CN210802005U - Preparation facilities of monel material - Google Patents

Abstract

The utility model discloses a preparation facilities of Monel alloy material, which comprises a furnace body, furnace body inner wall fixed mounting has spiral coil, the spiral coil inner circle is equipped with the mounting panel of symmetric distribution, one side that two sets of mounting panels are close to each other is equipped with the inner tube, the welding has the supporting shoe of symmetric distribution bottom the inner tube, the inner tube top is equipped with the bell with furnace body top sliding connection, bell female connection has the diaphragm, realize Monel alloy material's preparation, Monel alloy material's preparation efficiency has been improved, bolted connection between (mixing) shaft and the connecting block, the realization can be dismantled, be convenient for change when needs change the (mixing) shaft, take off the bolt between connecting plate and the fixed plate, second motor output shaft rotates and drives the bell and rotate, hook the dead lever on the inner tube with hoisting device, can take out the inner tube and change, realize the change of inner tube, and prevented that the inner tube long time from using makes the inner tube wall .

Description

Preparation facilities of monel material

Technical Field

The utility model relates to a Monel alloy field especially relates to a preparation facilities of Monel alloy material.

Background

Monel alloy is also called nickel alloy, which is an alloy made by taking metal nickel as a matrix and adding other elements such as copper, iron, manganese and the like. Monel alloy has good corrosion resistance, is silvery white and is suitable for being used as a border wire material. The Monel alloy has a structure of a high-strength single-phase solid solution, and is a corrosion-resistant alloy with the largest dosage, the widest application and the excellent comprehensive performance. The alloy has excellent corrosion resistance in hydrofluoric acid and fluorine gas medium and also has excellent corrosion resistance to hot concentrated alkali liquor. And also resists corrosion by neutral solutions, water, seawater, the atmosphere, organic compounds, and the like. An important characteristic of the alloy is that stress corrosion cracking is not generated generally and the cutting performance is good.

This application improves under prior art, and among the prior art, furnace body inner wall is washed easily and is caused the damage when current Monel alloy material preparation time long-term is used, and the change of being not convenient for causes whole device life easily, and preparation efficiency is lower.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a preparation device of Monel alloy material.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a preparation facilities of Monel alloy material, includes the furnace body, furnace body inner wall fixed mounting has spiral coil, the spiral coil inner circle is equipped with the mounting panel of symmetric distribution, and mounting panel bottom and furnace body bottom inner wall fixed mounting, the mounting panel adopts graphite to make, and is two sets of one side that the mounting panel is close to each other is equipped with the inner tube, the inner tube adopts graphite to make, the welding of inner tube bottom has the supporting shoe of symmetric distribution, and supporting shoe one end and furnace body butt, the inner tube top be equipped with furnace body top sliding connection's bell, bell internal thread connection has the diaphragm.

As a further description of the above technical solution: diaphragm top fixed mounting has first motor, the fixed cover of one end outer wall that first motor output shaft stretches out the diaphragm bottom has connect the connecting block, and connecting block bottom inner wall threaded connection has the (mixing) shaft, the welding of (mixing) shaft outer wall has the puddler that the multiunit equidistance distributes.

As a further description of the above technical solution: a second motor is fixedly mounted at the top of one end of the furnace cover, the outer wall of an output shaft of the second motor is fixedly connected with the furnace cover, and the output shaft of the second motor is rotatably connected with the top of the furnace body.

As a further description of the above technical solution: the outer wall welding of inner tube top has the fixture block of symmetric distribution, fixture block bottom sliding connection have with mounting panel fixed connection's locating piece, the square groove has been seted up at the inner tube top, and square groove inner wall fixed connection has the dead lever, dead lever outer wall sliding connection has the connecting plate, and connecting plate and bell sliding connection.

As a further description of the above technical solution: the furnace cover is characterized in that two sides of one end, extending out of the top of the furnace cover, of the connecting plate are provided with fixing plates which are symmetrically distributed, the fixing plates are welded with the top of the furnace cover, and the fixing plates and the connecting plate are fixed through bolts.

