CN210789737U

CN210789737U - Portable full-automatic metal pipeline welding equipment

Info

Publication number: CN210789737U
Application number: CN201920676482.0U
Authority: CN
Inventors: 易洪中
Original assignee: Tianjin Jingchu Building Installation Engineering Co ltd
Current assignee: Tianjin Jingchu Building Installation Engineering Co ltd
Priority date: 2019-05-13
Filing date: 2019-05-13
Publication date: 2020-06-19
Anticipated expiration: 2029-05-13

Abstract

The utility model belongs to the technical field of electric welding, in particular to a portable full-automatic metal pipeline welding device, which comprises a base, a first movable plate and a second movable plate, wherein the bottom of the first movable plate is fixedly connected with four supporting legs, the four supporting legs are fixedly connected with the top of the base, the top of the base is fixedly connected with a fixed plate, and the side surface of the fixed plate is fixedly connected with a frame; the utility model discloses, through setting up universal wheel, backup pad and catch bar, conveniently promote the utility model discloses remove the operation, through setting up motor, bearing, pivot, first spout and first slider to make welder can carry out 360 degrees weldings to the pipeline, through setting up movable groove, movable block, movable rod, make welder can weld the pipeline bottom, through setting up lifter, lift groove, connecting plate, conveniently drive welder oscilaltion, thereby make welder can carry out the welding of upper and lower direction to the pipeline.

Description

Portable full-automatic metal pipeline welding equipment

Technical Field

The utility model belongs to the technical field of electric welding, concretely relates to portable full-automatic metal pipeline welding equipment.

Background

In recent years, with the rapid development of the Chinese industry, the projects such as the construction of various factories, the manufacture of environmental protection engineering equipment, the modification of new industrial technologies and the like are all reported, among these projects, the process piping installation works almost occupy a large half of the total amount of works, and thus the welding work of the pipes is very large, and although some large projects adopt automatic pipe welding equipment, the equipment is not convenient to move due to the large volume, but also the welding work which can be finished is single, and the device can not adapt to the changeable working environment of the engineering field, the requirement of the device on the professional level of welding technicians is higher, therefore, the existing metal pipeline welding work adopts manual welding, when the process pipeline is manually welded, the working environment of workers is extremely severe, and accidents such as high-temperature heatstroke, skin burn caused by radiation, scald, electric shock death and the like occur; the number of occupational diseases of welders caused by welding smoke dust cannot be ignored; in addition, the technical level of welding technicians is also uneven, training of high-level personnel is a long period, and in order to solve the problems, a portable full-automatic metal pipeline welding device is provided.

SUMMERY OF THE UTILITY MODEL

To solve the problems set forth in the background art described above. The utility model provides a portable full-automatic metal pipeline welding equipment has characteristics portable and that facilitate the use.

In order to achieve the above object, the utility model provides a following technical scheme: a portable full-automatic metal pipeline welding device comprises a base, a first movable plate and a second movable plate, wherein four supporting legs are fixedly connected to the bottom of the first movable plate, the four supporting legs are fixedly connected to the top of the base, a fixed plate is fixedly connected to the top of the base, a rack is fixedly connected to the side face of the fixed plate, a motor is fixedly connected to the side face of the rack, a first through hole is formed in the top of the first movable plate, a bearing is fixedly connected to the inside of the first through hole, a rotating shaft penetrates through the bearing, the bottom end of the rotating shaft is fixedly connected with an output shaft of the motor, the top end of the rotating shaft is fixedly connected to the bottom of the second movable plate, a first sliding groove is formed in the top of the first movable plate, a first sliding block matched with the first sliding groove is arranged in the first sliding groove, and second sliding grooves are formed, the two second sliding grooves are internally provided with second sliding blocks matched with the second sliding grooves, the two second sliding blocks are fixedly connected to the left side and the right side of the second sliding blocks, the top of the first sliding block is fixedly connected to the bottom of the second movable plate, the front side and the back side of the second movable plate are respectively provided with a movable groove, the two movable grooves are internally provided with movable blocks matched with the movable grooves, the two movable blocks are respectively connected with a movable rod in a sliding manner through a pin shaft, the side surface of the second movable plate is provided with two second through holes, the right side surfaces of the two movable grooves are respectively provided with a third through hole communicated with the second through holes, the two second through holes are internally and respectively fixedly connected with a first electric push rod, the left ends of the two first electric push rods are respectively and fixedly connected with a connecting rod, and the left ends of the two connecting rods respectively pass through the two third through holes and are fixedly connected to the right side surfaces of the, the top of the second movable plate is fixedly connected with a storage battery, the top of the storage battery is fixedly connected with a control switch, the top of the second movable plate is fixedly connected with a fixed block, the front of the fixed block is slidably connected with a supporting rod through a pin shaft, the right side surface of the supporting rod is fixedly connected with a fixed frame, the top of the fixed frame is fixedly connected with a second electric push rod, a lifting groove is formed in the supporting rod, a lifting rod matched with the lifting groove is arranged in the lifting groove, the left end of the lifting rod is fixedly connected with a stop block, the right side surface of the lifting rod is fixedly connected with a connecting plate, the top of the connecting plate is provided with a mounting groove, a welding gun is arranged in the mounting groove, the right side surface of the welding gun is provided with a, wear to be equipped with the slide bar in the sliding sleeve, the third spout has all been seted up to the upper and lower both sides of fixed slot, and two all be provided with the third slider that matches with it in the third spout, and two third sliders all through spring fixed connection in the third spout, the left end overlap joint of slide bar is in the draw-in groove, the right-hand member fixedly connected with of slide bar draws the piece.

