CN210817433U - Filter device and fusion casting system - Google Patents

Filter device and fusion casting system Download PDF

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Publication number
CN210817433U
CN210817433U CN201920978932.1U CN201920978932U CN210817433U CN 210817433 U CN210817433 U CN 210817433U CN 201920978932 U CN201920978932 U CN 201920978932U CN 210817433 U CN210817433 U CN 210817433U
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base
drainage
groove
material guiding
die
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庄景巍
黎强
张瑞敏
庆毅
郑小斌
颜奇辉
龙江
黄君之
杨艳
张文英
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Shenzhen Altech Novel Alloy Co ltd
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Shenzhen Altech Novel Alloy Co ltd
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Abstract

The utility model discloses a filter equipment and founding system, wherein, this filter equipment includes: a machine base; the filtering mechanism is arranged on the base and is provided with a discharge hole; and the blanking mechanism is arranged on the base and is adjacent to the filtering mechanism, the blanking mechanism comprises a mounting seat connected with the base and a drainage piece rotatably connected with the mounting seat, the drainage piece corresponds to the discharge port, the discharge port is provided with a drainage groove and a blanking port communicated with the drainage groove, and the blanking port is arranged at one end of the base and is far away from the drainage piece. The utility model discloses filter equipment realizes the steady unloading of alloy melt, improves the utilization ratio of raw materials.

Description

Filter device and fusion casting system
Technical Field
The utility model relates to an aluminium equipment technical field, in particular to filter equipment and application filter equipment's founding system.
Background
In the process of processing aluminum products, a filtering mechanism is required to filter molten alloy, impurities such as aluminum oxide and the like are filtered, and the filtered molten alloy is led out of a mold for molding. Because the mass and the volume of the filtering mechanism are large, the flow of the discharged alloy melt is difficult to accurately control manually, the blanking of the metal solution is not stable, and the excessive alloy melt is scattered outside the die, so that the raw material is wasted greatly.
The above is only for the purpose of assisting understanding of the technical solutions of the present application, and does not represent an admission that the above is prior art.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims at providing a filter equipment, aim at improving the technical problem of unloading metallic solution's stationarity.
In order to achieve the above object, the utility model provides a filtering device includes:
a machine base;
the filtering mechanism is arranged on the base and is provided with a discharge hole; and
the blanking mechanism is arranged on the base and is adjacent to the filtering mechanism, the blanking mechanism comprises a mounting seat connected with the base and a drainage piece rotatably connected with the mounting seat, the drainage piece is provided with a drainage groove and a feed opening communicated with the drainage groove corresponding to the discharge port, and the feed opening is arranged at one end of the drainage piece away from the base;
the drainage piece rotates for the mount pad to make alloy melt persist in temporarily the drainage inslot, or by the discharge gate discharges the alloy melt in the drainage inslot.
In the embodiment of the utility model, one side of the mounting seat, which is away from the machine base, is provided with two positioning ribs which are arranged at intervals, and one side of each positioning rib, which is away from the mounting seat, is provided with a clamping groove;
the both sides of drainage piece all are provided with the locating pin, the drainage piece pass through the locating pin with the shaft hole cooperation that the groove was held to the card with the mount pad rotates to be connected.
In the embodiment of the present invention, the drainage member includes a bottom plate, side plates protruding from two sides of the bottom plate, and a baffle plate, the baffle plate is connected to the bottom plate and two side plates and encloses to form the drainage groove, one end of the bottom plate away from the baffle plate is connected to two side plates and encloses to form the feed opening communicating with the drainage groove, and the baffle plate is disposed at one end of the bottom plate adjacent to the base;
and one side of the side plate, which is back to the drainage groove, is provided with the positioning pin.
In an embodiment of the present invention, the drainage member further includes a heat insulation pad, and the heat insulation pad is disposed on a wall of the drainage groove.
The embodiment of the utility model provides an in, filter equipment still includes the guide spare, the guide spare with filtering mechanism connects, the guide spare be provided with the baffle box of feed opening intercommunication and with the stock guide mouth of baffle box intercommunication, the stock guide mouth corresponds the drainage groove sets up.
In the embodiment of the utility model, the material guiding part comprises a material guiding box connected with the filtering mechanism and a material guiding pipe detachably connected with the material guiding box, and the material guiding box is provided with the material guiding groove and the material guiding opening which are communicated with the material guiding opening;
the material guide pipe is communicated with the material guide groove through the material guide opening, and one end, far away from the material guide box, of the material guide pipe extends into the drainage groove.