As a further description of the above technical solution: the furnace body is characterized in that a supporting plate is fixedly mounted on one side of the furnace body, a reinforcing plate is fixedly mounted at the bottom of the supporting plate, the other end of the reinforcing plate is fixedly mounted on the outer wall of the furnace body, and the supporting plate is located on one side, away from the first motor, of the second motor.

The utility model discloses following beneficial effect has:

1. when the utility model is used, Monel alloy material is added into the inner cylinder, the inner cylinder is vacuumized, the spiral coil is electrified, when the spiral coil is current, a magnetic field can be generated, the mounting plate and the inner cylinder are both made of graphite, the graphite induces potential under the action of the magnetic field to generate annular current, the current is concentrated on the outer layer of the graphite under the action of the magnetic field, so that the inner cylinder has high current density, thereby generating concentrated and strong heat effect, when the inner cylinder reaches a certain temperature, the metal material in the inner cylinder can be indirectly heated and melted, then the first motor is moved, the output shaft of the first motor rotates to drive the stirring shaft to rotate and drive the stirring rod to rotate, the stirring rod stirs the metal material, so that the metal material is melted more rapidly, and when multiple metal materials are melted, the stirring rod stirs to uniformly mix the metal material in the inner cylinder, the preparation of the Monel alloy material is realized, and the preparation efficiency of the Monel alloy material is improved.

2. When the utility model is produced, when the inner cylinder is used for a long time, the annular current generated by the spiral coil can cause electromagnetic stirring to be generated when the metal material in the inner cylinder is melted, the metal melt can cause a large amount of scouring to the inner wall of the inner cylinder, the inner cylinder needs to be replaced, at the moment, the transverse plate is lifted by the lifting device, the lifting device is not shown in the drawing, the transverse plate moves upwards to drive the stirring shaft to move upwards until the stirring shaft is completely moved out, the stirring shaft is connected with the first motor through the connecting block and is connected with the connecting block through the bolt, the disassembly is realized, the stirring shaft is convenient to replace when needing to be replaced, then the bolt between the connecting plate and the fixed plate is taken down, the connecting plate is taken out, the second motor is started, the output shaft of the second motor rotates to drive the rotation until the furnace cover, can take out the inner tube and change, realize the change of inner tube, be convenient for change, and prevented that the inner tube from using for a long time and making the inner tube wall thickness thin cause the inner tube damage when smelting and produce the damage in the furnace body.

Drawings

Fig. 1 is a schematic structural diagram of a device for preparing a monel material according to the present invention;

fig. 2 is an enlarged schematic structural view of a point a in fig. 1 according to the present invention;

fig. 3 is an enlarged schematic structural diagram of the position B of fig. 2 in the present invention.

Illustration of the drawings:

1-furnace body, 2-spiral coil, 3-mounting plate, 4-inner cylinder, 5-supporting block, 6-stirring shaft, 7-furnace cover, 8-transverse plate, 9-supporting plate, 10-positioning block, 11-clamping block, 12-fixing rod, 13-connecting plate and 14-fixing plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-3, the utility model provides a preparation facilities of monel material, including furnace body 1, furnace body 1 inner wall fixed mounting has spiral coil 2, spiral coil 2 inner circle is equipped with symmetric distribution's mounting panel 3, and mounting panel 3 bottom and furnace body 1 bottom inner wall fixed mounting, mounting panel 3 adopts graphite to make, one side that two sets of mounting panels 3 are close to each other is equipped with inner tube 4, inner tube 4 adopts graphite to make, inner tube 4 bottom welding has symmetric distribution's supporting shoe 5, and supporting shoe 5 one end and furnace body 1 butt, inner tube 4 top is equipped with the bell 7 with furnace body 1 top sliding connection, bell 7 female connection has diaphragm 8, realize the smelting to metallic material;

