CN210792200U

CN210792200U - Sugarcane squeezer

Info

Publication number: CN210792200U
Application number: CN201921394939.5U
Authority: CN
Inventors: 舒巍峰
Original assignee: Mayang Miao Autonomous County Fushou Sugar Industry Co ltd
Current assignee: Mayang Miao Autonomous County Fushou Sugar Industry Co ltd
Priority date: 2019-08-27
Filing date: 2019-08-27
Publication date: 2020-06-19
Anticipated expiration: 2029-08-27

Abstract

The utility model discloses a sugarcane squeezer. The squeezing roller comprises a first squeezing roller, a second squeezing roller, a third squeezing roller, a fourth squeezing roller and a fifth squeezing roller, wherein the fourth squeezing roller, the driving gear, the second driven gear, the first driven gear and the third driven gear respectively correspond to the fourth driven gear, the driving gear, the second driven gear, the first driven gear and the third driven gear in the gears, the driving gear is connected with the motor, the driving gear is respectively meshed with the first driven gear and the third driven gear, the first driven gear is meshed with the second driven gear, and the third driven gear is meshed with the fourth driven gear. The utility model discloses reduce intensity of labour, realized higher juice rate.

Description

Sugarcane squeezer

Technical Field

The utility model relates to a cane crusher, concretely relates to cane crusher.

Background

The sugarcane squeezer is mechanical equipment used for sugar industry enterprises to squeeze juice from sugarcane so as to realize solid-liquid separation; the roller type sugarcane squeezer utilizes a compression principle to squeeze sugarcane juice through mutual extrusion between rollers; because the canes are directly flattened when entering the grinding rollers in a straight insertion manner, the canes need to be pushed into a machine by manpower in the manner, extra labor is added to an operator, the use is extremely inconvenient, and the existing roller type press has a press mode of utilizing 2 grinding rollers which is too simple and can only be pressed once; the pressing mode of using 4 grinding rollers can only increase the second pressing, and the grinding rollers are not properly matched with each other in rotation and operation, so that the problems are urgently needed to be solved.

Disclosure of Invention

The utility model aims at overcoming prior art's is not enough, provides a cane crusher, squeezes the roller through setting up the off-axis, makes the sugarcane feeding with impel more laborsavingly, has reduced intensity of labour, through 5 grinding rollers of rational arrangement, makes the sugarcane squeeze through the quartic, has increased at double and has squeezed the number of times, realizes higher juice rate.

In order to achieve the above object, the technical solution of the present invention is: a sugarcane squeezer comprises a shell, a sugarcane inlet bracket, a bagasse outlet bracket, a juice discharge bucket, a motor, squeezing rollers and gears, wherein the squeezing rollers comprise a first squeezing roller, a second squeezing roller, a third squeezing roller, a fourth squeezing roller and a fifth squeezing roller which respectively correspond to a fourth driven gear, a driving gear, a second driven gear, a first driven gear and a third driven gear in the gears, the driving gear is connected with the motor, the driving gear is respectively meshed with the first driven gear and the third driven gear, the first driven gear is meshed with the second driven gear, and the third driven gear is meshed with the fourth driven gear.

The two ends of the juice discharging hopper are respectively connected with the shell, and the juice discharging hopper is in a hollow shape with a large upper part and a small lower part.

The squeezing roller comprises a roller shaft and a roller shell, the roller shell is tightly sleeved on the roller shaft in a fastening mode, a plurality of racks are uniformly and axially arranged on the cylindrical surface of the roller shell, a plurality of juice inlet holes are uniformly formed between every two adjacent racks, and telescopic keys are installed in the juice inlet holes and communicated with a juice discharge channel in the roller shell; the juice discharging channel is arranged below the juice inlet hole and communicated with the juice inlet hole, and the juice discharging channel is connected with the telescopic key through a spring and penetrates through the juice inlet hole.