The embodiment of the utility model provides an in, the diapire of baffle box is provided with encircles the constant head tank of passage, the protruding boss that is equipped with of outer wall of passage one end, the other end of passage passes the passage, the boss holds and fixes a position the constant head tank.
The embodiment of the utility model provides a fusion casting system is still provided, include: forming die with filter equipment, forming die with unloading mechanism adjacent setting, forming die is provided with the mould die cavity, mould the die cavity be used for connecing greatly by the discharge alloy liquation of feed opening.
In the embodiment of the utility model, the founding system is still including locating hoisting machine structure and mould seat on the frame, the mould seat with the frame is adjacent to be set up, forming die with the mould seat is kept away from one side rotatable coupling of frame, hoisting machine structure adjusts forming die with inclination between the mould seat, so that mould the type chamber orientation the feed opening sets up.
In an embodiment of the present invention, the forming mold includes a first mold and a second mold rotatably connected to the mold base, the second mold is sleeved inside the first mold, and the first mold is matched to form a convection cavity, the convection cavity is used for receiving the cooling liquid, and the second mold is provided with the molding cavity.
The utility model discloses technical scheme will through the adoption unloading mechanism corresponds filtering mechanism's discharge gate setting to make filtering mechanism exhaust alloy melt fall into to the drainage groove, lead to in the forming die through the drainage groove. Furthermore, a structure that the drainage piece is rotatably connected with the mounting seat is adopted to adjust the deflection angle of the drainage piece; when the drainage groove of the drainage piece deflects outwards towards the machine base, the alloy melt is received through the drainage piece and is led out to the die; work as the drainage groove of drainage piece is when partial towards the frame in to receive the alloy melt through drainage piece, and keep in the alloy melt in the drainage inslot, with the outflow of realizing indirect adjustment alloy melt, realize steady unloading alloy melt.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an embodiment of the filtering apparatus of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
fig. 3 is a schematic structural diagram of an embodiment of the fusion casting system of the present invention.
The reference numbers illustrate:
Figure BDA0002108363380000031
Figure BDA0002108363380000041
the objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, if directional indications (such as upper, lower, left, right, front and rear … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" appearing throughout is to include three juxtapositions, exemplified by "A and/or B," including either the A or B arrangement, or both A and B satisfied arrangement. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The utility model provides a filter equipment for filter the alloy melt liquid, and pour into to shaping membrane. Specifically, fig. 1 is a schematic structural diagram of an embodiment of the filtering apparatus of the present invention; FIG. 2 is an enlarged view of a portion of FIG. 1 at A; fig. 3 is a schematic structural diagram of an embodiment of the fusion casting system of the present invention.
In an embodiment of the present invention, as shown in fig. 1 in combination with fig. 2, the filtering apparatus includes: the automatic feeding machine comprises a machine base 1, a filtering mechanism 2 and a discharging mechanism 3.
The filtering mechanism 2 is arranged on the base 1, and the filtering mechanism 2 is provided with a discharge hole 21. It is understood that the filtering mechanism 2 can be a common type of molten aluminum filtering mechanism 2, and the filtering mechanism 2 is provided with a filtering tank, and a feeding port and a discharging port 21 which are communicated with the filtering tank.
Unloading mechanism 3 locates frame 1 to adjacent with filtering mechanism 2, unloading mechanism 3 includes mount pad 31 be connected with frame 1 and drainage piece 32 with mount pad 31 rotatable coupling, and drainage piece 32 corresponds discharge gate 21 and is provided with drainage groove 321 and the feed opening 322 with drainage groove 321 intercommunication, and feed opening 322 is located the one end that drainage piece 32 kept away from frame 1. As can be appreciated, the feed opening 322 is arranged at one end of the flow guiding element 32 away from the machine base 1; after the alloy melt flows into the drainage groove 321, the rotation angle of the drainage piece 32 relative to the mounting seat 31 is adjusted so that the drainage groove 321 faces the outside of the machine base 1, and the alloy melt is left by the drainage groove 321 and is discharged through the discharge opening 322.
When the filtering apparatus filters the molten alloy, the drain 32 rotates with respect to the mounting seat 31 so that the molten alloy temporarily stays in the drain groove 321 or is discharged from the discharge port 21 into the drain groove 321.
In order to control the operation of the various components of the filtering apparatus, the housing 1 may include a device having a control function, which may be an industrial computer, a terminal device, and the like.
