CN210790597U - Rotating disc type shot blasting machine - Google Patents
Rotating disc type shot blasting machine Download PDFInfo
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- CN210790597U CN210790597U CN201921464224.2U CN201921464224U CN210790597U CN 210790597 U CN210790597 U CN 210790597U CN 201921464224 U CN201921464224 U CN 201921464224U CN 210790597 U CN210790597 U CN 210790597U
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Abstract
The utility model relates to the technical field of shot blasting, in particular to a rotary disc type shot blasting machine, which comprises a main box body, a shot recycling mechanism, a first rotary disc, a second rotary disc and a shot blasting mechanism; the main box body is horizontally arranged, the pill recovery mechanism is arranged in the recovery mechanism groove, and a feeding port of the pill recovery mechanism is larger than the workbench; the first rotary table is positioned on the workbench, a plurality of second rotary tables are uniformly arranged at the top end of the first rotary table along the rotating direction, and a clamping mechanism is rotatably arranged at the top end of each second rotary table; a plurality of second turntables are uniformly arranged at the top end of the first turntable along the rotating direction, and a clamping mechanism is rotatably arranged at the top end of each second turntable; the utility model discloses a problem that traditional peening machine machining efficiency is low has been solved to the working method of double rotary table, very big promotion work efficiency, saved the time.
Description
Technical Field
The utility model relates to a shot-peening technical field, concretely relates to carousel formula peening machine.
Background
Shot peening is a controlled shot peening technique, different from shot peening. The shot blasting strengthening of the gear surface mainly impacts the surface of a part by means of a shot moving at a high speed to enable the part to generate elastic plastic deformation, so that beneficial changes such as residual compressive stress, work hardening, tissue thinning and the like are generated, the bending fatigue strength and the contact fatigue strength of the gear are improved, the shot blasting strengthening method is an important way for improving the anti-meshing capacity of the gear and prolonging the service life of the gear, the whole surface of the gear cannot be completely acted during machining by the traditional shot blasting strengthening technology, secondary machining is needed, and the efficiency is very low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a carousel formula peening machine.
To achieve the purpose, the utility model adopts the following technical proposal:
the rotary disc type shot blasting machine comprises a main box body, a shot recycling mechanism, a first rotary disc, a second rotary disc and a shot blasting mechanism;
the main box body is horizontally arranged, the main box body consists of an upper box body and a lower box body, a vertically through recycling mechanism groove is arranged at the top end of the lower box body, the upper box body is of a box body structure with an opening on one side, a material changing bin and a working bin are arranged in the upper box body, the material changing bin and the working bin are separated through a baffle, a working table is further arranged in the upper box body and is positioned under the baffle, the working table is fixedly connected with the top of the lower box body through a support frame, and the material changing bin is positioned on one side of the opening of the upper box body;
the pill recycling mechanism is arranged in the recycling mechanism groove, and a feeding port of the pill recycling mechanism is larger than the workbench;
the first rotating disc is positioned on the workbench, a first motor is arranged below the workbench, the first motor is fixedly installed at the bottom of the workbench through a motor frame, and an output shaft of the first motor penetrates through the workbench and is fixedly connected with the axis of the first rotating disc;
a plurality of second turntables are uniformly arranged at the top end of the first turntable along the rotating direction, and a clamping mechanism is rotatably arranged at the top end of each second turntable;
the working end of the shot blasting mechanism is positioned in the working bin, and the working end of the shot blasting mechanism is over against the second turntable in the working state.
As an optimal scheme of the turntable type shot blasting machine, the shot recycling mechanism comprises a shot storage box and a recycling box, the shot storage box is arranged at the top of the shot recycling mechanism and is of a box body structure with an opening at the top end, the bottom of the shot storage box is an inclined plane, the shot recycling box is located right below the shot storage box, and a recycling channel which vertically penetrates through the inside of the shot recycling box is arranged at the bottom of the shot storage box.