Preferably, the bottom of base fixedly connected with four universal wheels, and four the universal wheel is the rectangle and distributes the bottom four corners department of base.

Preferably, the output end of the storage battery is electrically connected with the input end of the control switch through a wire, the output end of the control switch is electrically connected with the input end of the first electric push rod through a wire, the output end of the control switch is electrically connected with the input end of the second electric push rod through a wire, the output end of the control switch is electrically connected with the input end of the motor through a wire, and the output end of the control switch is electrically connected with the input end of the welding gun through a wire.

Preferably, the first sliding groove and the second sliding groove are both circular rings, and the first sliding block and the second sliding block are both circular rings.

Preferably, the top of base fixedly connected with backup pad, the left surface fixedly connected with catch bar of backup pad.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses, through setting up universal wheel, backup pad and catch bar, conveniently promote the utility model discloses remove the operation, through setting up motor, bearing, pivot, first spout and first slider to make welder can carry out 360 degrees weldings to the pipeline, through setting up movable groove, movable block, movable rod, make welder can weld the pipeline bottom, through setting up lifter, lift groove, connecting plate, conveniently drive welder oscilaltion, thereby make welder can carry out the welding of upper and lower direction to the pipeline.

2. The utility model discloses, through setting up the fixed slot, the slide bar, the third spout, third slider and spring, make things convenient for the butt welder to fix, through setting up the mount, make second electric putter remain stable at the during operation, through setting up first electric putter and connecting rod, conveniently drive the movable block at the activity inslot motion, through setting up four supporting legs, make first fly leaf more stable, thereby make welder more stable at the during operation, through setting up second spout and second slider, make first fly leaf more stable when rotating.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic structural view of a front view section of the present invention;

FIG. 2 is a front view of the present invention;

fig. 3 is an enlarged schematic structural view at a position a of the present invention;

fig. 4 is an enlarged schematic structural view of the utility model at the position B;

fig. 5 is an enlarged schematic structural view of the utility model at C;

fig. 6 is a schematic diagram of the circuit connection structure of the present invention;

in the figure: 1. a stopper; 2. a lifting rod; 3. a support bar; 4. mounting grooves; 5. a welding gun; 6. a connecting plate; 7. a second electric push rod; 8. a fixed mount; 9. a fixed block; 10. a second through hole; 11. a first electric push rod; 12. a third through hole; 13. a motor; 14. a frame; 15. a fixing plate; 16. a universal wheel; 17. a base; 18. supporting legs; 19. a first movable plate; 20. a second movable plate; 21. a push rod; 22. a support plate; 23. a control switch; 24. a storage battery; 25. a movable groove; 26. a movable block; 27. a movable rod; 28. a connecting rod; 29. a pin shaft; 30. a slide bar; 31. a card slot; 32. a lifting groove; 33. pulling the block; 34. fixing grooves; 35. a spring; 36. a third slider; 37. a third chute; 38. a second chute; 39. a second slider; 40. a first slider; 41. a first chute; 42. a first through hole; 43. a rotating shaft; 44. and a bearing.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