In order to enhance the filtering effect of the filtering mechanism 2, the filtering mechanism 2 further comprises a filtering plate, and the filtering plate is arranged in the filtering tank and covers the discharging port 21. On the other hand, the filtering plate can be a foamed ceramic filter plate; alternatively, the filter plate may be a glass fiber filter cotton.
In order to prolong the service life of the blanking mechanism 3, the blanking mechanism 3 is made of high-temperature-resistant materials. It is understood that the blanking mechanism 3 may be made of carbon steel, or the blanking mechanism 3 may be made of ceramic.
The embodiment of the utility model provides an in, the discharge gate 21 setting that corresponds filtering mechanism 2 with unloading mechanism 3 to make the 2 exhaust alloy melts of filtering mechanism fall into to drainage groove 321, lead to in forming die 6 through drainage groove 321. Further, a structure that the drainage piece 32 is rotatably connected with the mounting seat 31 is adopted to adjust the deflection angle of the drainage piece 32; when the drainage groove 321 of the drainage piece 32 is deflected outwards towards the machine base 1, the alloy melt is received by the drainage piece 32 and is led out to the die; when the drainage groove 321 of the drainage piece 32 is deviated towards the inside of the machine base 1, the alloy melt is received through the drainage piece 32 and temporarily stored in the drainage groove 321, so that the alloy melt is indirectly adjusted to flow out, and the alloy melt is stably discharged.
In the embodiment of the present invention, one side of the mounting seat 31 away from the base 1 is provided with two positioning ribs 311 arranged at intervals, and one side of each positioning rib 311 facing away from the mounting seat 31 is provided with a clamping groove 312; the two sides of the drainage piece 32 are provided with positioning pins 3241, and the drainage piece 32 is matched with the shaft hole of the clamping groove 312 through the positioning pins 3241 and is rotatably connected with the mounting base 31.
It is understood that the positioning rib 311 may be detachably disposed on the mounting seat 31, or the positioning rib 311 and the mounting seat 31 may be integrally disposed.
The embodiment of the utility model provides an in, be provided with a card through a side that is equipped with at each location muscle 311 dorsad mount pad 31 and hold groove 312, drainage piece 32 passes through locating pin 3241 and the structure of holding cooperation and mount pad 31 shaft hole connection in groove 312, through the relative rotation between adjustment drainage piece 32 and the mount pad 31 to realize the whereabouts volume of control alloy melt, improve equipment's controllability.
In order to improve the accuracy of controlling the drainage member 32, the filtering apparatus may further include a driving assembly, the driving assembly is disposed on the base 1, and an output shaft of the driving assembly is connected to a surface of the drainage member 32, so that the driving assembly drives the drainage member 32 to rotate around a connection position of the positioning pin 3241 and the retaining groove 312.
In the embodiment of the present invention, the drainage member 32 includes a bottom plate 323, side plates 324 protruding from both sides of the bottom plate 323, and a baffle 325, the baffle 325 is connected to the bottom plate 323 and the two side plates 324 and encloses to form a drainage groove 321, one end of the bottom plate 323 away from the baffle 325 is connected to the two side plates 324 and encloses to form a feed opening 322 communicating with the drainage groove 32, and the baffle 325 is disposed at one end of the bottom plate 323 adjacent to the base 1; the side of the side plate 324 facing away from the drainage groove 321 is provided with a positioning pin 3241.
In the embodiment of the present invention, the baffle 325 is connected with the bottom plate 323 and the two side plates 324 to form a structure of the drainage groove 321, and the baffle 325 is arranged opposite to the feed opening 322, that is, the baffle 325 is arranged at an angle with the bottom plate 323 and the side plates 324 to form a groove cavity structure; when the drainage groove 321 of the drainage member 32 is deviated towards the inside of the machine base 1, the open position of the drainage groove 321 faces the discharge port 21, so that the alloy melt discharged from the discharge port 21 is contained in the drainage groove 321, and part of the alloy melt is temporarily stored in the drainage groove 321. On the other hand, when it is necessary to pour the molten alloy into the forming mold 6 again, the relative inclination angle between the flow guide 32 and the mounting seat 31 is adjusted so that the molten alloy flows out from the flow guide groove 321.
In the embodiment of the present invention, the drainage member 32 further includes a thermal pad 326, and the thermal pad 326 is disposed on the wall of the drainage groove 321. As can be appreciated, the thermal insulation pad 326 is a high temperature resistant material; wherein, the high temperature resistant material can be ceramic material, or the high temperature resistant material can be glass fiber cotton material.
