CN210796631U

CN210796631U - Glass lining container shaping device

Info

Publication number: CN210796631U
Application number: CN201921932058.4U
Authority: CN
Inventors: 邵长权; 张爱启
Original assignee: Linyi Hongye Chemical Equipment Co ltd
Current assignee: Linyi Hongye Chemical Equipment Co ltd
Priority date: 2019-11-09
Filing date: 2019-11-09
Publication date: 2020-06-19
Anticipated expiration: 2029-11-09

Abstract

The utility model discloses a glass-lined container shaping device, including frame, jar body correctional agency, jar mouth correctional agency, compress tightly fixed establishment, jar body, frame one end is equipped with jar mouth correctional agency, is equipped with jar body correctional agency on the frame, and on the frame was arranged in to the jar body, jar mouth one side was equipped with compresses tightly fixed establishment. The utility model discloses mainly be equipped with jar mouth correctional agency and jar body correctional agency, can be fast to jar mouth flange and jar body whole rule plastic and correct.

Description

Glass lining container shaping device

Technical Field

The utility model belongs to the technical field of ward off glass jar body container plastic, in particular to ward off glass container shaping device.

Background

In the glass lining product, the glass lining tank can be fired at the high temperature of 900 ℃, in the firing process of high-temperature long firing, the product is changed into an elliptical product due to the self weight, the flatness of the flange of the glass lining tank cover is not enough, and the tank cover cannot play a sealing role, so that the temperature in the glass lining tank is lost; the tank body container belongs to the manufacture of a rough blank when the manufacture is finished, the appearance and the size cannot meet the direct use requirement, for example, the problem that a tank opening relates to sealing and sealing is more important, the sealing effect is poor, the compression level is reduced, leakage is easy to occur, great potential safety hazard is brought to the chemical production process, and the tank body can be used after being shaped and corrected;

the existing correction method adopts a plurality of employees to cooperate to utilize 6 meters long DN15 seamed pipe to carry out jacking, pulling and rotating under the condition of emitting high temperature of 900 ℃, and achieves the purpose of shaping by rotating to change the direction, and the method has the following problems: 1) the shaping can not be completed at one time due to the fact that the matching is not in place, the difficulty of secondary rotation is increased, and the process is complex; 2) if the shaping time is too long, the product is cooled, the glass lining becomes brittle, and cracks are easy to appear on the surface of the glass lining, so that the product is scrapped; 3) because the contact surface of the track is small (if the contact surface is increased, the resistance is increased and the track is not rotated), the stressed outer diameter of the product is reduced, and a straight section is easily formed. When the product is rotationally shaped, no reference object exists, the size and the diameter difference which are difficult to reach the standard requirements by naked eyes and experience are poor, and the product quality is unstable.

Therefore, a shaping device is urgently needed to be capable of timely and quickly carrying out safe shaping and correction on the tank body.

Disclosure of Invention

The utility model aims at overcoming not enough among the prior art, providing a glass-lined container shaping device, the utility model discloses mainly be equipped with jar mouth correctional agency and can body correctional agency, can be fast to the whole rule plastic and the correction that carries on of jar mouth flange and can body.

In order to realize the purpose, the utility model discloses a technical scheme is:

a glass lining container shaping device comprises a machine base, a tank body correcting mechanism, a tank opening correcting mechanism, a pressing and fixing mechanism and a tank body, wherein the tank opening correcting mechanism is arranged at one end of the machine base; bearing seats are arranged at four corners of the machine base; the tank body is arranged on the base, and a tank opening flange I and a tank opening flange II are arranged at one end of the tank opening.

The tank body correcting mechanism comprises a motor I, a transmission shaft, correcting rollers, bolts and a support shaft, wherein an output shaft of the motor I is connected with the transmission shaft, the transmission shaft is fixedly connected with one end of the support shaft, the support shaft penetrates through a bearing seat and is positioned on the base, the support shaft is provided with a plurality of correcting rollers, and the correcting rollers can be adjusted and fixed on the support shaft through the bolts; the jar body is arranged in on the body aligning gear through the crane tongs, and the back shaft is close to jar mouth one end and is equipped with and can dismantle the correction roller bearing and be used for supporting and correct jar mouth flange II, can dismantle the change in order to satisfy the support correction to jar mouth flange II according to jar body size.