As an optimal scheme of the rotary disc type shot blasting machine, the second rotary disc further comprises a rotary disc column and a second motor, the rotary disc column is of a hollow cylindrical structure, a round hole for the second motor to penetrate through is formed in the top end of the rotary disc column, the rotary disc column is fixedly installed on the first rotary disc, the open end of the rotary disc column is vertically upward, the output shaft of the second motor is vertically upward and fixedly installed in the hollow portion of the rotary disc column, and the clamping mechanism is fixedly connected with the output shaft of the second motor.
As a preferable scheme of the rotary disc type shot blasting machine, the clamping mechanism is a three-jaw air cylinder.
As a preferable scheme of the rotary disc type shot blasting machine, the bottom of the baffle is lower than the working surface of the second rotary disc, and the baffle is provided with a material changing channel for the second rotary disc to pass through.
As a preferable scheme of the rotary disc type shot blasting machine, the bottom of the baffle is lower than the working surface of the second rotary disc, and the baffle is provided with a material changing channel for the second rotary disc to pass through.
The utility model has the advantages that:
after an operator fixes a gear to be processed on the second turntable, the first turntable starts to work and conveys the second turntable which is finished with the feeding into the working bin, when the second turntable which is finished with the feeding arrives at a working place, the first turntable stops running, the second turntable which is positioned in the material changing bin is in a static state at the moment, the operator can carry out the feeding again, the shot blasting mechanism starts to work simultaneously, the shot blasting mechanism carries out shot blasting treatment on the gear on the second turntable which is positioned in the working bin, the sprayed shots can fall into the shot storage box, the shot recycling mechanism recycles the shots into the shot recycling box through the shot storage box and the recycling channel, after the shot blasting treatment is finished, the first turntable rotates to convey the second turntable which is finished with the shot blasting treatment back to the material changing bin, the operator can carry out the material reloading operation, and the shot blasting mechanism carries out the shot blasting treatment on the second turntable which is finished with the feeding again, the utility model discloses a problem that traditional peening machine machining efficiency is low has been solved to the working method of double rotary table, very big promotion work efficiency, saved the time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be obtained from these drawings without inventive effort.
Fig. 1 is a schematic perspective view of the present invention;
fig. 2 is a schematic perspective view of the present invention;
fig. 3 is a side view of the present invention;
fig. 4 is a top view of the present invention;
fig. 5 is a partial structural diagram of the first embodiment of the present invention;
fig. 6 is a schematic view of a partial structure of the present invention;
FIG. 7 is an exploded view of the first turntable;
fig. 8 is a schematic structural view of the second rotating disk.
In the figure:
1. a main box body; 1a, an upper box body; 1a1, working bin; 1a2, a refueling bin; 1a3, baffle; 1a4, a refueling channel; 1b, a lower box body; 1b1, recovery mechanism groove; 1c, a workbench; 1d, a support frame;
2. a pellet recovery mechanism; 2a, a pill storage box; 2a1, recovery channel; 2b, a pill recycling bin;
3. a first turntable; 3a, a first motor; 3b, a motor frame;
4. a second turntable; 4a, a turntable column; 4a1, round hole; 4b, a second motor; 4c, a clamping mechanism; 4c1, three-jaw cylinder;
5. a shot blasting mechanism; 5a, a pill box; 5b, shot blasting nozzle; 5c, a shot pipe.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are used only for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms will be understood by those skilled in the art according to the specific circumstances.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being either a fixed connection, a detachable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The turntable type shot blasting machine shown in figures 1 to 8 comprises a main box body 1, a shot recovering mechanism 2, a first turntable 3, a second turntable 4 and a shot blasting mechanism 5;