referring to fig. 1, in the application, a first motor is fixedly installed at the top of a transverse plate 8, a connecting block is fixedly sleeved on the outer wall of one end, extending out of the bottom of the transverse plate 8, of an output shaft of the first motor, a stirring shaft 6 is connected to the inner wall of the bottom end of the connecting block in a threaded manner, a plurality of groups of stirring rods distributed at equal intervals are welded on the outer wall of the stirring shaft 6, and the stirring shaft 6 rotates to drive the stirring rods to rotate so as to stir;

referring to fig. 1 and 2, in the present application, a second motor is fixedly installed at the top of one end of the furnace cover 7, the outer wall of an output shaft of the second motor is fixedly connected with the furnace cover 7, and the output shaft of the second motor is rotatably connected with the top of the furnace body 1, so that the furnace cover 7 can be conveniently moved out and the inner cylinder 4 can be conveniently taken out;

referring to fig. 1 and 2, in the application, symmetrically distributed clamping blocks 11 are welded on the outer wall of the top of an inner cylinder 4, positioning blocks 10 fixedly connected with an installation plate 3 are slidably connected to the bottoms of the clamping blocks 11, a square groove is formed in the top of the inner cylinder 4, a fixing rod 12 is fixedly connected to the inner wall of the square groove, a connecting plate 13 is slidably connected to the outer wall of the fixing rod 12, the connecting plate 13 is slidably connected with a furnace cover 7, and the positioning blocks 10 are convenient to position when the inner cylinder 4 is replaced;

referring to fig. 1-3, in the present application, two sides of one end of the connecting plate 13, which extends out of the top of the furnace cover 7, are provided with symmetrically distributed fixing plates 14, the fixing plates 14 are welded to the top of the furnace cover 7, and the fixing plates 14 and the connecting plate 13 are fixed by bolts, so that the connecting plate 13 can be fixed conveniently, and further the inner cylinder 4 and the furnace cover 7 can be fixed;

referring to fig. 1 and 2, in the application, furnace body 1 one side fixed mounting has backup pad 9, and backup pad 9 bottom fixed mounting has the reinforcing plate, and the reinforcing plate other end and 1 outer wall fixed mounting of furnace body, and backup pad 9 is located the one side that first motor was kept away from to the second motor, and setting up of backup pad 9 is convenient for support bell 7 when bell 7 shifts out, prevents that bell 7 slope from falling.

The working principle is as follows:

in the application, when in use, Monel alloy material is added into the inner barrel 4, the inner barrel 4 is vacuumized, the spiral coil 2 is electrified, when the spiral coil 2 and current flow, a magnetic field can be generated, the mounting plate 3 and the inner barrel 4 are both made of graphite, the graphite induces potential under the action of the magnetic field to generate annular current, the current is concentrated on the outer layer of the graphite under the action of the magnetic field, so that the inner barrel 4 has high current density, thereby generating concentrated and strong heat effect, when the inner barrel 4 reaches a certain temperature, the metal material in the inner barrel 4 can be indirectly heated and melted, then the first motor is moved, the output shaft of the first motor rotates to drive the stirring shaft 6 to rotate and further drive the stirring rod to rotate, the stirring rod stirs the metal material, so that the metal material is melted more rapidly, and when multiple metal materials are melted, the stirring rod stirs the metal material in the inner barrel 4 to be uniformly mixed, the preparation of the Monel alloy material is realized, and the preparation efficiency of the Monel alloy material is improved;