The first press roll, the second press roll and the third press roll are the same in structural diameter and are arranged on the same horizontal plane, the fourth press roll is arranged above the space between the second press roll and the third press roll, the spacing is 2-6mm, the fifth press roll is arranged above the space between the first press roll and the second press roll, the fifth press roll is an off-axis press roll, the maximum spacing between the fifth press roll and the first press roll or the second press roll is 55mm, and the minimum spacing is 2 mm.

One end of the squeezing roller is connected with the shell through a bearing, and the other end of the squeezing roller extends out of the shell and is connected with a gear.

The utility model has the advantages that the fifth press roll at the position of the sugarcane inlet bracket is set as the eccentric press roll, so that the sugarcane can smoothly enter into the press when the clearance between the upper press roll and the lower press roll is maximum, and after entering, the clearance is gradually reduced to play the roles of pressing and propelling, so that workers can be supported into the press roll by the fifth press roll without propelling, thereby reducing the labor intensity; the utility model discloses a five running rollers realize squeezing the sugarcane material four times in succession, compare in the juice rate that the three-roll squeezer promoted the sugarcane material.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a schematic perspective view of another perspective of the present invention;

FIG. 3 is a schematic perspective view of the cover plate removed;

fig. 4 is a schematic structural diagram of the present invention;

FIG. 5 is a schematic perspective view of a press roll;

in the figure: 1-a machine shell, 2-a cane inlet bracket, 3-a bagasse outlet bracket, 4-a juice discharging bucket, 5-a first press roll, 6-a second press roll, 7-a third press roll, 8-a fourth press roll, 9-a fifth press roll, 10-a motor, 11-a driving gear, 12-a first driven gear, 13-a second driven gear, 14-a third driven gear, 15-a fourth driven gear, 51-a juice inlet, 52-a roll shaft, 53-a roll shell, 54-a juice discharging channel, 55-a telescopic key and 56-a rack.

Detailed Description

The present invention and its embodiments will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1-5, the utility model comprises a housing 1, a cane inlet bracket 2, a bagasse outlet bracket 3, a juice discharge bucket 4, a motor 10, squeezing rollers and gears, the squeezing rollers include a first squeezing roller 5, a second squeezing roller 6, a third squeezing roller 7, a fourth squeezing roller 8 and a fifth squeezing roller 9, which respectively correspond to a fourth driven gear 15, a driving gear 11, a second driven gear 13, a first driven gear 12 and a third driven gear 14 in the gears, the driving gear 11 is connected with the motor 10, the driving gear is respectively meshed with the first driven gear 12 and the third driven gear 14, the first driven gear 12 is meshed with the second driven gear 13, the third driven gear 14 is meshed with the fourth driven gear 15, the utility model is characterized in that the fifth squeezing roller 9 is an off-axis squeezing roller, one side near the fifth squeezing roller 9 is provided with the cane inlet bracket 2, the other side is provided with a bagasse outlet bracket 3, and a juice discharging bucket 4 is arranged below the squeezing roller.

Two ends of the juice discharging hopper 4 are respectively connected with the machine shell 1, and the juice discharging hopper is in a hollow shape with a large upper part and a small lower part.

The squeezing roller comprises a roller shaft 52 and a roller shell 53, the roller shell 53 is tightly sleeved on the roller shaft 52 in a fastening mode, a plurality of racks 56 are uniformly and axially arranged on the cylindrical surface of the roller shell 53, a plurality of juice inlet holes 51 are uniformly formed between every two adjacent racks 56, and telescopic keys 55 are arranged in the juice inlet holes and communicated with a juice discharge channel 54 in the roller shell; the juice discharging channel 54 is arranged below the juice inlet hole 51 and communicated with each other, and is connected with the telescopic key 55 through a spring and penetrates through the juice inlet hole 51.