the main box body 1 is horizontally arranged, the main box body 1 consists of an upper box body 1a and a lower box body 1b, the top end of the lower box body 1b is provided with a recovery mechanism groove 1b1 which is vertically penetrated, the upper box body 1a is of a box body structure with an opening at one side, a material changing bin 1a2 and a working bin 1a1 are arranged in the upper box body 1a, the material changing bin 1a2 is separated from the working bin through a baffle 1a3, a working table 1c is also arranged in the upper box body 1a, the working table 1c is positioned right below the baffle 1a3, the working table 1c is fixedly connected with the top of the lower box body 1b through a support frame 1d, and the material changing bin 1a2 is positioned at one side of the opening of the upper;
the pill recovery mechanism 2 is arranged in the recovery mechanism groove 1b1, and a feeding port of the pill recovery mechanism 2 is larger than the workbench 1 c;
the first rotary table 3 is positioned on the workbench 1c, a first motor 3a is arranged below the workbench 1c, the first motor 3a is fixedly arranged at the bottom of the workbench 1c through a motor frame 3b, and an output shaft of the first motor 3a penetrates through the workbench 1c and is fixedly connected with the axis of the first rotary table 3;
a plurality of second turntables 4 are uniformly arranged at the top end of the first turntable 3 along the rotating direction, and a clamping mechanism 4c is rotatably arranged at the top end of each second turntable 4;
the working end of the shot-blasting mechanism 5 is positioned in the working bin 1a1, and the working end of the shot-blasting mechanism 5 is opposite to the second rotating disc 4 in the working state.
The working personnel place the boss gear on the second rotary table 4, the clamping mechanism 4c clamps the boss gear to be processed, the rotary table starts to work, the second rotary table 4 is conveyed to a working position, the shot blasting mechanism 5 starts to work to perform shot blasting on the boss gear to be processed, when the shot blasting mechanism 5 works, the second rotary table 4 starts to rotate, the shot blasting mechanism 5 can be ensured to perform dead angle processing on the boss gear to be processed on the second rotary table 4, the shot blasting mechanism 5 is positioned in the working bin 1a1, so that the shot blasting mechanism 5 sprays the shot materials into the shot material recovery mechanism 2, the shot material storage box 2a receives the falling shot materials below the rotary table, the inclined plane at the bottom of the shot material storage box 2a is designed, and the shot materials can automatically roll into the recovery channel 2a1 to complete the shot material recovery.
The pill material recycling mechanism 2 comprises a pill material storage box 2a and a recycling box, the pill material storage box 2a is arranged at the top of the pill material recycling mechanism 2, the pill material storage box 2a is of a box body structure with an open top end, the bottom of the pill material storage box 2a is an inclined plane, the pill material recycling box 2b is positioned under the pill material storage box 2a, and a recycling channel 2a1 which vertically penetrates through the inside of the pill material recycling box 2b is arranged at the bottom of the pill material storage box 2 a.
The pill recovery mechanism 2 is arranged below the turntable, the opening of the pill storage box 2a is larger than the first turntable 3 and the workbench 1c, after the shot blasting mechanism 5 performs shot blasting, the pills freely fall on the pill storage box 2a, and because the bottom surface of the storage box is designed to be an inclined surface, the pills can roll down to the recovery channel 2a1 and then fall into the pill recovery box 2 b.
The second rotary table 4 further comprises a rotary table column 4a and a second motor 4b, the rotary table column 4a is of a hollow cylindrical structure, a round hole 4a1 for an output shaft of the second motor 4b to penetrate is formed in the top end of the rotary table column 4a, the rotary table column 4a is fixedly installed on the first rotary table 3, the open end of the rotary table column 4a is vertically upward, the output shaft of the second motor 4b is vertically upward and fixedly installed in the hollow portion of the rotary table column 4a, and the clamping mechanism 4c is fixedly connected with the output shaft of the second motor 4 b.
The clamping mechanism 4c of the second rotary table 4 is rotatable, and the shot blasting mechanism 5 is driven by the second motor 4b to rotate in work, so that the gears needing to be machined are machined without dead angles, and the second rotary table 4 is uniformly distributed on the first rotary table 3.