The tank opening correcting mechanism comprises a top seat, a threaded sleeve, a conical gear I, a screw rod, a base, a bearing sleeve, a conical gear II, a motor II and a support column, wherein the base is provided with the bearing sleeve and the support column; base one side is equipped with motor II, and II axle heads of motor are equipped with conical gear II, and II meshing conical gear I of conical gear provide power through motor II and drive I rotations of conical gear thereby make the footstock do elevating movement.

The pressing and fixing mechanism is located on one side of the tank opening end of the tank body and comprises a stand column I, a cross beam, an oil cylinder, a rolling device, a stand column II and a rolling shaft, wherein the stand column I is fixed on one side of the tank body, the top end of the stand column I is movably connected with the cross beam, the oil cylinder is arranged on the cross beam, the top end of a piston rod of the oil cylinder is provided with the movable rolling shaft, the other end of the cross beam is fixedly connected.

The rolling device comprises a motor III, a fixing plate, a gear I, a gear II and a roller, wherein the motor III is fixed on the fixing plate, the gear I is arranged at the shaft end of the motor III, the roller is provided with a central shaft, the gear II is arranged at one end of the central shaft, the roller and the gear II are fixed on the fixing plate through the central shaft, the gear I is meshed with the gear II, and the motor III provides power to drive the gear II to rotate so as to enable the roller to rotate, so that the rolling device operates to enable the cross beam to rotate and orbit by; when the cross beam runs to be parallel to the tank opening, the rolling shaft is positioned right above the tank opening flange I, the rolling shaft is pushed out by the oil cylinder, and meanwhile, the jacking seat in the tank opening correction mechanism is pushed out to be below the tank opening flange I; when the tank body straightening mechanism runs, the tank body starts to rotate to jointly finish the straightening of the tank opening flange I, and the tank body straightening mechanism finishes the straightening of the tank body through the straightening rolling shaft.

Preferably, I department of motor is equipped with guard shield I, effectively protects motor I to avoid receiving external force damage gouge etc..

Preferably, jar mouth aligning gear is equipped with guard shield II, can effectively avoid being infected with too much dust or workshop solid debris when I meshing gear II operation of protection gear, guarantees gear meshing mechanism normal operating.

Compared with the prior art, the utility model beneficial effect shows:

1) the utility model is provided with the tank mouth correcting mechanism and the tank body correcting mechanism, which can adjust the rotating speed to shape the tank body at a constant speed, thereby avoiding secondary shaping caused by process interruption; meanwhile, the glass lining product is prevented from being embrittled due to too long shaping time, so that the product is cooled and scrapped; the shaping process is stable and safe;

2) the utility model replaces the manual shaping method, and can be remotely controlled by a worker, thereby saving time, improving efficiency, simplifying operation, saving labor force and avoiding safety accidents;

3) a first protective cover and a second protective cover are respectively arranged at the first motor and the tank opening reshaping and correcting mechanism, so that the normal operation of the two mechanisms can be effectively prevented from being influenced by too much dust, solid impurities in a workshop and the like.

Drawings

FIG. 1 is a schematic structural view of a glass lining container shaping device of the present invention;

FIG. 2 is a schematic view of the rolling device of the glass lining container shaping device of the present invention;

FIG. 3 is a schematic view of a straightening mechanism for the mouth of a glass-lined container shaping apparatus of the present invention;

in the figure: 1. a machine base; 11. a bearing seat; 2. a can body straightening mechanism; 21. a motor I; 22. a drive shaft; 23. a straightening roller; 231. a bolt; 24. a support shaft; 25. a shield I; 3. a tank mouth correction mechanism; 31. a top seat; 32. a threaded sleeve; 33. a bevel gear I; 331. a screw rod; 34. a base; 35. a bearing housing; 36. a bevel gear II; 37. a motor II; 38. a shield II; 39. a support pillar; 4. a pressing and fixing mechanism; 41. a stand column I; 42. a cross beam; 43. an oil cylinder; 44. a rolling device; 441. a motor III; 442. a fixing plate; 443. a gear I; 444. a gear II; 445. a roller; 45. a column II; 46. a roller; 5. a tank body; 51. a tank opening flange I; 52. a tank opening flange II; 6. the crane tongs.