Referring to fig. 1-6, the present invention provides the following technical solutions: a portable full-automatic metal pipeline welding device comprises a base 17, a first movable plate 19 and a second movable plate 20, wherein four supporting legs 18 are fixedly connected to the bottom of the first movable plate 19, the first movable plate 19 is more stable due to the four supporting legs 18, the four supporting legs 18 are fixedly connected to the top of the base 17, a fixed plate 15 is fixedly connected to the top of the base 17, a rack 14 is fixedly connected to the side of the fixed plate 15, a motor 13 is fixedly connected to the side of the rack 14, the type of the motor 13 is Y-180L-8, the motor 13 is stably kept during working due to the rack 14, a first through hole 42 is formed in the top of the first movable plate 19, a bearing 44 is fixedly connected to the inside of the first through hole 42, a rotating shaft 43 penetrates through the bearing 44, and the bottom end of the rotating shaft 43 is fixedly connected with an output shaft of the motor, the top end of the rotating shaft 43 is fixedly connected to the bottom of the second movable plate 20, the top of the first movable plate 19 is provided with a first sliding slot 41, the first sliding slot 41 is internally provided with a first sliding block 40 matched with the first sliding slot 41, two sides of the first sliding slot 41 are both provided with second sliding slots 38, two second sliding blocks 39 matched with the second sliding slots 38 are respectively arranged in the two second sliding slots 38, the two second sliding blocks 39 are fixedly connected to the left and right sides of the second sliding blocks 39, the top of the first sliding block 40 is fixedly connected to the bottom of the second movable plate 20, the motor 13 drives the rotating shaft 43 to rotate, the rotating shaft 43 drives the second movable plate 20 to rotate, the second movable plate 20 drives the first sliding block 40 to rotate in the first sliding slot 41, the first sliding block 40 drives the second sliding block 39 to synchronously rotate in the second sliding slot 38, so that the first sliding block 40 is kept stable, and the second movable plate 20 is kept stable when rotating, the front and back surfaces of the second movable plate 20 are both provided with movable grooves 25, two movable blocks 26 matched with the two movable grooves 25 are arranged in the two movable grooves 25, the two movable blocks 26 are both connected with movable rods 27 through pin shafts 29 in a sliding manner, the side surface of the second movable plate 20 is provided with two second through holes 10, the right side surfaces of the two movable grooves 25 are both provided with third through holes 12 communicated with the second through holes 10, the two second through holes 10 are both fixedly connected with first electric push rods 11, the first electric push rods 11 can adopt proper models according to actual conditions, the left ends of the two first electric push rods 11 are both fixedly connected with connecting rods 28, the left ends of the two connecting rods 28 respectively penetrate through the two third through holes 12 and are fixedly connected with the right side surfaces of the two movable blocks 26, the first electric push rods 11 drive the connecting rods 28 to move left and right, the connecting rods 28 drive the movable blocks 26 to move left and right in the movable grooves 25, thereby enabling the movable block 26 to drive the movable rod 27 to move, the top of the second movable plate 20 is fixedly connected with the storage battery 24, the top of the storage battery 24 is fixedly connected with the control switch 23, the top of the second movable plate 20 is fixedly connected with the fixed block 9, the front of the fixed block 9 is slidably connected with the support rod 3 through the pin shaft 29, the right side surface of the support rod 3 is fixedly connected with the fixed frame 8, the top of the fixed frame 8 is fixedly connected with the second electric push rod 7, the second electric push rod 7 can adopt a proper model according to actual conditions, the support rod 3 is provided with the lifting groove 32, the lifting groove 32 is internally provided with the lifting rod 2 matched with the lifting groove, the left end of the lifting rod 2 is fixedly connected with the stop block 1, the right side surface of the lifting rod 2 is fixedly connected with the connecting plate 6, and, the connecting plate 6 drives the lifting rod 2 to lift in the lifting groove 32, the stop block 1 prevents the lifting rod 2 from falling off from the lifting groove 32, the top of the connecting plate 6 is provided with a mounting groove 4, a welding gun 5 is arranged in the mounting groove 4, the model of the welding gun 5 is ZX7-200T, the right side surface of the welding gun 5 is provided with a clamping groove 31, the right side surface of the connecting plate 6 is provided with a fixing groove 34 communicated with the mounting groove 4, the fixing groove 34 is fixedly connected with a sliding sleeve, a sliding rod 30 penetrates through the sliding sleeve, the upper side and the lower side of the fixing groove 34 are both provided with third sliding grooves 37, two third sliding grooves 37 are both provided with third sliding blocks 36 matched with the third sliding grooves, the two third sliding blocks 36 are both fixedly connected in the third sliding grooves 37 through springs 35, the left end of the sliding rod 30 is lapped in the clamping groove 31, and the right, the slide rod 30 can be driven to slide rightwards by pulling the pull block 33 rightwards, so that the slide rod 30 is separated from the clamping groove 31, the welding gun 5 can be taken out of the mounting groove 4, when the pull block 33 is loosened, the spring 35 automatically drives the third slide block 36 to reset, and the third slide block 36 drives the slide rod 30 to automatically reset.