in the application, when the inner barrel 4 is used for a long time, the annular current generated due to the spiral coil 2 can cause electromagnetic stirring to be generated when metal materials in the inner barrel 4 are melted, the inner wall of the inner barrel 4 is greatly washed by metal melt, the inner barrel 4 needs to be replaced, at the moment, the transverse plate 8 is lifted through the lifting device, the lifting device is not shown in the drawing, the transverse plate 8 moves upwards to drive the stirring shaft 6 to move upwards until the stirring shaft 6 is completely moved out, the stirring shaft 6 is connected with the first motor through the connecting block, the stirring shaft 6 is connected with the connecting block through the bolt, the disassembly is realized, the replacement is convenient when the stirring shaft 6 needs to be replaced, then the bolt between the connecting plate 13 and the fixing plate 14 is taken down, the connecting plate 13 is taken out, the second motor is started, the output shaft of the second motor rotates to drive the, hook dead lever 12 on the inner tube 4 with hoisting device's couple, can take out the inner tube 4 and change, move down the inner tube 4 after the change and make the fixture block 11 of inner tube 4 both sides get into the locating piece 10 on the mounting panel 3 in, and the supporting shoe 5 of inner tube 4 bottom supports the inner tube 4, later the second motor drives bell 7 and rotates and make it reset, insert connecting plate 13, the tightening bolt is fixed to connecting plate 13, connecting plate 13 is fixed and is realized the fixed to inner tube 4 and bell 7 simultaneously, realize the change of inner tube 4, be convenient for change, and prevented that inner tube 4 from using for a long time to make the inner tube 4 wall thickness thin cause inner tube 4 damage when smelting and to producing the damage in furnace body 1.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims (6)

1. The preparation device of Monel alloy material comprises a furnace body (1), and is characterized in that: furnace body (1) inner wall fixed mounting has spiral coil (2), spiral coil (2) inner circle is equipped with mounting panel (3) of symmetric distribution, and mounting panel (3) bottom and furnace body (1) bottom inner wall fixed mounting, mounting panel (3) adopt graphite to make, and are two sets of one side that mounting panel (3) are close to each other is equipped with inner tube (4), inner tube (4) adopt graphite to make, inner tube (4) bottom welding has supporting shoe (5) of symmetric distribution, and supporting shoe (5) one end and furnace body (1) butt, inner tube (4) top is equipped with bell (7) with furnace body (1) top sliding connection, bell (7) female connection has diaphragm (8).

2. The apparatus for preparing monel material according to claim 1, wherein: diaphragm (8) top fixed mounting has first motor, the one end outer wall that first motor output shaft stretches out diaphragm (8) bottom is fixed to be cup jointed the connecting block, and connecting block bottom inner wall threaded connection has (mixing) shaft (6), the outer wall welding of (mixing) shaft (6) has the puddler that the multiunit equidistance distributes.

3. The apparatus for preparing monel material according to claim 1, wherein: a second motor is fixedly mounted at the top of one end of the furnace cover (7), the outer wall of an output shaft of the second motor is fixedly connected with the furnace cover (7), and an output shaft of the second motor is rotatably connected with the top of the furnace body (1).

4. The apparatus for preparing monel material according to claim 1, wherein: inner tube (4) top outer wall welding has symmetrically distributed fixture block (11), fixture block (11) bottom sliding connection have with mounting panel (3) fixed connection's locating piece (10), the square groove has been seted up at inner tube (4) top, and square groove inner wall fixed connection has dead lever (12), dead lever (12) outer wall sliding connection has connecting plate (13), and connecting plate (13) and bell (7) sliding connection.

5. The apparatus for preparing monel material according to claim 4, wherein: and fixing plates (14) which are symmetrically distributed are arranged on two sides of one end, extending out of the top of the furnace cover (7), of the connecting plate (13), the fixing plates (14) are welded with the top of the furnace cover (7), and the fixing plates (14) and the connecting plate (13) are fixed through bolts.

6. The apparatus for preparing monel material according to claim 1, wherein: furnace body (1) one side fixed mounting has backup pad (9), backup pad (9) bottom fixed mounting has the reinforcing plate, and the reinforcing plate other end and furnace body (1) outer wall fixed mounting, backup pad (9) are located the one side that first motor was kept away from to the second motor.

Images