Detailed Description

For the convenience of understanding of those skilled in the art, the technical solution of the present invention will be further specifically described with reference to fig. 1 to 3.

A glass lining container shaping device comprises a machine base 1, a tank body correcting mechanism 2, a tank opening correcting mechanism 3, a pressing and fixing mechanism 4 and a tank body 5, wherein the tank opening correcting mechanism 3 is arranged at one end of the machine base 1, the tank body correcting mechanism 2 is arranged on the machine base 1, the tank body 5 is arranged on the machine base 1, and the pressing and fixing mechanism 4 is arranged on one side of a tank opening; four corners of the machine base 1 are provided with bearing seats 11; the tank body 5 is arranged on the machine base 1, and a tank opening flange I51 and a tank opening flange II 52 are arranged at one end of the tank opening.

The tank body correcting mechanism 2 comprises a motor I21, a transmission shaft 22, correcting rollers 23, bolts 231 and a support shaft 24, wherein the output shaft of the motor I21 is connected with the transmission shaft 22, the transmission shaft 22 is fixedly connected with one end of the support shaft 24, the support shaft 24 penetrates through the bearing block 11 and is positioned on the machine base 1, the support shaft 24 is provided with a plurality of correcting rollers 23, and the correcting rollers 23 can be adjusted and fixed on the support shaft 24 through the bolts 231; the tank body 5 is arranged on the tank body correcting mechanism 2 through the crane gripper 6, the detachable correcting roller 23 used for supporting and correcting the tank opening flange II 52 is arranged at one end, close to the tank opening, of the supporting shaft 24, and the supporting and correcting of the tank opening flange II 52 can be met by detaching and replacing the tank body 5 according to the size of the tank body.

The tank opening correcting mechanism 3 comprises a top seat 31, a threaded sleeve 32, a conical gear I33, a screw rod 331, a base 34, a bearing sleeve 35, a conical gear II 36, a motor II 37 and a support column 39, wherein the base 34 is provided with the bearing sleeve 35 and the support column 39, one end of the support column 39 is movably connected with the bearing sleeve 35, the other end of the support column 39 is provided with the conical gear I33, the other side of the conical gear I33 is provided with the screw rod 331, the screw rod 331 is movably connected with the threaded sleeve 32, the other end of the threaded sleeve 32 is provided with the top seat 31, and the top seat 31 is positioned below a tank opening; base 34 one side is equipped with motor II 37, and II 37 axle heads of motor are equipped with conical gear II 36, and conical gear II 36 meshes conical gear I33, thereby provides power through motor II 37 and drives conical gear I33 and rotate and make footstock 31 do elevating movement.

The pressing and fixing mechanism 4 is located on one side of the opening end of the tank body 5 and comprises a stand column I41, a cross beam 42, an oil cylinder 43, a rolling device 44, a stand column II 45 and a rolling shaft 46, wherein the stand column I41 is fixed on one side of the tank body 5, the top end of the stand column I41 is movably connected with the cross beam 42, the oil cylinder 43 is arranged on the cross beam 42, the movable rolling shaft 46 is arranged at the top end of a piston rod of the oil cylinder 43, the other end of the cross beam 42 is fixedly connected with the stand column II.

The rolling device 44 comprises a motor III 441, a fixing plate 442, a gear I443, a gear II 444 and a roller 445, the motor III 441 is fixed on the fixing plate 442, the shaft end of the motor III 441 is provided with the gear I443, the roller 445 is provided with a central shaft, one end of the central shaft is provided with the gear II 444, the roller 445 and the gear II 444 are fixed on the fixing plate 442 through the central shaft, the gear I443 is meshed with the gear II 444, the motor III 441 provides power to drive the gear II 444 to rotate so as to enable the roller 445 to rotate, and therefore the rolling device 44 operates to enable the cross beam 42 to rotate and orbit by taking the upright; when the cross beam 42 runs to be parallel to the tank opening, the roller 46 is positioned right above the tank opening flange I51, the roller 46 is pushed out by the oil cylinder 43 to be tightly pushed above the tank opening flange I51, and meanwhile, the top seat 31 in the tank opening correcting mechanism 3 is tightly pushed below the tank opening flange I51; when the tank body straightening mechanism 2 operates, the tank body 5 starts to rotate to jointly finish the straightening of the tank opening flange I51, and the tank body straightening mechanism 2 finishes the straightening of the tank body through the straightening rollers 23.