The first press roll 5, the second press roll 6 and the third press roll 7 are the same in structural diameter and are arranged on the same horizontal plane, the fourth press roll 8 is arranged above the second press roll 6 and the third press roll 7 and has a spacing of 2-6mm, the fifth press roll 9 is arranged above the first press roll 5 and the second press roll 6, and the fifth press roll 9 is an off-axis press roll and has a maximum spacing of 55mm and a minimum spacing of 2mm from the first press roll 5 or the second press roll 6.

One end of the squeezing roller is connected with the machine shell 1 through a bearing, and the other end of the squeezing roller extends out of the machine shell and is connected with a gear; namely, the first press roll 5 extends out of the machine shell and is connected with a fourth driven gear 15, the second press roll 6 extends out of the machine shell and is connected with a driving gear 11, the third press roll 7 extends out of the machine shell and is connected with a second driven gear 13, the fourth press roll 8 extends out of the machine shell and is connected with a first driven gear 12, the fifth press roll 9 extends out of the machine shell and is connected with a third driven gear 14, and the driving gear 11 is connected with a motor 10.

When the device is used, a worker puts canes in a position of a cane inlet bracket 2, a containing basin is placed below a juice discharge bucket 4, a motor 10 is started, the motor drives a driving gear 10 to rotate, the driving gear is respectively meshed with a first driven gear 12 and a third driven gear 14, the first driven gear 12 is meshed with a second driven gear 13, the third driven gear 14 is meshed with a fourth driven gear 15, so that a first press roll 5, a second press roll 6 and a third press roll 7 rotate anticlockwise, a fourth press roll 8 and a fifth press roll 9 rotate clockwise, the cane is pressed for the first time between the first press roll 5 and the fifth press roll 9, the second press roll 6 and the fifth press roll 9 are pressed for the second time, the second press roll 6 and the fourth press roll 8 are pressed for the third time, and the third press roll 7 and the fourth press roll 8 are pressed for the fourth time, the bagasse is discharged through the bagasse outlet bracket 3, the sugarcane juice flows into the containing basin through the juice discharging hopper 4, and the sugarcane juice can be used for sugar cooking production after precipitating.

Claims

1. A sugarcane squeezer comprises a shell, a sugarcane inlet bracket, a bagasse outlet bracket, a juice discharge bucket, a motor, squeezing rollers and gears, wherein the squeezing rollers comprise a first squeezing roller, a second squeezing roller, a third squeezing roller, a fourth squeezing roller and a fifth squeezing roller which respectively correspond to a fourth driven gear, a driving gear, a second driven gear, a first driven gear and a third driven gear in the gears, the driving gear is connected with the motor, the driving gear is respectively meshed with the first driven gear and the third driven gear, the first driven gear is meshed with the second driven gear, and the third driven gear is meshed with the fourth driven gear.

2. A cane crusher as recited in claim 1 wherein said hopper is connected at each end to said housing, said hopper being hollow with a large top and a small bottom.

3. The sugarcane crusher as claimed in claim 2, wherein the press roll comprises a roll shaft and a roll shell, the roll shell is tightly sleeved on the roll shaft, a plurality of racks are uniformly and axially arranged on the cylindrical surface of the roll shell, a plurality of juice inlet holes are uniformly formed between two adjacent racks, and telescopic keys are arranged in the juice inlet holes and communicated with the juice discharge channel in the roll shell; the juice discharging channel is arranged below the juice inlet hole and communicated with the juice inlet hole, and the juice discharging channel is connected with the telescopic key through a spring and penetrates through the juice inlet hole.

4. A cane press as claimed in claim 3, wherein said first, second and third press rolls are of the same diameter and are disposed in the same horizontal plane, the fourth press roll is disposed above and spaced between the second and third press rolls by a distance of 2-6mm, the fifth press roll is disposed above and spaced between the first and second press rolls, and the fifth press roll is an off-axis press roll having a maximum spacing of 55mm from the first or second press roll and a minimum spacing of 2 mm.

5. A cane press as claimed in claim 4 wherein said press rolls are coupled at one end to said housing by bearings and at the other end to said gear wheel extending from said housing.