2, an output shaft of the servo motor 14 is fixedly connected with a rotating plate 16, the upper surface of the rotating plate 16 is fixedly connected with a screw rod sliding table 17, the upper surface of the screw rod sliding table 17 is fixedly connected with an electric telescopic rod 18, the top of the electric telescopic rod 18 is fixedly connected with a clamping block 19, and the inner wall of the track groove 15 is slidably connected with an upper; the front of fixing base 2 is provided with adjustable ring 21, adjustable ring 21 extends to the inside engagement of fixing base 2 and is connected with bull stick 31, the side rotation that bull stick 31 extended to fixing base 2 is connected with the rotation and takes knife board 22, round hole 23 has been seted up to the side of fixing base 2, the side of fixing base 2 is located the periphery of round hole 23 and has been seted up circular groove 24, the rotation is taken the outside that knife board 22 kept away from bull stick 31 and is slided at the inner wall of circular groove 24, the side of fixing base 2 is provided with the response grating that is used for perception panel to take one.
The upper surface of fixed block 7 is provided with hydraulic pressure oil pipe 29, and the inside of switch board 3 is provided with the hydraulic pump, and the output pipeline of hydraulic pump connects hydraulic pressure oil pipe 29 and provides hydraulic oil for hydraulic telescoping rod 8, and one side that hydraulic telescoping rod 8 was kept away from to fixed block 7 is provided with hydraulic oil recovery case 30, and the bottom of hydraulic oil recovery case 30 is provided with the recovery pipeline.
Example 2
Referring to fig. 1-4, different from embodiment 1, a channel 25 is formed on the upper surface of the machine platform 1, the channel 25 penetrates through the upper surface of the machine platform 1 and extends to the ground, the servo motor 14 drives the rotating plate 16 and the components on the upper surface of the rotating plate 16 to rotate counterclockwise by 210 degrees, and can be accommodated in the machine table 1 through the channel port 25, the right side surface of the machine table 1 is provided with a discharge pipe 26 communicated with the circular hole 23, the material discharging pipe 26 is designed in an inclined manner, a negative pressure machine is arranged in the negative pressure cabinet 4, an air inlet of the negative pressure machine is connected with an air pipe 27 and extends to the right side surface of the fixed seat 2, a plurality of negative pressure holes 28 are arranged on the left side surface of the fixed seat 2, the negative pressure holes 28 are communicated with the air pipe 27, the plate material is adsorbed through the negative pressure holes 28, the plate can be fixed, the electric telescopic rod 18 is contracted, the servo motor 14 is controlled to rotate, the clamping block 19 is contained in the machine table 1, and the plate can fall on the conveying belt at the lower part of the channel opening 25 to facilitate production line type processing.
Second, actual production comparison
Adopt the utility model provides a hydraulic pressure corner cutter with pass the handheld hydraulic pressure corner cutter of tradition and process 100 panels respectively and carry out the four-wheel contrast:
a first round: 100 plates, the shearing angle is 120 degrees, and the others are not limited;
and a second round: 100 plates, the shearing angle is 80 degrees, the shearing angle is inclined by 20 degrees, and the rest is not limited;
and a third round: 100 plates, the shearing angle is 60 degrees, the side length of the shearing angle is 5cm, and the others are not limited;
fourth wheel: 100 plates, the shearing angle is 120 degrees, the top point depth of the shearing angle is 5cm, and the others are not limited.
Comparative data probability summary table:
mode of processing First wheel Second wheel Third wheel Fourth wheel
The utility model provides a hydraulic pressure angle shearing machine 3.5min 4min 3.8min 4min
Traditional hydraulic corner shearing machine 3min 3.5min 6min 6.5min
Can know by upper surface contrast data, artificial traditional mode is tailor more unstablely, to third wheel and third wheel test very much, though at first round and second round slightly lead with the utility model provides a hydraulic pressure corner cutter, but consider machine and artificial cost difference, the utility model provides a hydraulic pressure corner cutter has the ability of replacing traditional adjustable angle hydraulic pressure corner cutter completely.
The utility model provides an adjustable angle hydraulic pressure angle shearing machine, combine the assembly line in the use, at first we respectively through adjusting disk 13 and adjustable ring 21, adjust the angle of shearing sword 11 and rotation take up the knife board 22, both angles are the same, then we adjust the height of electric telescopic handle 18 according to the shearing angle position of this batch of pending panel, adjust the height of adjusting frame 20 from top to bottom simultaneously, when the panel of assembly line flows into the interior of flowing water frame 20 from top to bottom, the bottom overlap joint of panel is in the inside of fixture block 19, the response grating perception is after panel targets in place simultaneously, the assembly line stops flowing, then the machine begins to cut the angle, hydraulic telescopic rod 8 promotes shearing aircraft nose 10 and drives shearing sword 11 and does axial linear motion with track strip 9 as the benchmark and cuts, the waste material after the shearing is arranged away and centralized processing through row of discharging pipe 26, the machine begins to work after the shearing, negative pressure hole 28 negative pressure adsorbs panel, at the moment, the electric telescopic rod 18 contracts, the bottom end of the plate is separated from the clamping block 19, then the servo motor 14 rotates to enable the clamping block 19 to rotate for more than 180 degrees, at the moment, the negative pressure machine is controlled to cut off negative pressure, then the plate naturally falls onto a conveying belt at the lower part of the channel opening 25, the corner cutting processing of one plate is completed, then the actions are repeated to process the rest plate, and therefore the hydraulic corner cutting machine has the effect of automatically processing the plate.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims (6)