Specifically, four universal wheels 16 of base 17's bottom fixedly connected with, and four universal wheel 16 is the rectangle and distributes and is in base 17's bottom four corners department, through setting up four universal wheels 16, the convenient promotion the utility model discloses remove.

Specifically, the output of battery 24 is connected through the wire electricity control switch 23's input, control switch 23's output is connected through the wire electricity first electric putter 11's input, control switch 23's output is connected through the wire electricity second electric putter 7's input, control switch 23's output is connected through the wire electricity motor 13's input, control switch 23's output is connected through the wire electricity welder 5's input is connected through operation control switch 23, can control the utility model discloses a circuit connection state.

Specifically, the first sliding groove 41 and the second sliding groove 38 are both circular rings, the first sliding block 40 and the second sliding block 39 are both circular rings, and the second sliding block 39 ensures that the first sliding block 40 keeps stable during movement.

Specifically, the top fixedly connected with backup pad 22 of base 17, the left surface fixedly connected with catch bar 21 of backup pad 22 through setting up catch bar 21, makes things convenient for the workman to promote through catch bar 21 the utility model discloses.

The utility model discloses a theory of operation and use flow: when in use, a worker can push the utility model through the push rod 21 to drive the universal wheel 16 to rotate, and then the welding gun 5 is connected with the storage battery 24 to start working through the operation control switch 23, if the bottom of the pipeline needs to be welded, firstly, the first electric push rod 11 is connected with the storage battery 24 to start working through the operation control switch 23, the first electric push rod 11 drives the movable block 26 to move in the movable groove 25 through the connecting rod 28, the movable block 26 drives the movable rod 27 to move, the movable rod 27 drives the support rod 3 to move downwards, the support rod 3 is inclined leftwards, when the support rod 3 is inclined to a certain angle, the control switch 23 is used for cutting off the storage battery 24 to stop working, then the welding gun 5 is connected with the storage battery 24 to start working through the operation control switch 23, and the welding gun 5 is used for welding the pipeline, meanwhile, the second electric push rod 7 can start to work by operating the control switch 23 as required, so that the first electric push rod 11 drives the connecting plate 6 to move longitudinally, the connecting plate 6 drives the lifting rod 2 to move longitudinally in the lifting groove 32, the connecting plate 6 drives the welding gun 5 to move, the use is flexible and convenient, the welding gun 5 stops working after the welding is finished, after the supporting rod 3 is reset, the second electric push rod 7 drives the connecting plate 6 to move up and down, so that the connecting plate 6 drives the welding gun 5 to move up and down, the welding gun 5 performs up and down welding on the pipeline, when 360-degree welding is required to be performed on the interior of the pipeline, the motor 13 and the welding gun 5 can be connected with the storage battery 24 to start to work by operating the control switch 23, so that the motor 13 drives the second movable plate 20 to rotate through the rotating shaft 43, the second movable plate 20 indirectly drives the welding gun, the motor 13 and the welding gun 5 are enabled to cut off the storage battery 24 to stop working, the second movable plate 20 is driven to rotate to drive the first sliding block 40 to rotate in the first sliding groove 41, the first sliding block 40 drives the second sliding block 39 to synchronously rotate in the second sliding groove 38, the first sliding block 40 is enabled to be stable, the second movable plate 20 is enabled to be stable when rotating, when the welding gun 5 needs to be disassembled, only the pulling block 33 needs to be pulled, the pulling block 33 drives the sliding rod 30 to be separated from the clamping groove 31, the welding gun 5 can be taken down by pulling the welding gun 5 upwards, after the pulling block 33 is loosened, the spring 35 drives the third sliding block 36 to automatically reset, and the third sliding block 36 synchronously drives the sliding rod 30 to reset.