The clamping mechanism 4c is a three- jaw cylinder 4c 1.
The shape of the gear is mostly circular, and the three-jaw cylinder 4c1 can be used for better fixing the circular structure.
The bottom of the baffle plate 1a3 is lower than the working surface of the second rotating disc 4, and the baffle plate 1a3 is provided with a refueling channel 1a4 for the second rotating disc 4 to pass through.
The baffle 1a3 divides the box body into two parts of a working bin 1a1 and a material changing bin 1a2, a plurality of second rotating discs 4 are arranged on the first rotating disc 3, when two of the second rotating discs 4 are processed by the shot blasting mechanism 5 in the working bin 1a1, an operator can unload and load other second rotating discs 4 in the material changing bin 1a2, and the material changing channel 1a4 ensures that the position of the second rotating disc 4 cannot be blocked in the rotating process of the first rotating disc 3
The shot blasting mechanism 5 comprises a shot box 5a and a shot blasting nozzle 5b, the shot box 5a and the shot blasting nozzle 5b are connected through a shot blasting pipe 5c, and the upper box body 1a is provided with a fixing groove for the shot blasting pipe 5c to penetrate through and fix the shot blasting nozzle 5 b.
The output end of the shot-peening mechanism 5 is fixedly mounted on the upper box 1a, and the shot-peening nozzle 5b is connected to the shot box 5a, and then the gear clamped on the second turntable 4 in the working chamber 1a1 is machined.
The utility model discloses an operating principle:
after the operator fixes the gear to be processed on the second rotary table 4, the first rotary table 3 starts to work and conveys the second rotary table 4 which has finished feeding to the working bin 1a1, when the second rotary table 4 which has finished feeding arrives at the working place, the first rotary table 3 stops running, at this time, the second rotary table 4 in the material changing bin 1a2 is in a static state, the operator can feed again, the peening mechanism 5 starts to work at the same time, the peening mechanism 5 performs peening on the gear on the second rotary table 4 in the working bin 1a1, the ejected shot falls into the shot storage bin 2a, the shot recovery mechanism 2 recovers the shot into the shot recovery bin 2b through the shot storage bin 2a and the recovery channel 2a1, after the peening process is finished, the first rotary table 3 rotates to convey the second rotary table 4 which has finished peening back to the material changing bin 1a2, and the operator can perform reloading operation, and at the same time, the shot blasting mechanism 5 performs shot blasting on the loaded second turntable 4 again.
It should be understood that the above-described embodiments are merely illustrative of the preferred embodiments of the present invention and the technical principles thereof. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, these modifications are within the scope of the present invention as long as they do not depart from the spirit of the present invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.
Claims (6)
1. A rotary disk type shot blasting machine is characterized by comprising a main box body (1), a shot recovering mechanism (2), a first rotary disk (3), a second rotary disk (4) and a shot blasting mechanism (5);
the main box body (1) is horizontally arranged, the main box body (1) is composed of an upper box body (1a) and a lower box body (1b), a vertically through recycling mechanism groove (1b1) is formed in the top end of the lower box body (1b), the upper box body (1a) is of a box body structure with an opening on one side, a material changing bin (1a2) and a working bin (1a1) are arranged inside the upper box body (1a), the material changing bin (1a2) and the working bin are separated through a baffle (1a3), a working table (1c) is further arranged in the upper box body (1a), the working table (1c) is located under the baffle (1a3), the working table (1c) is fixedly connected with the top of the lower box body (1b) through a supporting frame (1d), and the material changing bin (1a2) is located on one side of the opening of the upper box body (1 a);
the pill recovery mechanism (2) is arranged in the recovery mechanism groove (1b1), and a feeding port of the pill recovery mechanism (2) is larger than the workbench (1 c);
the first rotary table (3) is positioned on the workbench (1c), a first motor (3a) is arranged below the workbench (1c), the first motor (3a) is fixedly installed at the bottom of the workbench (1c) through a motor frame (3b), and an output shaft of the first motor (3a) penetrates through the workbench (1c) and is fixedly connected with the axis of the first rotary table (3);
a plurality of second turntables (4) are uniformly arranged at the top end of the first turntable (3) along the rotating direction, and a clamping mechanism (4c) is rotatably arranged at the top end of each second turntable (4);
the working end of the shot blasting mechanism (5) is positioned in the working bin (1a1), and the working end of the shot blasting mechanism (5) is over against the second turntable (4) in the working state.