I21 department of motor is equipped with guard shield I25, effectively protects I21 of motor to avoid receiving external force damage gouge etc..

Jar mouth aligning gear 3 is equipped with guard shield II 38, can effectively avoid being infected with too much dust or workshop solid debris when I meshing gear II operation of protection gear, guarantees gear meshing mechanism normal operating.

A glass lining container shaping device comprises the following working processes:

the tank barrel is lifted to the base through the crane gripper, the pressing and fixing mechanism runs the idler wheel to press the tank opening flange I, the tank opening correcting mechanism runs the jacking seat and is arranged at the other side of the tank opening flange I, the supporting roller jacks up the tank body, and then the tank body correcting mechanism runs to rotate the tank body to finish the shaping of the container.

The foregoing is merely exemplary and illustrative of the structure of the invention, and various modifications, additions and substitutions as described in the detailed description may be made by those skilled in the art without departing from the structure or exceeding the scope of the invention as defined in the claims.

Claims

1. A glass lining container shaping device comprises a machine base, a tank body correcting mechanism, a tank opening correcting mechanism, a pressing and fixing mechanism and a tank body, and is characterized in that the tank opening correcting mechanism is arranged at one end of the machine base, the tank body correcting mechanism is arranged on the machine base, the tank body is arranged on the machine base, and the pressing and fixing mechanism is arranged on one side of a tank opening; bearing seats are arranged at four corners of the machine base; the tank body is arranged on the base, and a tank opening flange I and a tank opening flange II are arranged at one end of the tank opening;

the tank body correcting mechanism comprises a motor I, a transmission shaft, correcting rollers, bolts and a support shaft, wherein an output shaft of the motor I is connected with the transmission shaft, the transmission shaft is fixedly connected with one end of the support shaft, the support shaft penetrates through a bearing seat and is positioned on the base, the support shaft is provided with a plurality of correcting rollers, and the correcting rollers can be adjusted and fixed on the support shaft through the bolts; the tank body is arranged on the tank body correcting mechanism through the crane gripper, and a detachable correcting roller is arranged at one end of the supporting shaft close to the tank opening and used for supporting and correcting a tank opening flange II;

the tank opening correcting mechanism comprises a top seat, a threaded sleeve, a conical gear I, a screw rod, a base, a bearing sleeve, a conical gear II, a motor II and a support column, wherein the bearing sleeve and the support column are arranged on the base; a motor II is arranged on one side of the base, a conical gear II is arranged at the shaft end of the motor II, and the conical gear II is meshed with the conical gear I;

the pressing and fixing mechanism is positioned on one side of the opening end of the tank body and comprises a stand column I, a cross beam, an oil cylinder, a rolling device, a stand column II and a rolling shaft, wherein the stand column I is fixed on one side of the tank body, the top end of the stand column I is movably connected with the cross beam, the oil cylinder is arranged on the cross beam, the movable rolling shaft is arranged at the top end of a piston rod of the oil cylinder, the other end of the cross beam is fixedly connected with;

the rolling device comprises a motor III, a fixing plate, a gear I, a gear II and a roller, the motor III is fixed on the fixing plate, the shaft end of the motor III is provided with the gear I, the roller is provided with a central shaft, one end of the central shaft is provided with the gear II, the roller and the gear II are fixed on the fixing plate through the central shaft, and the gear I is meshed with the gear II.

2. The apparatus for shaping a glass-lined container as claimed in claim 1, wherein a shield I is provided at said motor I.

3. The apparatus for reforming a glass-lined container according to claim 1, wherein said finish straightening mechanism is provided with a hood ii.