The embodiment of the utility model provides an in, filter equipment still includes guide 4, and guide 4 is connected with filtering mechanism 2, and guide 4 is provided with baffle box 41 and the guide opening 42 that communicates with baffle box 41 that communicates with feed opening 322, and guide opening 42 corresponds the setting of drainage groove 321.
The embodiment of the utility model provides an in, still be provided with the structure of guide 4 through the feed opening 322 department that adopts at filter mechanism 2 to for passing the material piece through guide 4, make the alloy melt that feed opening 322 flows transmit to the direction far away via guide 4, and cooperate guide 4 to realize connecing the material steadily.
It is understood that the guide member 4 and the filter mechanism 2 may be in a screw hole fit connection structure.
In the embodiment of the present invention, the material guiding member 4 includes a material guiding box 43 connected to the filtering mechanism 2 and a material guiding pipe 44 detachably connected to the material guiding box 43, the material guiding box 43 is provided with a material guiding groove 41 and a material guiding opening 42 communicated with the material guiding opening 42; the material guiding pipe 44 is communicated with the material guiding groove 41 through the material guiding opening 42, and one end of the material guiding pipe 44 far away from the material guiding box 43 extends into the drainage groove 321.
The embodiment of the utility model provides an in, communicate passage 44 with baffle box 41 through baffle hole 42 to make the one end that guide 44 kept away from guide box 43 stretch into the structure to drainage groove 321, be the bolster through passage 44, make alloy melt via the pore unloading of passage 44 to drainage groove 321, avoid the occurence of failure that alloy melt splashes.
In the embodiment of the present invention, the bottom wall of the material guiding groove 41 is provided with a positioning groove surrounding the material guiding opening 42, the outer wall surface of one end of the material guiding pipe 44 is provided with a convex boss, the other end of the material guiding pipe 44 passes through the material guiding opening 42, and the convex boss is accommodated and positioned in the positioning groove.
It can be understood that one end of the material guiding pipe 44 passes through the material guiding opening 42 from one side of the material guiding chute 41, and the boss at the other end is matched with the positioning slot, so that the material guiding pipe 44 can be conveniently detached by adopting a structure that the material guiding pipe 44 is detachably connected with the material guiding box 43.
In the embodiment of the present invention, the material guiding tube 44 is made of high temperature resistant material. Alternatively, the guide tube 44 may be made of ceramic.
The utility model also provides a filter equipment, this filter equipment include forming die 6 and filter equipment, and this filter equipment's concrete structure refers to above-mentioned embodiment, because this filter equipment has adopted the whole technical scheme of above-mentioned all embodiments, consequently has all beneficial effects that the technical scheme of above-mentioned embodiment brought at least, and the repeated description is no longer given here. Wherein, forming die 6 with unloading mechanism 3 is adjacent to be set up, forming die 6 is provided with mould cavity 64, mould cavity 64 be used for connecing greatly by feed opening 322 exhaust alloy melt.
In the embodiment of the present invention, as shown in fig. 3, the casting system further includes a hoisting mechanism 5 and a mold base 7 disposed on the frame 1, the mold base 7 is disposed adjacent to the frame 1, one side of the frame 1 is rotatably connected to the mold base 7 and the forming mold 6, and the hoisting mechanism 5 adjusts the inclination angle between the forming mold 6 and the mold base 7, so that the molding cavity 64 is disposed toward the lower opening 322.
The embodiment of the utility model provides an in, keep away from one side rotatable coupling's of frame 1 structure through adopting forming die 6 and mould seat 7 to make forming die 6 adjustable orientation to the direction of feed opening 322, in order to realize steadily connecing the material.
Alternatively, the hoisting mechanism 5 is a mechanism provided with a hook structure for hooking the molding die 6.
Optionally, the filtering device further comprises a glass fiber filter cotton, and the glass fiber filter cotton covers the notch of the molding cavity 64 to filter the oxides in the alloy melt.
In the embodiment of the present invention, the forming mold 6 includes a first mold 61 and a second mold 62 rotatably connected to the mold base 7, the second mold 62 is sleeved in the first mold 61 and cooperates with the first mold 61 to form a convection cavity 63, the convection cavity 63 is used for receiving the cooling liquid, and the second mold 62 is provided with a molding cavity 64.
The embodiment of the utility model provides an in, form the structure of convection current chamber 63 through adopting at second mould 62 cover and first mould 61 cooperation to make the coolant liquid flow through convection current chamber 63, realize the molten metal in the cooling plastic mold cavity 64, accelerate the work piece shaping.