1. The utility model provides an adjustable angle hydraulic pressure corner cut machine, by board (1) with locate fixing base (2) of board upper surface and cut the angle subassembly and constitute its characterized in that: the lower surface of the machine table (1) is fixedly connected with a control cabinet (3) and a negative pressure cabinet (4); a control panel (5) is arranged on the front side of the machine table (1), the control panel (5) extends to the interior of the machine table (1) and is provided with a main board, and the main board is connected with a pedal control box (6) extending to the exterior of the machine table (1); the angle shearing assembly comprises a fixing block (7) arranged on the left side surface of a machine table (1), a hydraulic telescopic rod (8) is arranged on the side surface of the fixing block (7), a rail strip (9) is fixedly connected to the upper surface of the machine table (1), one end, far away from the fixing block (7), of the hydraulic telescopic rod (8) is fixedly connected with a shearing machine head (10), a shearing knife (11) with an adjustable angle and a telescopic prop (12) are arranged on the side surface of the shearing machine head (10), an adjusting disc (13) used for adjusting the shearing angle of the shearing knife (11) is arranged on the front surface of the shearing machine head (10), and the hydraulic telescopic rod (8) pushes the shearing machine head (10) to do axial linear motion by taking the rail strip (9) as; and the side surface of the fixed seat (2) and the inside of the machine table (1) are provided with adjusting and fixing devices for automatically processing the plates in a production line manner.
2. The adjustable angle hydraulic corner shearing machine according to claim 1, wherein: the adjusting and fixing device comprises a servo motor (14) arranged inside the machine table (1) and a track groove (15) formed in the side face of the fixing base (2), an output shaft of the servo motor (14) is fixedly connected with a rotating plate (16), the upper surface of the rotating plate (16) is fixedly connected with a lead screw sliding table (17), the upper surface of the lead screw sliding table (17) is fixedly connected with an electric telescopic rod (18), the top of the electric telescopic rod (18) is fixedly connected with a clamping block (19), and the inner wall of the track groove (15) is slidably connected with an upper adjusting frame and a lower adjusting frame (20); the front of fixing base (2) is provided with adjustable ring (21), the inside meshing that adjustable ring (21) extended to fixing base (2) is connected with bull stick (31), the side that bull stick (31) extended to fixing base (2) is rotated and is connected with and rotates and take cutting board (22), round hole (23) have been seted up to the side of fixing base (2), round hole (24) have been seted up to the side that the side of fixing base (2) is located the periphery of round hole (23), it slides at the inner wall of round hole (24) to rotate the outside of taking cutting board (22) to keep away from bull stick (31), the side of fixing base (2) is provided with the response grating that is used for perception panel to take one's place.
3. The adjustable angle hydraulic corner shearing machine according to claim 2, wherein: the upper surface of the machine table (1) is provided with a channel opening (25), the channel opening (25) penetrates through the upper surface of the machine table (1) and extends to the ground, the servo motor (14) drives the rotating plate (16) and components on the upper surface of the rotating plate (16) to rotate counterclockwise by 210 degrees, and the components can be accommodated in the machine table (1) after penetrating through the channel opening (25).
4. The adjustable angle hydraulic corner shearing machine according to claim 3, wherein: the right side surface of the machine table (1) is provided with a discharge pipe (26) communicated with the round hole (23), and the discharge pipe (26) is in an inclined design.
5. The adjustable angle hydraulic corner shearing machine according to claim 1, wherein: the inside of negative pressure cabinet (4) is provided with the negative pressure machine, and the income gas port of negative pressure machine connects tuber pipe (27) and extends to the right flank of fixing base (2), a plurality of negative pressure holes (28) have been seted up to the left surface of fixing base (2), and negative pressure hole (28) are linked together with tuber pipe (27).
6. The adjustable angle hydraulic corner shearing machine according to claim 1, wherein: the upper surface of fixed block (7) is provided with hydraulic pressure oil pipe (29), the inside of switch board (3) is provided with the hydraulic pump, the output pipeline of hydraulic pump connects hydraulic pressure oil pipe (29) and provides hydraulic oil for hydraulic telescoping rod (8), one side that hydraulic telescoping rod (8) were kept away from in fixed block (7) is provided with hydraulic oil recovery case (30), and the bottom of hydraulic oil recovery case (30) is provided with the recovery pipeline.
CN201921017650.1U 2019-07-02 2019-07-02 Angle-adjustable hydraulic angle shearing machine Active CN210817641U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921017650.1U CN210817641U (en) 2019-07-02 2019-07-02 Angle-adjustable hydraulic angle shearing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921017650.1U CN210817641U (en) 2019-07-02 2019-07-02 Angle-adjustable hydraulic angle shearing machine

Publications (1)

Publication Number Publication Date
CN210817641U true CN210817641U (en) 2020-06-23

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CN201921017650.1U Active CN210817641U (en) 2019-07-02 2019-07-02 Angle-adjustable hydraulic angle shearing machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110449650A (en) * 2019-07-02 2019-11-15 安徽省重望精密机械制造有限公司 A kind of hydraulic angle shear of adjustable angle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110449650A (en) * 2019-07-02 2019-11-15 安徽省重望精密机械制造有限公司 A kind of hydraulic angle shear of adjustable angle
CN110449650B (en) * 2019-07-02 2024-05-03 安徽省重望精密机械制造有限公司 Angle-adjustable hydraulic angle shearing machine

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