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a portable full-automatic metal pipeline welding equipment, includes base (17), first fly leaf (19) and second fly leaf (20), its characterized in that: the bottom of the first movable plate (19) is fixedly connected with four supporting legs (18), the four supporting legs (18) are fixedly connected to the top of the base (17), the top of the base (17) is fixedly connected with a fixed plate (15), the side of the fixed plate (15) is fixedly connected with a rack (14), the side of the rack (14) is fixedly connected with a motor (13), the top of the first movable plate (19) is provided with a first through hole (42), a bearing (44) is fixedly connected in the first through hole (42), a rotating shaft (43) is arranged in the bearing (44) in a penetrating manner, the bottom end of the rotating shaft (43) is fixedly connected with an output shaft of the motor (13), the top end of the rotating shaft (43) is fixedly connected to the bottom of the second movable plate (20), and the top of the first movable plate (19) is provided with a first sliding chute (41), be provided with first slider (40) that matches with it in first spout (41), second spout (38) have all been seted up to the both sides of first spout (41), and two all be provided with second slider (39) that match with it in second spout (38), and two second slider (39) fixed connection be in the left and right sides of second slider (39), the top fixed connection of first slider (40) is in the bottom of second fly leaf (20), movable groove (25) have all been seted up on the positive and negative both sides of second fly leaf (20), and two all be provided with movable block (26) that match with it in movable groove (25), and two movable block (26) all have movable rod (27) through round pin axle (29) sliding connection, two second through-holes (10) have been seted up to the side of second fly leaf (20), and two third through-hole (12) that communicate second through-hole (10) have all been seted up to the right flank of movable groove (25) ) The inner parts of the two second through holes (10) are fixedly connected with first electric push rods (11), the left ends of the two first electric push rods (11) are fixedly connected with connecting rods (28), the left ends of the two connecting rods (28) respectively penetrate through two third through holes (12) to be fixedly connected with the right side faces of the two movable blocks (26), the top of the second movable plate (20) is fixedly connected with a storage battery (24), the top of the storage battery (24) is fixedly connected with a control switch (23), the top of the second movable plate (20) is fixedly connected with a fixed block (9), the front of the fixed block (9) is slidably connected with a supporting rod (3) through a pin shaft (29), the right side face of the supporting rod (3) is fixedly connected with a fixed frame (8), and the top of the fixed frame (8) is fixedly connected with a second electric push rod (7), the welding device is characterized in that a lifting groove (32) is formed in the supporting rod (3), a lifting rod (2) matched with the lifting groove is arranged in the lifting groove (32), a stop block (1) is fixedly connected to the left end of the lifting rod (2), a connecting plate (6) is fixedly connected to the right side face of the lifting rod (2), a mounting groove (4) is formed in the top of the connecting plate (6), a welding gun (5) is arranged in the mounting groove (4), a clamping groove (31) is formed in the right side face of the welding gun (5), a fixing groove (34) communicated with the mounting groove (4) is formed in the right side face of the connecting plate (6), a sliding sleeve is fixedly connected in the fixing groove (34), a sliding rod (30) penetrates through the sliding sleeve, third sliding grooves (37) are formed in the upper side and the lower side of the fixing groove (34), and third sliding blocks (36), and two third sliders (36) are fixedly connected in the third sliding grooves (37) through springs (35), the left ends of the sliding rods (30) are connected in the clamping grooves (31) in an overlapping mode, and the right ends of the sliding rods (30) are fixedly connected with pull blocks (33).

2. The portable full-automatic metal pipeline welding device according to claim 1, characterized in that: the bottom fixedly connected with four universal wheels (16) of base (17), and four universal wheels (16) are the rectangle and distribute in the bottom four corners department of base (17).

3. The portable full-automatic metal pipeline welding device according to claim 1, characterized in that: the output of battery (24) passes through the wire electricity and connects the input of control switch (23), the output of control switch (23) passes through the wire electricity and connects the input of first electric putter (11), the output of control switch (23) passes through the wire electricity and connects the input of second electric putter (7), the output of control switch (23) passes through the wire electricity and connects the input of motor (13), the output of control switch (23) passes through the wire electricity and connects the input of welder (5).

4. The portable full-automatic metal pipeline welding device according to claim 1, characterized in that: the first sliding groove (41) and the second sliding groove (38) are both circular rings, and the first sliding block (40) and the second sliding block (39) are both circular rings.

5. The portable full-automatic metal pipeline welding device according to claim 1, characterized in that: the top fixedly connected with backup pad (22) of base (17), the left surface fixedly connected with catch bar (21) of backup pad (22).