2. The turntable type shot blasting machine as claimed in claim 1, wherein the shot recycling mechanism (2) comprises a shot storage box (2a) and a recycling box, the shot storage box (2a) is arranged at the top of the shot recycling mechanism (2), the shot storage box (2a) is of a box body structure with an open top end, the bottom of the shot storage box (2a) is an inclined surface, the shot recycling box (2b) is arranged right below the shot storage box (2a), and the bottom of the shot storage box (2a) is provided with a recycling channel (2a1) vertically penetrating into the shot recycling box (2 b).
3. The turntable type shot-blasting machine as claimed in claim 1, wherein the second turntable (4) further comprises a turntable column (4a) and a second motor (4b), the turntable column (4a) is of a hollow cylindrical structure, a round hole (4a1) for the output shaft of the second motor (4b) to pass through is formed in the top end of the turntable column (4a), the turntable column (4a) is fixedly installed on the first turntable (3), the open end of the turntable column (4a) is vertically upward, the output shaft of the second motor (4b) is vertically upward and fixedly installed in the hollow part of the turntable column (4a), and the clamping mechanism (4c) is fixedly connected with the output shaft of the second motor (4 b).
4. A carousel shot-blasting machine according to claim 1, wherein the clamping means (4c) is a three-jaw cylinder (4c 1).
5. A turntable type shot-blasting machine according to claim 1, characterized in that the bottom of the apron (1a3) is lower than the working surface of the second turntable (4), and the apron (1a3) is provided with a refueling passage (1a4) for the second turntable (4) to pass through.
6. The rotary disk type shot blasting machine according to claim 1, wherein the shot blasting mechanism (5) comprises a shot box (5a) and a shot blasting nozzle (5b), the shot box (5a) and the shot blasting nozzle (5b) are connected through a shot blasting pipe (5c), and a fixing groove for the shot blasting pipe (5c) to pass through and fixing the shot blasting nozzle (5b) is formed in the upper box body (1 a).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921464224.2U CN210790597U (en) | 2019-09-05 | 2019-09-05 | Rotating disc type shot blasting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921464224.2U CN210790597U (en) | 2019-09-05 | 2019-09-05 | Rotating disc type shot blasting machine |
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| Publication Number | Publication Date |
|---|---|
| CN210790597U true CN210790597U (en) | 2020-06-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921464224.2U Active CN210790597U (en) | 2019-09-05 | 2019-09-05 | Rotating disc type shot blasting machine |
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| CN (1) | CN210790597U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111775064A (en) * | 2020-06-23 | 2020-10-16 | 欧盟 | Pneumatic type numerical control shot blasting machine |
| CN113858056A (en) * | 2021-10-21 | 2021-12-31 | 东莞伯立迅研磨科技有限公司 | Belt type material supplementing centrifugal shot blasting polishing machine |
-
2019
- 2019-09-05 CN CN201921464224.2U patent/CN210790597U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111775064A (en) * | 2020-06-23 | 2020-10-16 | 欧盟 | Pneumatic type numerical control shot blasting machine |
| CN113858056A (en) * | 2021-10-21 | 2021-12-31 | 东莞伯立迅研磨科技有限公司 | Belt type material supplementing centrifugal shot blasting polishing machine |
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