It will be understood that the first mold 61 is reserved with two flow holes corresponding to the flow cavity 63, and the cooling fluid enters the flow cavity 63 through one flow hole and then flows out through the other flow hole.
The above is only the optional embodiment of the present invention, and not therefore the scope of the present invention is limited, all under the inventive concept, the equivalent structure transformation made by the contents of the specification and the drawings is utilized, or the direct/indirect application is included in other related technical fields in the patent protection scope of the present invention.

Claims (10)

1. A filter device, comprising:
a machine base;
the filtering mechanism is arranged on the base and is provided with a discharge hole; and
the blanking mechanism is arranged on the base and is adjacent to the filtering mechanism, the blanking mechanism comprises a mounting seat connected with the base and a drainage piece rotatably connected with the mounting seat, the drainage piece is provided with a drainage groove and a feed opening communicated with the drainage groove corresponding to the discharge port, and the feed opening is arranged at one end of the drainage piece away from the base;
the drainage piece rotates for the mount pad to make alloy melt persist in temporarily the drainage inslot, or by the discharge gate discharges the alloy melt in the drainage inslot.
2. The filter device as claimed in claim 1, wherein the side of the mounting base away from the base is provided with two spaced positioning ribs, and a side of each positioning rib away from the mounting base is provided with a retaining groove;
the both sides of drainage piece all are provided with the locating pin, the drainage piece pass through the locating pin with the shaft hole cooperation that the groove was held to the card with the mount pad rotates to be connected.
3. The filtering device according to claim 2, wherein the flow guide member comprises a bottom plate, side plates protruding from two sides of the bottom plate, and a baffle plate, the baffle plate is connected with the bottom plate and the two side plates and encloses the flow guide groove, one end of the bottom plate, which is far away from the baffle plate, is connected with the two side plates and encloses the feed opening communicating with the flow guide groove, and the baffle plate is arranged at one end of the bottom plate, which is close to the base;
and one side of the side plate, which is back to the drainage groove, is provided with the positioning pin.
4. The filtration device of claim 3, wherein the drainage member further comprises a thermal insulation pad disposed on a wall of the drainage channel.
5. The filtering device according to any one of claims 1 to 4, further comprising a material guiding member, wherein the material guiding member is connected to the filtering mechanism, the material guiding member is provided with a material guiding groove communicated with the material discharging opening and a material guiding opening communicated with the material guiding groove, and the material guiding opening is arranged corresponding to the drainage groove.
6. The filtering device as claimed in claim 5, wherein the material guiding member comprises a material guiding box connected with the filtering mechanism and a material guiding pipe detachably connected with the material guiding box, and the material guiding box is provided with the material guiding groove and the material guiding opening which are communicated with the material guiding opening;
the material guide pipe is communicated with the material guide groove through the material guide opening, and one end, far away from the material guide box, of the material guide pipe extends into the drainage groove.
7. The filtering apparatus as claimed in claim 6, wherein the bottom wall of the guide chute is provided with a positioning groove surrounding the guide opening, and a boss is protrusively provided on an outer wall surface of one end of the guide tube, and the other end of the guide tube passes through the guide opening, the boss being received and positioned in the positioning groove.
8. A fusion casting system, comprising: the forming die and the filtering device as claimed in any one of claims 1 to 7 are arranged adjacent to the blanking mechanism, and the forming die is provided with a molding cavity used for containing the alloy melt discharged from the blanking port.
9. The fusion casting system of claim 8, further comprising a lifting mechanism and a mold base disposed on the base, the mold base being disposed adjacent to the base, the forming mold being rotatably coupled to a side of the mold base remote from the base, the lifting mechanism adjusting an angle of inclination between the forming mold and the mold base such that the cavity is disposed toward the feed opening.
10. The fusion casting system of claim 9, wherein the molding die comprises a first die and a second die rotatably coupled to the die base, the second die is sleeved in the first die and cooperates with the first die to form a convection cavity for receiving a cooling fluid, and the second die is provided with the molding cavity.
CN201920978932.1U 2019-06-26 2019-06-26 Filter device and fusion casting system Active CN210817433U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113909464A (en) * 2021-08-26 2022-01-11 合肥工业大学 Multidirectional regulation chute telescoping device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113909464A (en) * 2021-08-26 2022-01-11 合肥工业大学 Multidirectional regulation chute telescoping device
CN113909464B (en) * 2021-08-26 2023-03-14 合肥工业大学 Multidirectional regulation chute telescoping device

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